Multiquip QP4TZ manual

OPERA TION AND P AR TS MANUAL THIS MANU AL MUST A CCOMP ANY THE EQ UIPMENT A T ALL TIMES. T o find the latest revision of this publication, visit our website at: www .multiquip.com MODEL QP4TZ TRASH PUMP ( Hatz 1B40U-2203A DIESEL ENGINE) Re vision #1 (10/10/08)[...]

P A GE 2 — QP4TZ TRASH PUMP — OPERA TION AND P ARTS MANU AL — REV . #1 (10/10/08) Diesel engine exhaust and some of PR OPOSITION 65 W ARNING[...]

QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08) — PAGE 3 NO TES[...]

P A GE 4 — QP4TZ TRASH PUMP — OPERA TION AND P ARTS MANU AL — REV . #1 (10/10/08) Specification and part number are subject to change without notice . NOTE MQ QP4TZ T rash Pump Proposition 65 W ar ning ............................................. 2 T able of Contents ...................................................... 4 P ar ts Ordering P[...]

QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08) — PAGE 5 www .m ultiquip .com Ordering parts has never been easier! Choose from three easy options: WE ACCEPT ALL MAJOR CREDIT CARDS! When ordering parts, please supply: ❒ ❒ ❒ ❒ ❒ Dealer Account Number ❒ ❒ ❒ ❒ ❒ Dealer Name and Address ❒ ❒ ❒ ❒ ❒ S[...]

P A GE 6 — QP4TZ TRASH PUMP — OPERA TION AND P ARTS MANU AL — REV . #1 (10/10/08) Do not operate or service the equipment before reading the entire manual. Saf ety precautions should be follo wed at all times when operating this equipment. F ailure to read and understand the safety messages and operating instructions could result in injur y t[...]

QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08) — PAGE 7 GENERAL SAFETY CA UTION NEVER  operate this equipment without proper protectiv e clothing, shatter proof glasses, respiratory protection, hearing protection, steel-toed boots and other protective de vices required by the job or city and state regulations . NEVER ?[...]

P A GE 8 — QP4TZ TRASH PUMP — OPERA TION AND P ARTS MANU AL — REV . #1 (10/10/08) CA UTION NEVER  lubricate components or attempt ser vice on a running machine. NEVER  b lock or restrict flow from discharge hose . Remov e kinks from discharge line bef ore star ting pump . Operation with a b lock ed discharge line can cause water inside [...]

QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08) — PAGE 9 FUEL SAFETY D ANGER DO NO T add fuel to equipment if it is placed inside truck  bed with plastic liner . P ossibility exists of e xplosion or fire due to static electricity . DO NO T  star t the engine near spilled fuel or comb ustible fluids. Fuel is e xtreme[...]

P A GE 10 — QP4TZ TRASH PUMP — OPERA TION AND P ARTS MANU AL — REV . #1 (10/10/08) TRANSPORTING SAFETY CA UTION NEVER  allow an y person or animal to stand under neath the equipment while lifting. NO TICE Bef ore lifting, make sure that the equipment par ts (hook  and vibration insulator) are not damaged and scre ws are not loose or mis[...]

QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08) — PAGE 11 NO TES[...]

P A GE 12 — QP4TZ TRASH PUMP — OPERA TION AND P ARTS MANU AL — REV . #1 (10/10/08) SPECIFICA TIONS/DIMENSIONS (PUMP) Figure 1. QP4TZ Dimensions 30.7 IN. (780 mm) 27.3 IN. (695 mm) 30.1 IN. (765 mm) ) p m u P ( s n o i t a c i f i c e p S . 1 e l b a T p m u P l e d o MZ T 4 - P Q e p y Tp m u P h s a r T e z i S e g r a h c s i D X n o i t c [...]

QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08) — PAGE 13 SPECIFICA TIONS (ENGINE) . 2 e l b a Ts n o i t a c i f i c e p S e n i g n E e k a M e n i g n EA 3 0 2 2 - U 0 4 B 1 Z T A H e p y T e n i g n E e n i g n E l e s e i D , r e d n i l y C e l g n i S , e k o r t S - 4 , d e l o o C - r i A e k o r t S X e r o B r e [...]

P A GE 14 — QP4TZ TRASH PUMP — OPERA TION AND P ARTS MANU AL — REV . #1 (10/10/08) GENERAL INFORMA TION APPLICA TION The QP4TZ T rash Pump is designed to be used f or dew atering applications. Both the suction and discharge ports on the QP4TZ trash pump use a 4-inch diameter opening, which allows the pump to pump at a rate of approximately 52[...]

QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08) — PAGE 15 Figure 2 shows a typical application using the QP4TZ T rash pump . Please note that this pump is intended for the remov al of clea n water and water containing some debris and solids. Maximum size of solids should not exceed 1.5 inch (30 mm) in diameter . DO NOT set [...]

P A GE 16 — QP4TZ TRASH PUMP — OPERA TION AND P ARTS MANU AL — REV . #1 (10/10/08) Figure 3. Pump Refueling REFUELING PLASTIC TRUCK-BED LINER DO NOT ADD FUEL TO TRASH PUMP IF TRASH PUMP IS PLACED INSIDE TRUCK-BED WITH PLASTIC LINER. POSSIBILITY EXISTS OF EXPLOSION OR FIRE DUE T O . ST A TIC ELECTRICITY D ANGER D ANGER Adding fuel to the tank [...]

QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08) — PAGE 17 B ASIC ENGINE Figure 4. Engine Controls and Components INITIAL SER VICING The engine (Figure 4) must be checked for proper lubrication and filled with fuel prior to operation. Refer to the man uf acturer’ s engine manual for instructions and details of operation an[...]

P A GE 18 — QP4TZ TRASH PUMP — OPERA TION AND P ARTS MANU AL — REV . #1 (10/10/08) INSPECTION (ENGINE) Figure 5. Engine Oil Dipstick (Removal) 3 . Insert and remove the dipstick without screwing it into the filler neck. Check the oil level shown on the dipstick. 4 . If the oil level is low (Figure 6), fill to the edge of the oil filler hole w[...]

QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08) — PAGE 19 Before Starting 1. Read safety instructions at the beginning of manual. 2 . Place pump as near to water as possible on a firm and flat level surface. 3 . T o pr ime pump , remov e fill cap (Figure 2) and fill pump casing with water . If the pump casing is not filled [...]

P A GE 20 — QP4TZ TRASH PUMP — OPERA TION AND P ARTS MANU AL — REV . #1 (10/10/08) OPERA TION DO NOT attempt to operate the pump until the Saf ety , General Inf or mation and Inspection sections of this manual have been read and thoroughly understood . This section is intended to assist the operator with the initial start-up of the trash pump[...]

QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08) — PAGE 21 Stopping The Engine Normal Shutdown 1 . Move the engine speed lever to the low speed and run the engine for about three minutes with no load. 2 . After the engine cools, move the engine speed lever to the STOP position (Figure 11). 3 . Slowly pull the starter grip (F[...]

P A GE 22 — QP4TZ TRASH PUMP — OPERA TION AND P ARTS MANU AL — REV . #1 (10/10/08) MAINTENANCE (PUMP) T o perf or m the pump vacuum test do the f ollo wing: 1 . Remove the pump fill cap (Figure 2), and fill the pump with water . 2 . Start the engine as outlined in the initial start-up section, and wait for the pump to begin pumping. 3 . As sh[...]

QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08) — PAGE 23 MAINTENANCE (PUMP) Figure 13. Pump V acuum T ester Pressure reading may vary depending on altitude. See T ables 3 and 4 on page 12. NOTE[...]

P A GE 24 — QP4TZ TRASH PUMP — OPERA TION AND P ARTS MANU AL — REV . #1 (10/10/08) MAINTENANCE (ENGINE) Reference manufacturer engine manual for specific servicing instructions. NOTE Engine Maintenance P erf or m engine maintenance procedures as ref erenced b y T able 6 belo w: e l u d e h c S e c n a n e t n i a M e n i g n E . 6 e l b a T )[...]

QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08) — PAGE 25 Maintenance P erform the engine maintenance procedures as indicated below: D AIL Y ■ Thoroughly remove dirt and oil from the engine and control area. Clean or replace the air cleaner elements as necessar y . Check and retighten all f asteners as necessar y . Check [...]

P A GE 26 — QP4TZ TRASH PUMP — OPERA TION AND P ARTS MANU AL — REV . #1 (10/10/08) PREP ARA TION FOR LONG -TERM ST ORA GE Pump Storage For storage of the pump for over 30 days, the following is required: z Drain the fuel tank completely . z Run the engine for about 3 minutes and then stop . z Stop the engine. Drain the engine crankcase oil wh[...]

QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08) — PAGE 27 TR OUBLESHOO TING (ENGINE) G N I T O O H S E L B U O R T E N I G N E . 7 E L B A T M O T P M Y SM E L B O R P E L B I S S O PN O I T U L O S s i t r a t s r o t r a t s t o n l l i w e n i g n E n a c e n i g n e h g u o h t l a , d e y a l e d . r e v o d e n r u t [...]

P A GE 28 — QP4TZ TRASH PUMP — OPERA TION AND P ARTS MANU AL — REV . #1 (10/10/08) TR OUBLESHOO TING (PUMP) G N I T O O H S E L B U O R T P M U P . 8 E L B A T M O T P M Y SM E L B O R P E L B I S S O PN O I T U L O S . r e t a w n o e k a t t o n s e o d p m u P ? g n i s u o h e h t n i r e t a w g n i m i r p h g u o n e t o N. r e t a w d[...]

QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08) — PAGE 29 NO TE P A GE[...]

P A GE 30 — QP4TZ TRASH PUMP — OPERA TION AND P ARTS MANU AL — REV . #1 (10/10/08) EXPLANA TION OF CODE IN REMARKS COLUMN The contents and part numbers listed in the parts section are subject to change without notice . Multiquip does not guarantee the availability of the parts listed. When ordering a part that has more than one item number li[...]

QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08) — PAGE 31 SUGGESTED SP ARE P ARTS QP4TZ TRASH PUMP 1 T O 3 UNITS W/ 1B40U-2203A Qt y . P/ N Description 2 ............ KIT4TH ................. KIT , MECHANICAL SEAL, O-RINGS 1 ............ 1471040030 .......... IMPELLER 4 ............ 0631211159 .......... FLOODING CAP 3 ....[...]

P A GE 32 — QP4TZ TRASH PUMP — OPERA TION AND P ARTS MANU AL — REV . #1 (10/10/08) PUMP ASSY . PUMP ASSY .[...]

QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08) — PAGE 33 PUMP ASSY . PUMP ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 14660600100002 CASING 1 2 14460600200002 CASING CO VER ..................................................... 1 ...... OCT OBER 2007 AND BELO W 2 14460600210002 CASING CO VER ........................[...]

P A GE 34 — QP4TZ TRASH PUMP — OPERA TION AND P ARTS MANU AL — REV . #1 (10/10/08) PUMP ASSY . PUMP ASSY .[...]

QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08) — PAGE 35 PUMP ASSY . (CONTINUED) PUMP ASSY . (CONTINUED) NO . P AR T NO . P AR T NAME QTY . REMARKS 3 4 0520040451 K E Y 1 3 5 0723302546 CUSHION R UBBER 4 3 6 0451290070 SPRING W ASHER, IMPELLER 1 3 7 0107090645 B OL T , IMPELLER 1 3 8 1466200270 HINGE BOL T M10 X 65 4 3 9 1[...]

P A GE 36 — QP4TZ TRASH PUMP — OPERA TION AND P ARTS MANU AL — REV . #1 (10/10/08) HA TZ 1B40U-2203A — SP ARE P ARTS KITS ASSY . SP ARE P AR TS KITS ASSY . 1 2 3 4[...]

QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08) — PAGE 37 HA TZ 1B40U-2203A — SP ARE P ARTS KITS ASSY . SP ARE P AR TS KITS ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 01679202 GASKET SET CYL.HEAD 1 2 01679302 GASKET SET CRK.CASE 1 3 01679400 1000H MAINTE.KIT 1 4 01679510 EMERGENCY KIT 1[...]

P A GE 38 — QP4TZ TRASH PUMP — OPERA TION AND P ARTS MANU AL — REV . #1 (10/10/08) HA TZ 1B40U-2203A — CRANKCASE ASSY . CRANKCASE ASSY . 32 33 14 15 10 11 20 19 21 31 8 7 13 9 30 30 31 5 6 4 26 5 25 24 27 29 26 36 23 37 38 21 1 17 16 19 20 22 D H SEALING AND BONDING ADHESIVES Parts not available separately[...]

QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08) — PAGE 39 CRANKCASE ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS D 50223300 LOCTITE221 50ML 1 H 50282501 SILICON 30ML 1 1 01679100 CRANKCASE ASSY ............................... 1 ........... INCLUDES ITEMS W/ # 2 # CRANKCASE .......................................... 1 .[...]

P A GE 40 — QP4TZ TRASH PUMP — OPERA TION AND P ARTS MANU AL — REV . #1 (10/10/08) HA TZ 1B40U-2203A — COMPENSA TION OF MASSES ASSY . COMPENSA TION OF MASSES ASSY .[...]

QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08) — PAGE 41 HA TZ 1B40U-2203A — COMPENSA TION OF MASSES ASSY . COMPENSA TION OF MASSES ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 01349201 COMPENSA TING SHAFT 1[...]

P A GE 42 — QP4TZ TRASH PUMP — OPERA TION AND P ARTS MANU AL — REV . #1 (10/10/08) CRANKSHAFT ASSY . HA TZ 1B40U-2203A — CRANKSHAFT ASSY .[...]

QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08) — PAGE 43 CRANKSHAFT ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 3# 50529700 CO VER 14 1 9 05141600 KEY 6,35X61 1 11 01359201 CRANKSHAFT ASSY ............................... 1 ......... INCLUDES ITEMS W/ # 1 2 # CRANKSHAFT .......................................... 1 ...[...]

P A GE 44 — QP4TZ TRASH PUMP — OPERA TION AND P ARTS MANU AL — REV . #1 (10/10/08) CAMSHAFT ASSY . HA TZ 1B40U-2203A — CAMSHAFT ASSY . 1 7 6 6 4 5 3 9 4 10 11 12 13 14 P ar ts not a v ailable separ ately[...]

QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08) — PAGE 45 CAMSHAFT ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 01345003 C A M SHAFT ASSY . ................................... 1 ......... INCLUDES ITEMS W/ # 3# 01326401 CAMLEVER 1 4# 50123200 SHIM 5X10X0.5 2 5# 01326600 FL YWEIGHT 1 6# 50255300 LOCKING W ASHER 3.2 2 [...]

P A GE 46 — QP4TZ TRASH PUMP — OPERA TION AND P ARTS MANU AL — REV . #1 (10/10/08) PIST ON, CONROD , CYLINDER ASSY . HA TZ 1B40U-2203A — PIST ON, CONR OD , CYLINDER ASSY . 6 8 4 3 1 ; 10 12 13 11 9 P ar ts not a v ailable separ ately[...]

QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08) — PAGE 47 PIST ON, CONROD , CYLINDER ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 01374810 PIST ON ASSY 88 EP A2 ........................... 1 ......... INCLUDES ITEMS W/ % 2#% PIST ON ..................................................... 1 ......... NO T SOLD SEP ARA T[...]

P A GE 48 — QP4TZ TRASH PUMP — OPERA TION AND P ARTS MANU AL — REV . #1 (10/10/08) CYLINDER HEAD ASSY . HA TZ 1B40U-2203A — CYLINDER HEAD ASSY . 34 34-1 35 35-1 36 36-1 29 28 29 28 24 23 16 15 14 13 12 11 30 16 18 3 17 46 22 44 45 15 17 16 15 14 13 12 11 3 19 20 7 21 21 44 45 46 16 18 19 20 7 5 1 43 6 42 10 6 9 5 37 37-1 38 39 40 Parts not [...]

QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08) — PAGE 49 CYLINDER HEAD ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 01850900 CYLINDER HEAD ASSY EP A2 ................. 1 ......... INCLUDES ITEMS W/ # 2 # CYLINDER HEAD ...................................... 1 ......... NO T SOLD SEP ARA TEL Y 3# 05209700 V A L VE GUI[...]

P A GE 50 — QP4TZ TRASH PUMP — OPERA TION AND P ARTS MANU AL — REV . #1 (10/10/08) OIL PUMP AND GO VERNOR ASSY . HA TZ 1B40U-2203A — OIL PUMP AND GO VERNOR ASSY .[...]

QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08) — PAGE 51 OIL PUMP AND GO VERNOR ASSY . NO. P AR T NO . P AR T NAME QTY . REMARKS D 50223300 LOCTITE221 50ML 1 H 50282501 SILICON 30ML 1 M 50485100 SCHLEIF P ASTE 80G 1 1 01344510 OILPUMP CP . ASSY ....................................... 1 .......... INCLUDES ITEMS W/ # 2# OIL[...]

P A GE 52 — QP4TZ TRASH PUMP — OPERA TION AND P ARTS MANU AL — REV . #1 (10/10/08) HA TZ 1B40U-2203A — OIL PUMP AND GO VERNOR ASSY . OIL PUMP AND GO VERNOR ASSY .[...]

QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08) — PAGE 53 OIL PUMP AND GO VERNOR ASSY . NO. P AR T NO . P AR T NAME QTY . REMARKS 26 05078900 G O V . SPRING 0.3 1 27 05131600 G O V . SPRING 0.2 1 28 50346500 HEXA GON NUT , M6 1 29 50144500 FLA T W ASHER 1 30 04095600 LEVER 1 31 50092700 CIRCLIP 7 1 32 05079301 SHAFT 1 33 03[...]

P A GE 54 — QP4TZ TRASH PUMP — OPERA TION AND P ARTS MANU AL — REV . #1 (10/10/08) TIMING CO VER ASSY . HA TZ 1B40U-2203A — TIMING CO VER ASSY . 13 46 12 48 46 12 42 13 47 6 45 1 42 5 7 4 3 51 42 10 11 44 43 36 37 38 40 41 9 39 49 34 35 32 33 31 30 27 28 24 26 29 53 8 25 15 D E H K Parts not available separately[...]

QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08) — PAGE 55 TIMING CO VER ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS D 50223300 LOCTITE221 50ML 1 E 50223400 LOCTITE648 10ML 1 H 50282501 SILICON 30ML 1 K 50342601 HOCHTEMP .FETT 400G 1 1 01894200 TIMING CO VER CP . ASSY ....................... 1 ......... INCLUDES ITEMS [...]

P A GE 56 — QP4TZ TRASH PUMP — OPERA TION AND P ARTS MANU AL — REV . #1 (10/10/08) TIMING CO VER ASSY . 13 46 12 48 46 12 42 13 47 6 45 1 42 5 7 4 3 51 42 10 11 44 43 36 37 38 40 41 9 39 49 34 35 32 33 31 30 27 28 24 26 29 53 8 25 15 D E H K Parts not available separately HA TZ 1B40U-2203A — TIMING CO VER ASSY .[...]

QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08) — PAGE 57 TIMING CO VER ASSY . (CONTINUED) NO . P AR T NO . P AR T NAME QTY . REMARKS 27 04133900 DISC 10.7X19X0.5 1 28 04094802 CUP 1 29 05095210 SPRING F .GO VERNOR 1 30 50499300 G RUB SCREW M6X35 1 31 50144400 HEXAGON NUT M6 1 32 50499400 G RUB SCREW M4X25 1 33 50384200 ALL[...]

P A GE 58 — QP4TZ TRASH PUMP — OPERA TION AND P ARTS MANU AL — REV . #1 (10/10/08) BLO WER, FL YWHEEL ASSY . HA TZ 1B40U-2203A — BLO WER AND FL YWHEEL ASSY .[...]

QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08) — PAGE 59 BLO WER, FL YWHEEL ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 04205800 BLOWER RING 1 2 50003400 SPRING W ASHER A4 6 3 50327300 ALLEN SCREW M4X20 6 4 04153901 FL YWHEEL 1 5 50205600 ROLL PIN 10 X 12 1 6 04155101 P LA T E 1 7 50502501 ALLEN SCREW M8X35 6 HA TZ[...]

P A GE 60 — QP4TZ TRASH PUMP — OPERA TION AND P ARTS MANU AL — REV . #1 (10/10/08) INJECTION EQUIPMENT ASSY . HA TZ 1B40U-2203A — INJECTION EQUIPMENT ASSY . 2 1 54 4 55 37 38 39 40 41 66 53 54 52 50 49 51 45 35 62 43 60 67 61 63 64 30 31 32 29 65 33 34 28 36 56 57 59 58 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 D 68[...]

QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08) — PAGE 61 INJECTION EQUIPMENT ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS D 50223300 LOCTITE221 50ML 1 1 01389700 INJECT OR CPL. ..................................... 1 ............. INCLUDES ITEMS W/ % 2 % 01680600 NOZZLE HOLD .+PIPE ........................... 1 ......[...]

P A GE 62 — QP4TZ TRASH PUMP — OPERA TION AND P ARTS MANU AL — REV . #1 (10/10/08) INJECTION EQUIPMENT ASSY . HA TZ 1B40U-2203A — INJECTION EQUIPMENT ASSY . 2 1 54 4 55 37 38 39 40 41 66 53 54 52 50 49 51 45 35 62 43 60 67 61 63 64 30 31 32 29 65 33 34 28 36 56 57 59 58 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 D 68[...]

QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08) — PAGE 63 INJECTION EQUIPMENT ASSY . (CONTINUED) NO . P AR T NO . P AR T NAME QTY . REMARKS 34 % 05070500 JOINT W ASH.F .INJECT 1 35 01680810 FUEL INJECT OR PUMP CP .................. 1 ............. INCLUDES ITEMS W/ @ 36@ 01330801 CONTROL SLEEVE 1 37@ 04096300 SHIM 14X18X0.2[...]

P A GE 64 — QP4TZ TRASH PUMP — OPERA TION AND P ARTS MANU AL — REV . #1 (10/10/08) RECOIL ST ARTER ASSY . HA TZ 1B40U-2203A — RECOIL ST ARTER ASSY . 22 20 6 5 8 7 9 4 2 11 15 16 21 12 1 18 17 19 14 13 D K SEALING AND BONDING ADHESIVES Not available separately[...]

QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08) — PAGE 65 RECOIL ST ARTER ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS D 50223300 LOCTITE221 50ML 1 K 50342601 HOCHTEMP .FETT 400G 1 1 01851900 RECOIL-ST AR TER .................................... 1 ......... INCLUDES ITEMS W/ % 2 % 01497800 HANDLE ASSY . ...............[...]

P A GE 66 — QP4TZ TRASH PUMP — OPERA TION AND P ARTS MANU AL — REV . #1 (10/10/08) AIR DUCTING ASSY . (A) HA TZ 1B40U-2203A — AIR DUCTING ASSY . (A) 1 2 18 19 17 21 22 20 11 8 6 10 16 4 9 25 10 12 11 9 23 13 24 15 12 12 23 G SEALING AND BONDING ADHESIVES Parts not available separately[...]

QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08) — PAGE 67 AIR DUCTING ASSY . (A) NO . P AR T NO . P AR T NAME QTY . REMARKS G 50256501 LOCTITE IS407 20G 1 1 01853100 HOOD ASSY ............................................. 1 ......... INCLUDES ITEM W/ # 2# HOOD ........................................................ 1 .....[...]

P A GE 68 — QP4TZ TRASH PUMP — OPERA TION AND P ARTS MANU AL — REV . #1 (10/10/08) HA TZ 1B40U-2203A — AIR DUCTING ASSY . (B) AIR DUCTING ASSY . (B) 12 10 1 38 31 3 39 4 8 9 12 17 10 11 6 7 10 11 10 11 29 24 36 30 28 27 23 24 24 29 16 24 16 22 26 33 34 5 21 28 28 20 18 17 24 32 37 34 16 17 35 16 16 16 17 19 13 14 F SEALING AND BONDING ADHES[...]

QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08) — PAGE 69 AIR DUCTING ASSY . (B) NO . P AR T NO . P AR T NAME QTY . REMARKS F 50223800 TECHNICOLL8058 0.75KG 1 1 01831300 BLOWER DUCTING ASSY ....................... 1 ......... INCLUDES ITEMS W/ # 2 # BLOWER DUCTING .................................. 1 ......... NO T SOLD SEP[...]

P A GE 70 — QP4TZ TRASH PUMP — OPERA TION AND P ARTS MANU AL — REV . #1 (10/10/08) HA TZ 1B40U-2203A — CRANKCASE BREA THING SYSTEM ASSY . CRANKCASE BREA THING SYSTEM ASSY . 1 5 6 3 8 7 4 E F SEALING AND BONDING ADHESIVES H Parts not available separately[...]

QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08) — PAGE 71 CRANKCASE BREA THING SYSTEM ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS E 50223400 L OCTITE648 10ML 1 F 50223800 TECHNICOLL8058 0.75KG 1 H 50282501 SILICON 30ML 1 1 01885800 CRANKCASE BREA THER CP .................. 1 ......... INCLUDES ITEMS W/ # 2 # OIL SEP A[...]

P A GE 72 — QP4TZ TRASH PUMP — OPERA TION AND P ARTS MANU AL — REV . #1 (10/10/08) HA TZ 1B40U-2203A — FUEL T ANK ASSY . FUEL T ANK ASSY . 2 13 10 6 11 7 1 9 8 12 10 3 77 15 29 27 27 28 15 45 18 19 17 16 26 69 52 52 52 6 29 25 52 50 68 51 67 46 70 66 52 49 67 21 61 47 75 60 80 64 75 74 61 62 23 48 20 67 67 48 44 79 24 78 22 37 76 73 67 64 6[...]

QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08) — PAGE 73 FUEL T ANK ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS D 50223300 LOCTITE221 50ML 1 1 01853200 FUEL T ANK ASSY 5L F .SEP . .................... 1 ......... INCLUDES ITEMS W/ # 2# 01535302 CAP F . FUEL T ANK 1 3# 01635210 FUEL FIL TER ASSY . ....................[...]

P A GE 74 — QP4TZ TRASH PUMP — OPERA TION AND P ARTS MANU AL — REV . #1 (10/10/08) HA TZ 1B40U-2203A — FUEL T ANK ASSY . FUEL T ANK ASSY . 2 13 10 6 11 7 1 9 8 12 10 3 77 15 29 27 27 28 15 45 18 19 17 16 26 69 52 52 52 6 29 25 52 50 68 51 67 46 70 66 52 49 67 21 61 47 75 60 80 64 75 74 61 62 23 48 20 67 67 48 44 79 24 78 22 37 76 73 67 64 6[...]

QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08) — PAGE 75 FUEL T ANK ASSY . (CONTINUED) NO . P AR T NO . P AR T NAME QTY . REMARKS 46 50453300 R UBBER SLEEVE 1 47 05213010 FUEL HOSE 7X25 1 48 % 50441100 HOSE CLIP 2 49 % 00805502 VENT V AL VE 1 50 % 05301200 N I PPLE 1 51 % 03663710 FUEL HOSE 5.0/50 1 52 % 50399801 CLAMP 11.[...]

P A GE 76 — QP4TZ TRASH PUMP — OPERA TION AND P ARTS MANU AL — REV . #1 (10/10/08) HA TZ 1B40U-2203A — AIR FIL TER ASSY . AIR FIL TER ASSY .[...]

QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08) — PAGE 77 AIR FIL TER ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 01637410 AIR FIL TER HOUSING ASSY ................... 1 ......... INCLUDES ITEMS W/ # 2 # AIR FIL TER HOUSING .............................. 1 ......... NO T A V AILABLE SEP ARA TEL Y 3# 05167700 SEALING[...]

P A GE 78 — QP4TZ TRASH PUMP — OPERA TION AND P ARTS MANU AL — REV . #1 (10/10/08) EXHA UST SILENCER ASSY . HA TZ 1B40U-2203A — EXHA UST SILENCER ASSY .[...]

QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08) — PAGE 79 EXHA UST SILENCER ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 01682501 EXHA UST SILENCER ASSY .................... 1 ......... INCLUDES ITEMS W/ # 2 # EXHA UST SILENCER ............................... 1 ......... NO T SOLD SEP ARA TEL Y 3# 01732701 GASKET MUF[...]

P A GE 80 — QP4TZ TRASH PUMP — OPERA TION AND P ARTS MANU AL — REV . #1 (10/10/08) HA TZ 1B40U-2203A — ST AR TER, AL TERNA T OR ASSY . ST ARTER, AL TERNA T OR ASSY .[...]

QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08) — PAGE 81 ST ARTER, AL TERNA T OR ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 50402300 ALLEN SCREW M6X70 2 2 50170900 SPRING W ASHER 6 4 3 50144500 F LA T W ASHER 6.4 3 4 04099100 R ET AINING BRACKET 1 5 50483500 E L . S T A R TER 12V 1.0KW 1 7 04161502 FL YWHEEL 1 8 0[...]

P A GE 82 — QP4TZ TRASH PUMP — OPERA TION AND P ARTS MANU AL — REV . #1 (10/10/08) ELECTRIC EQUIPMENT , WIRING ASSY . HA TZ 1B40U-2203A — ELECTRIC EQUIPMENT , WIRING ASSY .[...]

QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08) — PAGE 83 ELECTRIC EQUIPMENT , WIRING ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 01560802 INSTR UMENT BO X ................................... 1 ......... INCLUDES ITEMS W/ # 1 01796500 INSTR UMENT BO X, A UT OMA TIC 1 2# 50384401 S T A R TING SWITCH .................[...]

P A GE 84 — QP4TZ TRASH PUMP — OPERA TION AND P ARTS MANU AL — REV . #1 (10/10/08) SPEED CONTROL ASSY . HA TZ 1B40U-2203A — SPEED CONTR OL ASSY .[...]

QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08) — PAGE 85 SPEED CONTROL ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 05141200 ADJUSTING SCREW 1 2 50144400 HEXAGON NUT M6 2 3 50025000 HEX SCREW M 4X10 1 4 50483000 CABLE CLAMP 1 5 50511900 ALLEN SCREW M 5X30 1 6 50216300 W ASHER 5.3 2 7 05117700 LEVER 1 8 50094300 HEXA[...]

P A GE 86 — QP4TZ TRASH PUMP — OPERA TION AND P ARTS MANU AL — REV . #1 (10/10/08) HA TZ 1B40U-2203A — ENGINE ST OP DEVICE ASSY . ENGINE ST OP DEVICE ASSY .[...]

QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08) — PAGE 87 HA TZ 1B40U-2203A — ENGINE ST OP DEVICE ASSY . ENGINE ST OP DEVICE ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 01786400 S TOP DEVICE ASSY ............................... 1 ......... INCLUDES ITEMS W/ # 2 # ST OP DEVICE ......................................[...]

P A GE 88 — QP4TZ TRASH PUMP — OPERA TION AND P ARTS MANU AL — REV . #1 (10/10/08) HA TZ 1B40U-2203A — ENGINE SPECIAL EP A EQ UIPMENT ENGINE SPECIAL EP A EQUIPMENT ASSY .[...]

QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08) — PAGE 89 HA TZ 1B40U-2203A — ENGINE SPECIAL EP A EQ UIPMENT ENGINE SPECIAL EP A EQUIPMENT ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 04198800 GRUB SCREW 1 2 04202600 PLUG 1 3 04170600 PLUG 1 4 50495000 SCREW M6 X 12 1 5 04195700 GU ARD 1 6 05201500 CLOSING PLUG 1[...]

P A GE 90 — QP4TZ TRASH PUMP — OPERA TION AND P ARTS MANU AL — REV . #1 (10/10/08) P A YMENT TERMS T erms of payment f or par ts are net 30 da ys. FREIGHT POLICY All parts orders will be shipped collect or prepaid with the charges added to the invoice. All shipments are F .O .B . point of origin. Multiquip’ s responsibility ceases when a si[...]

QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08) — PAGE 91 NO TES[...]

OPERA TION AND P AR TS MANUAL Y our Local Dealer is: HERE’S HOW TO GET HELP PLEASE HA VE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING © COPYRIGHT 2008, MUL TIQUIP INC. Multiquip Inc., Mikasa, and the MQ logo are registered trademarks of Multiquip Inc. and may not be used, reproduced, or altered without written permission. All other trademark[...]