Multiquip WM63H5 manual

OPERA TION AND P AR TS MANUAL THIS MANU AL MUST A CCOMP ANY THE EQUIPMENT A T ALL TIMES. T o find the latest re vision of this publication, visit our website at: www .multiquip.com SERIES MODELS WM63H5, WM63H8 WM63E PLASTER AND MOR T AR MIXER (HONDA GX160UT1HX2/GX240UT1HA2 GASOLINE ENGINES) Re vision #0 (09/27/12)[...]

P A GE 2 — WM63-SERIES MIXER • OPERA TION AND P AR TS MANU AL — REV . #0 (09/27/12) PROPOSITION 65 W ARNING Engine exhaust and some of its constituents, and some dust created of California to cause cancer , birth defects and other repr oductive harm. by power sanding, sawing, grinding, drilling and other construction activities contains chemi[...]

WM63-SERIES MIXER • OPERA TION AND P ARTS MANU AL — REV . #0 (069/27/12) — P A GE 3 Grinding/cutting/drilling of masonry , concrete, metal and other materials with silica in their composition may give off dust or mists containing crystalline silica. Silica is a basic component of sand, quartz, brick clay , granite and numerous other minerals [...]

P A GE 4 — WM63-SERIES MIXER • OPERA TION AND P ARTS MANU AL — REV . #0 (09/27/12) T ABLE OF CONTENTS WM63H5/WM63H8/WM63E Plaster And Mor tar Mixers Proposition 65 Warning ........................................... 2 Silicosis/Respiratory W ar nings ................................ 3 T able Of Contents .......................................[...]

WM63-SERIES MIXER • OPERA TION AND P ARTS MANU AL — REV . #0 (069/27/12) — P A GE 5 P AR TS ORDERING PROCEDURES www .multiquip .com Or dering par ts has never been easier! Choose fr om three easy options: WE A CCEPT ALL MAJOR CREDIT CARDS! When or dering par ts, please supply: ❒ Dealer Account Number ❒ Dealer Name and Address ❒ Shipping[...]

P A GE 6 — WM63-SERIES MIXER • OPERA TION AND P ARTS MANU AL — REV . #0 (09/27/12) SAFETY INFORMA TION Do not operate or ser vice the equipment before reading the entire manual. Safety precautions should be follo wed at all times when operating this equipment. F ailure to read and understand the safety messages and operating instr uctions cou[...]

WM63-SERIES MIXER • OPERA TION AND P ARTS MANU AL — REV . #0 (069/27/12) — P A GE 7 SAFETY INFORMA TION GENERAL SAFETY CA UTION  NEV ER ope ra te this equ ipm ent with out pro per pro tec tiv e clothing, shatter proof glasses, respirator y protection, hea ring pr ote cti on, ste el- toe d bo ots an d ot her pr ote cti v e de vice s r equ i[...]

P A GE 8 — WM63-SERIES MIXER • OPERA TION AND P ARTS MANU AL — REV . #0 (09/27/12) SAFETY INFORMA TION MIXER SAFETY D ANGER  N E V E R o pe r a t e th e eq u i p m e n t i n a n e xp l o s i v e a t m o sp h er e o r ne ar c o mb us ti b le ma te ri al s . An e xp lo si on or fi r e c ou ld r es ul t c au si ng se ve re bo di l y ha rm or[...]

WM63-SERIES MIXER • OPERA TION AND P ARTS MANU AL — REV . #0 (069/27/12) — P A GE 9 SAFETY INFORMA TION FUEL SAFETY (GASOLINE MODELS ONL Y) D ANGER  DO NO T star t the engine near spilled fuel or combu stib le fl uids . Fuel is extremely fl ammab le and its vapors can cause an e xplosion if ignited.  AL W A YS ref uel in a we ll- vent[...]

P A GE 10 — WM63-SERIES MIXER • OPERA TION AND P ARTS MANU AL — REV . #0 (09/27/12) SAFETY INFORMA TION T O WING SAFETY CA UTION  Chec k with your local county or state safety towing regulations, in addition to meeting Depar tment of T ranspor tation (DO T) Safety T owing Regulations, bef ore towing your mix er .  In order to reduce the[...]

WM63-SERIES MIXER • OPERA TION AND P ARTS MANU AL — REV . #0 (069/27/12) — P A GE 11 T O W BAR TO MIXER CONNECTION Ref erence Figure 1 for the installation of the saf ety chain. 1. Inser t the tow bar through the round opening at the bottom of the mix er stand. Al ign the hole on the tow bar with the hole on the mix er frame, and inser t 1/2-[...]

P A GE 12 — WM63-SERIES MIXER • OPERA TION AND P ARTS MANU AL — REV . #0 (09/27/12) SPECIFICA TIONS T able 1. Mixer Specifications Capacity 6.3 cu. ft (178 liters) Bag Capacity 1-1/2 to 2-1/2 bags W eight 574 lbs. (260 kg.) Height W/Dump Handle 73 in. (185 cm.) Discharge Height 17.5 in. (44.4 cm.) Drive V -Belt/Gear Dump Action Manual T able[...]

WM63-SERIES MIXER • OPERA TION AND P ARTS MANU AL — REV . #0 (069/27/12) — P A GE 13 DIMENSIONS Figure 3. Dimensions B C A HBC-1 2-INCH BALL COUPLER HPC-1 1-INCH PIN COUPLER OPTIONAL T OW BARS APPROXIMA TE LENGTH 36 IN. (91.44 CM) HLC-1 LOOP COUPLER T able 3. Dimensions Description Dimensions in. (cm) Length (w/T ow Bar) 67 in. (170 cm) Width[...]

P A GE 14 — WM63-SERIES MIXER • OPERA TION AND P ARTS MANU AL — REV . #0 (09/27/12) GENERAL INFORMA TION APPLICA TION The MQ Whiteman WM63 Series mixers (drum capacity of 6.3 cu. ft./178 liters) are shipped completely assembled and hav e been factory tested and are ready for use. This mix er is only intended for the production of plaster and [...]

WM63-SERIES MIXER • OPERA TION AND P ARTS MANU AL — REV . #0 (069/27/12) — P A GE 15 COMPONENTS Figure 4 illustrates the basic components and controls of the WM63 Series mixer . Figure 4. Mixer Components 1. Tires Pl y — The tire ply (lay ers) number is rated in letters. This mixer uses 13-inch 4-ply tires . 2. Engine Cover — Lift this co[...]

P A GE 16 — WM63-SERIES MIXER • OPERA TION AND P ARTS MANU AL — REV . #0 (09/27/12) INSPECTION BEFORE ST ARTING 1. Read all saf ety instructi ons at the beginn ing of manual. 2. Clean the unit, removing dir t and dust, par ticularly the engine cooling air inlet, carburetor and air cleaner . 3. Check the air filter f or dir t and dust. If air[...]

WM63-SERIES MIXER • OPERA TION AND P ARTS MANU AL — REV . #0 (069/27/12) — P A GE 17 INSPECTION V -BEL T CHECK Visually examine the V -belt (Figure 7) and deter mine if it is full of tiny cracks , fray ed, has pieces of r ubber missing, is peeling or otherwise damaged. Also , e xamine the belt and determine if it is oil soaked or " glaze[...]

P A GE 18 — WM63-SERIES MIXER • OPERA TION AND P ARTS MANU AL — REV . #0 (09/27/12) Figure 11. Engine Components INITIAL SER VICING The engine (Figure 11) must be checked for proper lubrica tion and filled with fuel prior to operat ion. Ref er to the engine manuf acturer’ s manual for instructions and details of operation and servicing. 1.[...]

WM63-SERIES MIXER • OPERA TION AND P ARTS MANU AL — REV . #0 (069/27/12) — P A GE 19 ELECTRIC MOTOR ELECTRIC MO TOR F or maintenance care and operation of the electric motor , ref er to your electric motor instr uction booklet fur nished with the motor . Protect the electr ic motor from dust as much as possible and keep v entilating openings [...]

P A GE 20 — WM63-SERIES MIXER • OPERA TION AND P ARTS MANU AL — REV . #0 (09/27/12) The electr ic motor supplied is wired for 115 V AC grounded operation. Make cer tain that the correct size grounded (3-wires) e xtension cord is used. See T able 7 belo w . Motors can burn out when the line voltage f alls 10% below the vol tage rating of the m[...]

WM63-SERIES MIXER • OPERA TION AND P ARTS MANU AL — REV . #0 (069/27/12) — P A GE 21 P ADDLE BLADE ADJUSTMENT Adjust paddles as shown in Figure 13. Figure 13. Paddle Blade Adjustment TOW END CAST P ADDLE ENGINE END CAST P ADDLE CENTER ENGINE END CAST P ADDLE SIDE P ADDLE BLADE END P ADDLE BLADE ROT A TION ROT A TION P ADDLE BLADE IS T OO TIGH[...]

P A GE 22 — WM63-SERIES MIXER • OPERA TION AND P ARTS MANU AL — REV . #0 (09/27/12) ST AR T -UP Th is s ec t io n is in te nd ed to as si st th e op er at or w it h th e in it ial st art- u p of th e un it . It is e xt re me l y im po r ta n t th at th is s ec tio n b e r ea d c ar ef u ll y be f or e a tte mp ti ng to u se th e mi x er in th[...]

WM63-SERIES MIXER • OPERA TION AND P ARTS MANU AL — REV . #0 (069/27/12) — P A GE 23 ST AR T -UP 6. Pla ce the belt slip lev er (Fig ure 19) in the ST AR T/ST OP (disengaged) position. Figure 19. Belt Slip Lever (Start/Stop Position) Figure 20. Drum Lock Pin (Side-View) BEL T SLIP LEVER ST ART/ST OP POSITION CA UTION Ma ke ce rta in th e dru [...]

P A GE 24 — WM63-SERIES MIXER • OPERA TION AND P ARTS MANU AL — REV . #0 (09/27/12) OPERA TION MIXING/DUMPING 1. The paddle shaft inside the drum should be rotating at this time. 2. Add a small amount water to the mixing drum. 3. Lift the mixing bag compound onto the steel saf ety grate ov er the bag cutter and let the contents fall into the [...]

WM63-SERIES MIXER • OPERA TION AND P ARTS MANU AL — REV . #0 (069/27/12) — P A GE 25 NOTES[...]

P A GE 26 — WM63-SERIES MIXER • OPERA TION AND P ARTS MANU AL — REV . #0 (09/27/12) MAINTENANCE (ENGINE) Use T ab le 8 as a gen er al maint ena nce guid eli ne when servici ng yo ur engi ne . Fo r more deta il engi ne main ten anc e inf ormat ion , ref er to the engine owner’ s manual supplied with your engine . T able 8. Engine Maintenance[...]

WM63-SERIES MIXER • OPERA TION AND P ARTS MANU AL — REV . #0 (069/27/12) — P A GE 27 MAINTENANCE (ENGINE) P erf orm the sche dule d main tena nce proced ure s as defin ed by T able 8 and belo w: D AIL Y  Thoroughly remove dir t and oil from the engine and control area. Clean or replace the air cleaner elements as necessar y . Check and re[...]

P A GE 28 — WM63-SERIES MIXER • OPERA TION AND P ARTS MANU AL — REV . #0 (09/27/12) MAINTENANCE (MIXER) DRUM HEAD SEALS There is 1 set of drum head seals (Figure 29) that will require lubrication. Lubr icate the grease fitting f or each drum seal ev er y 40 hours of operation using any grade lithium base grease. Apply grease until visible in[...]

WM63-SERIES MIXER • OPERA TION AND P ARTS MANU AL — REV . #0 (069/27/12) — P A GE 29 MAINTENANCE (MIXER) Figure 31. Grease Fittings (Countershaft) WHEEL BEARINGS 1. Afte r ev er y 3 month s of operat ion, remo v e the hub dust cap and inspect the wheel bearings (Figure 32). Once a year , or when required, disassemble the wheel hubs remo ve th[...]

P A GE 30 — WM63-SERIES MIXER • OPERA TION AND P ARTS MANU AL — REV . #0 (09/27/12) 4. If gear teeth are not contacting properly (Figure 34), adjust pillow b lock to correct the prob lem. Figure 34. Gear T eeth Alignment GEAR LUBRICA TION The surf ace of the pinion and main gear (Figure 35) shoul d be very lightly greased. Figure 35. Pinion a[...]

WM63-SERIES MIXER • OPERA TION AND P ARTS MANU AL — REV . #0 (069/27/12) — P A GE 31 MAINTENANCE (MIXER) Lug Nut T orque Requirements It is extre mel y i mpo r t ant to ap ply an d m ain tai n p rop er wheel mounting torque. Be sure to use only the f asteners matched to the cone angle of the wheel. Proper procedure f or attachment of the whee[...]

P A GE 32 — WM63-SERIES MIXER • OPERA TION AND P ARTS MANU AL — REV . #0 (09/27/12) MAINTENANCE (MIXER) SUSPENSION The r igid type axle and associated hardware (Figure 38) should be periodically inspected for signs of excessiv e wear , elongation of bolt holes, and loosening of f asteners. Replace all damaged par ts immediately . Figure 38. A[...]

WM63-SERIES MIXER • OPERA TION AND P ARTS MANU AL — REV . #0 (069/27/12) — P A GE 33 MAINTENANCE (MIXER) MIXER ST ORA GE F or storage of the mixer for ov er 30 days, the f ollowing is recommended:  Dr ain the fuel tank comp letel y , or add ST A-BIL to the fuel.  Run the engine until the fuel is completely consumed.  Completely drain[...]

P A GE 34 — WM63-SERIES MIXER • OPERA TION AND P ARTS MANU AL — REV . #0 (09/27/12) TROUBLESHOOTING T roubleshooting (Engine) Symptom P ossible Problem Solution Diffi cult to star t, fuel is av ailable, b ut no spark at spark plug. Spark plug bridging? Check gap , insulation or replace spar k plug. Carbon deposit on spark plug? Clean or repl[...]

WM63-SERIES MIXER • OPERA TION AND P ARTS MANU AL — REV . #0 (069/27/12) — P A GE 35 TROUBLESHOOTING T roubleshooting (Engine) - contin ued Symptom Possible Pr oblem Solution Weak in po wer , compression is proper and does not misfi re. Air cleaner dir ty? Clean or replace air cleaner . Improper lev el in carburetor? Check fl oat adjustment[...]

P A GE 36 — WM63-SERIES MIXER • OPERA TION AND P ARTS MANU AL — REV . #0 (09/27/12) Mixer T roubleshooting Blades will not rotate. W or n or def ective V -belt? Replace V -belt. Adjustment le ver mis-aligned? Chec k position of adjustment le ver . Adjust if necessar y . Material leaking from dr um ends. W or n or def ective paddle shaft seals[...]

WM63-SERIES MIXER • OPERA TION AND P ARTS MANU AL — REV . #0 (069/27/12) — P A GE 37 WIRING DIAGRAM[...]

P A GE 38 — WM63-SERIES MIXER • OPERA TION AND P ARTS MANU AL — REV . #0 (09/27/12) EXPLANA TION OF CODE IN REMARKS COLUMN The following section explains the diff erent symbols and remarks used in the P ar ts section of this man ual. Use the help number s fo und on the back page of the man ual if ther e are any questions . SAMPLE P ARTS LIST [...]

WM63-SERIES MIXER • OPERA TION AND P ARTS MANU AL — REV . #0 (069/27/12) — P A GE 39 SUGGESTED SP ARE P AR TS WM63-SERIES PLASTER AND MORT AR MIXER WITH HOND A GX160UT1HX2/GX240UT1HA2 ENGINES AND 1.5 HP ELECTRIC MOT OR. 1 to 3 units Qty . P/N Description 6............491107 .................. V -BEL T A32, HONDA ENGINE (GX160, 5.5 HP) 6......[...]

P A GE 40 — WM63-SERIES MIXER • OPERA TION AND P ARTS MANU AL — REV . #0 (09/27/12) NAMEPLA TE AND DECALS MODEL SERIAL P/N 521232 CAUTION 1. Use manufacturer’s recommended torque values when tightening wheel lug nuts. 2. Use recommended tire pressure values when inflating tires. exceed recommended tire pressure. manufacturer’s DO NOT INSP[...]

WM63-SERIES MIXER • OPERA TION AND P ARTS MANU AL — REV . #0 (069/27/12) — P A GE 41 NAMEPLA TE AND DECALS NO . P ART NO . P ART NAME QTY . REMARKS 1 EM948630 DECAL, PUSH T O ST OP 1 2 521228 DECAL, DO NO T SMOKE 1 3 521229 DECAL, READ MANU AL, CR USH HAZARD 2 4 515275 DECAL, MQ WHITEMAN LOGO SMALL 1 5 504714 DECAL, MQ WHITEMAN LOGO LARGE 1 6[...]

P A GE 42 — WM63-SERIES MIXER • OPERA TION AND P ARTS MANU AL — REV . #0 (09/27/12) FRAME ASSY . MOUNT PILLOW BLOCKS FOR PINION SHAFT HERE MOUNT DRUM BEARING HERE MOUNT DRUM BEARING HERE OPTIONAL T OW BARS A A 1 2 10 3 4 6 7 8 5 1 1 12 13 15 16 17 18 9 CHAIN & LINK KIT 14 14A[...]

WM63-SERIES MIXER • OPERA TION AND P ARTS MANU AL — REV . #0 (069/27/12) — P A GE 43 NO . P ART NO . P ART NAME QTY . REMARKS 1 514842 LOCK, PIN 1 2 491692 CO TTER PIN 1 3 530023 SPRING LOCKING PIN 1 4 507444 W ASHER, FLA T 3/4" 1 5 514834 MAIN FRAME 1 6 530013 CLUTCH HANDLE LEVER 1 7 20278-001 CLUTCH HANDLE GRIP 1 8 EM963692 BOL T 1/2&q[...]

P A GE 44 — WM63-SERIES MIXER • OPERA TION AND P ARTS MANU AL — REV . #0 (09/27/12) P ADDLE SHAFT ASSY .[...]

WM63-SERIES MIXER • OPERA TION AND P ARTS MANU AL — REV . #0 (069/27/12) — P A GE 45 P ADDLE SHAFT ASSY . NO . P ART NO . P ART NAME QTY . REMARKS 1 514752 P ADDLE SHAFT 1 2 492584 NUT , LOCK 1/2" 6 3 530140C P ADDLE ARM, CENTER ENGINE END 1 4 3215 SCREW , HHC 1/2-13 X 3-1/2 2 5 EM200292 INSER T , P ADDLE ARM 4 6 530141 P ADDLE ARM, ENGI[...]

P A GE 46 — WM63-SERIES MIXER • OPERA TION AND P ARTS MANU AL — REV . #0 (09/27/12) STEEL TUB ASSY . 17 15 16 15 1 8 9 10 1 1 12 18 P ART OF FRONT FRAME P ART OF REAR FRAME 6 7 18 12 1 1 4 6 5 6 10 8 7 1 3 2 4 5 14 9 13 3 19 20 22 23 24 20 20 25 26 27 28 20 29 21 13 31 30 NOTES: SET SCREWS AND BEARING COLLAR ARE INCLUDED WITH BEARING AND CANN[...]

WM63-SERIES MIXER • OPERA TION AND P ARTS MANU AL — REV . #0 (069/27/12) — P A GE 47 STEEL TUB ASSY . NO . P ART NO . P ART NAME QTY . REMARKS 1 530028 DR UM BEARING BRA CKET 2 2 3249 CAP , DUST 1 3 20561-001 BEARING SEALED ............................................2................ SET SCREWS AND BEARING ...................................[...]

P A GE 48 — WM63-SERIES MIXER • OPERA TION AND P ARTS MANU AL — REV . #0 (09/27/12) DRUM AND P ADDLE SHAFT COMPLETE ASSY .[...]

WM63-SERIES MIXER • OPERA TION AND P ARTS MANU AL — REV . #0 (069/27/12) — P A GE 49 DRUM AND P ADDLE SHAFT COMPLETE ASSY . NO . P ART NO . P ART NAME QTY . REMARKS 1 516069 DR UM AND SHAFT COMPLETE ASSY . ...........1.......... INCLUDES ITEMS LISTED BELOW 530028 DR UM BEARING BRA CKET 2 3249 CAP , DUST 1 20561-001 BEARING SEALED 2 491008 CAP[...]

P A GE 50 — WM63-SERIES MIXER • OPERA TION AND P ARTS MANU AL — REV . #0 (09/27/12) AXLE ASSY .[...]

WM63-SERIES MIXER • OPERA TION AND P ARTS MANU AL — REV . #0 (069/27/12) — P A GE 51 AXLE ASSY . NO . P ART NO . P ART NAME QTY . REMARKS 1# 3469 DUST CAP 2 2# 29194 LUG NUTS 8 3 516476 TIRE AND RIM, TO WMASTER II 2 4 8164 CASTLE NUT 1-20 JAM 2 5 EM924008 CO TTER PIN 1/8" X 1-1/2' 2 6 EM511159 W ASHER, FLA T , .087" THICKNESS 2[...]

P A GE 52 — WM63-SERIES MIXER • OPERA TION AND P ARTS MANU AL — REV . #0 (09/27/12) ENGINE ASSY .[...]

WM63-SERIES MIXER • OPERA TION AND P ARTS MANU AL — REV . #0 (069/27/12) — P A GE 53 ENGINE ASSY . NO . P ART NO . P ART NAME QTY . REMARKS 1 EM969013 NUT NYLOK 3/8" NC G5 4 2 3019092 FLA T W ASHER 3/8 8 3 EM905016 PILLO W BLOCK BEARING 2 4 492378 BOL T 3/8" NC X 1-3/4" G5 4 5 JISB2804C25 RING, RET AINING 1 6 513868 PINION GEAR[...]

P A GE 54 — WM63-SERIES MIXER • OPERA TION AND P ARTS MANU AL — REV . #0 (09/27/12) ELECTRIC MOTOR ASSY .[...]

WM63-SERIES MIXER • OPERA TION AND P ARTS MANU AL — REV . #0 (069/27/12) — P A GE 55 ELECTRIC MOTOR ASSY . NO . P ART NO . P ART NAME QTY . REMARKS 1 EM969013 NUT NYLOK 3/8" G5 4 2 3019092 FLA T W ASHER 3/8 8 3 EM905016 PILLO W BLOCK BEARING 2 4 492378 BOL T 3/8 X 1-3/4" G5 4 8 20216-001 PINION SHAFT 1 9 20061-001 PULLEY (LARGE) 1 1[...]

P A GE 56 — WM63-SERIES MIXER • OPERA TION AND P ARTS MANU AL — REV . #0 (09/27/12) CABINET ASSY . 2 6 1 3 4 5 1 COMPLETE LA TCH ASSEMBL Y INCLUDES ITEMS WITHIN DASHED LINES. ITEMS CANNOT BE PURCHASED SEP ARA TEL Y . NOTES: 1 2 8 7 2 10 1 1 12 12 OZ. RED SPRA Y P AINT 13 8 9[...]

WM63-SERIES MIXER • OPERA TION AND P ARTS MANU AL — REV . #0 (069/27/12) — P A GE 57 CABINET ASSY . NO . P ART NO . P ART NAME QTY . REMARKS 1 515014 CABINET , ENGINE W/DECALS ........................1................ INCLUDES ITEMS W/$ 2 490202 R UBBER PRO TECT OR 4 3$ 13287 LOCK NUT 8-32 6 4$ 2203 W ASHER, FLA T #10 6 5$ 1307 SCREW PHP 8-32[...]

P A GE 58 — WM63-SERIES MIXER • OPERA TION AND P ARTS MANU AL — REV . #0 (09/27/12) TERMS AND CONDITIONS OF SALE — P AR TS P A YME NT TERM S T er ms of payment for par ts are net 30 d ays. FREIG HT POLICY Al l p ar ts o rd e r s wi ll be s h ip p ed c o ll e c t or prepaid with the charges added to the invoice. A l l s h i p m e n t s a r e[...]

WM63-SERIES MIXER • OPERA TION AND P ARTS MANU AL — REV . #0 (069/27/12) — P A GE 59 NOTES[...]

OPERA TION AND P AR TS MANUAL Y our Local Dealer is: HERE’S HOW TO GET HELP PLEASE HA VE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING United St a teS Multiquip Corporate Office MQ P ar ts Department 18910 Wilmington A ve. Carson, CA 90746 Contact: mq@multiquip .com T el. (800) 421-1244 F ax (310) 537-3927 800-427-1244 310-537-3700 F ax: 800-[...]