Multiquip MP1420E manual

OPERA TION AND P AR TS MANUAL P/N 25939 THIS MANU AL MUST A CCOMP ANY THE EQ UIPMENT A T ALL TIMES. T o find the latest revision of this publication, visit our website at: www .multiquip.com MP1 SERIES MODELS MP1455H (5.5 HP GASOLINE) MP1415E (1.5 HP ELECTRIC) MP1420E (2.0 HP ELECTRIC) MASONR Y SA WS Re vision #3 (03/29/10)[...]

P A GE 2 — MP1 — OPERA TION AND P ARTS MANU AL — REV . #3 (03/29/10) Engine exhaust and some of its constituents, and some dust created of California to cause cancer , birth defects and other repr oductive harm. by power sanding, sawing, grinding, drilling and other construction activities contains chemicals kno wn to the State Some examples [...]

MP1 — OPERATION AND PARTS MANUAL — REV. #3 (03/29/10) — PAGE 3 Grinding/cutting/drilling of masonry , concrete, metal and other materials with silica in their composition may give off dust or mists containing crystalline silica. Silica is a basic component of sand, quartz, brick clay , granite and numerous other minerals and rocks. Repeated a[...]

P A GE 4 — MP1 — OPERA TION AND P ARTS MANU AL — REV . #3 (03/29/10) T ABLE OF CONTENTS MP1 MASONR Y SA W Proposition 65 W ar ning ............................................. 2 Silicosis/Respirator y W a r nings .................................. 3 T able Of Contents ..................................................... 4 P ar ts Order ing [...]

MP1 — OPERATION AND PARTS MANUAL — REV. #3 (03/29/10) — PAGE 5 P ARTS ORDERING PROCEDURES www .multiquip .com Or dering par ts has never been easier! Choose fr om three easy options: WE A CCEPT ALL MAJOR CREDIT CARDS! When or dering par ts, please supply: R Dealer Account Number R Dealer Name and Address R Shipping Address (if different than [...]

P A GE 6 — MP1 — OPERA TION AND P ARTS MANU AL — REV . #3 (03/29/10) Safety precautions should be followed at all times when operating this equipment. F ailure to read and understand the Safety Messages and Operating Instructions could result in injury to yourself and others. FOR Y OUR SAFETY AND THE SAFETY OF O THERS! This Owner's Manua[...]

MP1 — OPERATION AND PARTS MANUAL — REV. #3 (03/29/10) — PAGE 7 Over Speed Conditions NEVER Respiratory Hazard AL W A YS AL W A YS Sight and Hearing hazard Equipment Damage Messages NEVER DO NOT DO NOT DO NOT NEVER Explosive Fuel Lethal Exhaust Gases HAZARD SYMBOLS - Gasoline P owered Models This saw , other proper ty , or the surrounding envi[...]

P A GE 8 — MP1 — OPERA TION AND P ARTS MANU AL — REV . #3 (03/29/10) RULES FOR SAFE OPERA TION CA UTION: F ailure to follo w instructions in this manual ma y lead to serious injur y or e v en death! This equipment is to be operated by trained and qualified personnel only! This equipment is f or industr ial use only . The following safety guid[...]

MP1 — OPERATION AND PARTS MANUAL — REV. #3 (03/29/10) — PAGE 9 BLADE SAFETY ■ Use appropriate blades manufactured for use on masonry saws. ■ Always inspect blades before each use. The b lade should e xhibit no cracks, dings, or flaws in the steel centered core and/or rim. Center (arbor) hole must be undamaged and true. ■ Examine blade f[...]

P A GE 10 — MP1 — OPERA TION AND P ARTS MANU AL — REV . #3 (03/29/10) RULES FOR SAFE OPERA TION EMERGENCIES ■ AL W A YS know the location of the nearest fire extinguisher . ■ AL W A YS know the location of the nearest and first aid kit . ■ always know the location of the nearest phone or keep a phone on the job site . Also know the phon[...]

MP1 — OPERATION AND PARTS MANUAL — REV. #3 (03/29/10) — PAGE 11 NOTES[...]

P A GE 12 — MP1 — OPERA TION AND P ARTS MANU AL — REV . #3 (03/29/10) D ANGER SPECIFICA TIONS (SA W/ENGINE) E L B A TW A S 1 P M . 1S N O I T A C I F I C E P S s n o i s n e m i D ) m c 8 5 . 8 6 x m c 2 8 . 3 8 x m c 5 2 1 . 1 1 1 ( " 7 2 x " 3 3 x " 5 7 . 3 4 t h g i e W e t a m i x o r p p A ) . g K 5 7 ( . s b l 5 6 1 d e e[...]

MP1 — OPERATION AND PARTS MANUAL — REV. #3 (03/29/10) — PAGE 13 DIMENSIONS Figure 1. Dimensions S N O I S N E M I D . 3 E L B A T . F E RS N O I S N E M I D A ) r o t o m c i r t c e l e ( ) m c 4 7 ( . n i 0 . 9 2 A ) e n i g n e e n i l o s a g ( ) m c 4 7 ( . n i 0 . 9 2 B) m c 6 0 1 ( . n i 0 . 2 4 C) m c 6 . 8 5 ( . n i 0 . 7 2 D) m c 7 [...]

P A GE 14 — MP1 — OPERA TION AND P ARTS MANU AL — REV . #3 (03/29/10) GENERAL INFORMA TION MP1 MASONR Y SA W The MP1 masonry saw is designed for vigorous wet-cutting masonr y applications . The heavy-duty alumin um conv ey or car t and ball bearing roller wheels ensure material stability and smooth travel. In addition a reinforced jig-welded [...]

MP1 — OPERATION AND PARTS MANUAL — REV. #3 (03/29/10) — PAGE 15 NOTES[...]

P A GE 16 — MP1 — OPERA TION AND P ARTS MANU AL — REV . #3 (03/29/10) CONTROLS AND COMPONENTS Figure 2. MP1 Saw (Electric/Gasoline)[...]

MP1 — OPERATION AND PARTS MANUAL — REV. #3 (03/29/10) — PAGE 17 1 . Ruler Backstop – When cutting, place material against backstop. Use measurement rail (ruler) to determine where material is to be cut. 2 . W ater T ray – When wet cutting is required, fill with clean fresh water . Make sure submersib le is totally immersed in w ater . 3 .[...]

P A GE 18 — MP1 — OPERA TION AND P ARTS MANU AL — REV . #3 (03/29/10) MP1 — ELECTRIC MOTOR COMPONENTS Figure 3. Electric Motor Components[...]

MP1 — OPERATION AND PARTS MANUAL — REV. #3 (03/29/10) — PAGE 19 Figure 4. Engine Controls and Components INITIAL SER VICING-GASOLINE ENGINE The engine (Figure 4) must be checked for proper lubrication and filled with fuel prior to operation. Refer to the manufacturers engine manual for instructions & details of operation and servicing. 1 [...]

P A GE 20 — MP1 — OPERA TION AND P ARTS MANU AL — REV . #3 (03/29/10) Whene ver cleaning, adjusting or lubricating any par t of the saw , MAKE CER T AIN to place the power ON/OFF switch in the OFF position and disconnect the plug from the power source. PRE-SETUP (ELECTRIC) Assembl y (Electric P owered Saws Onl y) 1. Open the shipping containe[...]

MP1 — OPERATION AND PARTS MANUAL — REV. #3 (03/29/10) — PAGE 21 BLADE INST ALLA TION 1 . Use the blade nut wrench (Figure 9) supplied with the saw to install the cutting blade. 2. Ensure the capacity of the blade guard matches the diameter of your cutting blade. 3 . Using the blade nut wrench, remove the blade shaft nut and outside blade flan[...]

P A GE 22 — MP1 — OPERA TION AND P ARTS MANU AL — REV . #3 (03/29/10) CONNECTING THE PO WER (FIGURE 10) 1. Place the power ON/OFF switch (Figure 10) in the OFF position (down). Figure 10. Power ON/OFF Switch (OFF) 2. Connect an extension cord (Figure 13) of adequate current carr ying capacity to the power plug on the electric motor . 3. MAKE [...]

MP1 — OPERATION AND PARTS MANUAL — REV. #3 (03/29/10) — PAGE 23 PRE-SETUP (ELECTRIC) 5. Plug the free end of the extension cord into an AC power receptacle. W henever possible use a GFCI receptacle (Figure 14) to reduce the risk of electrical shock. Figure 14. GFCI Receptacle 6. The MP1 masonry saw is no w ready f or wet cutting . The pre- se[...]

P A GE 24 — MP1 — OPERA TION AND P ARTS MANU AL — REV . #3 (03/29/10) Assembl y (Gasoline P owered Saws Onl y) 1. Remove the MP1 saw from its container and place it on a suitable table or platform. Make sure the table or platform can suppor t the weight of the sa w . The saw platf or m should be rigid and stationary so that it will not move, [...]

MP1 — OPERATION AND PARTS MANUAL — REV. #3 (03/29/10) — PAGE 25 Figure 17. Engine Oil Dipstick (Removal) 3 . Insert and remove the dipstick without screwing it into the filler neck. Check the oil level shown on the dipstick. 4 . If the oil level is low (Figure 18), fill to the edge of the oil filler hole with the recommended oil type (T able [...]

P A GE 26 — MP1 — OPERA TION AND P ARTS MANU AL — REV . #3 (03/29/10) OPERA TION (ELECTRIC) CA UTION ST AR T -UP ELECTRIC MO T OR Read and fully understand this manual before star ting or attempting to operate the saw . Bef ore star ting the sa w's electr ic motor make sure that the Safety , General Inf ormation , Inspection and Pre-setu[...]

MP1 — OPERATION AND PARTS MANUAL — REV. #3 (03/29/10) — PAGE 27 SHUTDO WN PR OCEDURE 1. Place the power ON/OFF switch (Figure 23) in the OFF position (down). Figure 23. Power ON/OFF Switch (OFF) 2. Wait for the cutting blade to stop rotating. 3. Disconnect the saw's AC power cord from the power source. NEVER leave the saw connected to a [...]

P A GE 28 — MP1 — OPERA TION AND P ARTS MANU AL — REV . #3 (03/29/10) 3 . Place the Choke Lever (Figure 26) in the " CLOSED " position. OPERA TION (GASOLINE) Figure 24. Engine Fuel V alve Lever Figure 25. Engine ON/OFF Switch 1 . Place the fuel valve lever (Figure 24) to the "ON" position. 2 . Place the Engine ON/OFF switc[...]

MP1 — OPERATION AND PARTS MANUAL — REV. #3 (03/29/10) — PAGE 29 5 . Grasp the star ter grip (Figure 28) and slowly pull it out. The resistance becomes the hardest at a certain position, corre- sponding to the compression point. Pull the starter grip briskly and smoothly for starting. CAUTION CAUTION CAUTION CAUTION CAUTION DO NOT pull the sta[...]

P A GE 30 — MP1 — OPERA TION AND P ARTS MANU AL — REV . #3 (03/29/10) A good preventive maintenance program of regular inspection and care will increase life and improve the performance of the saw and cutting blades. W ARNING MAINTENANCE MAINTENANCE (SA W) NOTE Whene ver cleaning, adjusting, or lubricating any par t of the saw , MAKE CER T AI[...]

MP1 — OPERATION AND PARTS MANUAL — REV. #3 (03/29/10) — PAGE 31 MAINTENANCE (SA W) CAUTION: CAUTION: CAUTION: CAUTION: CAUTION: When loosening the handle lock, hold onto the front of the motor/engine plate handle to pre vent the plate from raising r apidly , possib le causing the saw to become unstable. Let the plate raise slo wly . When remo[...]

P A GE 32 — MP1 — OPERA TION AND P ARTS MANU AL — REV . #3 (03/29/10) MP1 — MAINTENANCE (ENGINE) Reference manufacturer engine manual for specific servicing instructions. NOTE ENGINE MAINTENANCE P erform engine maintenance procedures as ref erenced by T able 6 belo w: e l u d e h c S e c n a n e t n i a M e n i g n E . 6 e l b a T ) 3 ( N O[...]

MP1 — OPERATION AND PARTS MANUAL — REV. #3 (03/29/10) — PAGE 33 MAINTENANCE P erform the engine maintenance procedures as indicated below: D AIL Y ■ Thoroughly remove dirt and oil from the engine and control area. Clean or replace the air cleaner elements as necessar y . Chec k and retighten all f asteners as necessar y . Chec k the spring [...]

P A GE 34 — MP1 — OPERA TION AND P ARTS MANU AL — REV . #3 (03/29/10) WIRING DIAGRAM - ELECTRIC MOTOR Figure 34. Electric Motor Wiring Diagram[...]

MP1 — OPERATION AND PARTS MANUAL — REV. #3 (03/29/10) — PAGE 35 NOTES[...]

P A GE 36 — MP1 — OPERA TION AND P ARTS MANU AL — REV . #3 (03/29/10) TROUBLESHOOTING - BLADE G N I T O O H S E L B U O R T E D A L B . 7 E L B A T M O T P M Y S M E L B O R P E L B I S S O P N O I T U L O S , g n i t t u c s p o t s r o s w o l s e d a l B e d a l b n o s n i a m e r l l i t s g n i e b l a i r e t a m e h t r o f d r a h o [...]

MP1 — OPERATION AND PARTS MANUAL — REV. #3 (03/29/10) — PAGE 37 TROUBLESHOOTING - ELECTRIC MOTOR ) R O T O M C I R T C E L E ( G N I T O O H S E L B U O R T . 8 E L B A T N O T P M Y SM E L B O R P E L B I S S O PN O I T U L O S n e h w n u r t o n s e o d w a S . n o h c t i w s s i r e w o p ? n i d e g g u l p d r o c r e w o P d e t c e n[...]

P A GE 38 — MP1 — OPERA TION AND P ARTS MANU AL — REV . #3 (03/29/10) TROUBLESHOOTING - GASOLINE ENGINE G N I T O O H S E L B U O R T E N I G N E . 9 E L B A T M O T P M Y S M E L B O R P E L B I S S O P N O I T U L O S t r a t s o t t l u c i f f i D g u l p k r a p s t u b e l b a l i a v a s i l e u F e l b a l i a v a r e w o P ( . e t i [...]

MP1 — OPERATION AND PARTS MANUAL — REV. #3 (03/29/10) — PAGE 39 TROUBLESHOOTING - GASOLINE ENGINE ) d e u n i t n o C ( G N I T O O H S E L B U O R T E N I G N E . 7 E L B A T M O T P M Y S M E L B O R P E L B I S S O P N O I T U L O S y r o t c a f s i t a s t o n n o i t a r e p O . s e t a u t c u l f d e e p s l a n o i t a t o R ? r e p [...]

P A GE 40 — MP1 — OPERA TION AND P ARTS MANU AL — REV . #3 (03/29/10) EXPLANA TION OF CODE IN REMARKS COLUMN The f ollowing section e xplains the different symbols and remarks used in the P ar ts section of this manual. Use the help numbers f ound on the back page of the manual if there are any questions . SAMPLE P AR TS LIST NO . P ART NO . [...]

MP1 — OPERATION AND PARTS MANUAL — REV. #3 (03/29/10) — PAGE 41 SUGGESTED SP ARE P ARTS MP1 MASONR Y SA W 1 T O 3 UNITS Electric Motor Models Qt y . P/ N Description 2 ............ 15503 .................... KNOB, COMFORT GRIP 2 ............ 10136 .................... W ASHER, FLA T 3/8 2 ............ 0166 A .................. W ASHER, LOCK 3[...]

P A GE 42 — MP1 — OPERA TION AND P ARTS MANU AL — REV . #3 (03/29/10) NAME PLA TE AND DECALS NAMEPLA TE AND DECALS[...]

MP1 — OPERATION AND PARTS MANUAL — REV. #3 (03/29/10) — PAGE 43 NAMEPLA TE AND DECALS NO . P AR T NO . P AR T NAME QTY . REMARKS 1 25249-001 DECAL, KEEP HANDS CLEAR 1 2 25678 DECAL, CCW R O T A TION 1 3 25139-001 DECAL, EXTENSION CORD SIZE ................ 1 .......... ELECTRIC MODELS ONL Y 4 22972-004 DECAL, MQ DIAMONDBACK BLACK 1 5 13118 DE[...]

P A GE 44 — MP1 — OPERA TION AND P ARTS MANU AL — REV . #3 (03/29/10) TRA Y ASSY . TRA Y ASSY .[...]

MP1 — OPERATION AND PARTS MANUAL — REV. #3 (03/29/10) — PAGE 45 TRA Y ASSY . TRA Y ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 29695-351 T R A Y , W A T E R 1 2 0105 SCREW . HHC 5/16 - 18 X 1-1/2 1 3 29685-001 ARM, BLADE HEIGHT ADJST . 1 4 08233-005 N U T , LOCK 5/16 - 18 GRIPCO 1 5 23853-001 SNAP HOOK, SHO WER CURT AIN 2 6 23848-001 [...]

P A GE 46 — MP1 — OPERA TION AND P ARTS MANU AL — REV . #3 (03/29/10) CAR T ASSY . CAR T ASSY .[...]

MP1 — OPERATION AND PARTS MANUAL — REV. #3 (03/29/10) — PAGE 47 CAR T ASSY . CAR T ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 * 23804-002 M A T , R UBBER V -RIB 11.91 X 10.10 1 2 * 23804-001 M A T , R UBBER V -RIB 5.79 X 10.10 1 3 * 24569-001 INSERT 1 4 * 24289-001 C A RT , CONVEY OR 1 5 * 0730 SCREW , HHC 1/4 - 20 X 1 4 6 * 08233-00[...]

P A GE 48 — MP1 — OPERA TION AND P ARTS MANU AL — REV . #3 (03/29/10) MOTOR PLA TE & SHAFT ASSY . MO T OR PLA TE & SHAFT ASSY .[...]

MP1 — OPERATION AND PARTS MANUAL — REV. #3 (03/29/10) — PAGE 49 MOTOR PLA TE & SHAFT ASSY . MO T OR PLA TE & SHAFT ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 3 26138-001 GRIP , HAND 1 4 29707-351 P L A TE, ELECTRIC MO T OR 1 4 29708-351 P L A TE, GASOLINE ENGINE 1 5 23846-001 SPRING, 6 X 1.5 X 1.77 WIRE 1 6 12391-004 W ASHER, F[...]

P A GE 50 — MP1 — OPERA TION AND P ARTS MANU AL — REV . #3 (03/29/10) ENGINE HONDA 5.5 H.P . ENGINE HOND A 5.5 H.P . 25 16 15 16 17 15 30 27 26 7 15 14 32 29 34 21 6 6 7 17 16 1 2 3 4 4 2 29 40 40 20 18 36 8 14 2 14 9 16 16 5 15 16 15 15 19 15 17 35 33 37 28 11 10 13 31 12 21 38 23 24 39 39[...]

MP1 — OPERATION AND PARTS MANUAL — REV. #3 (03/29/10) — PAGE 51 ENGINE HONDA 5.5 H.P . ENGINE HOND A 5.5 H.P . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 22052-404 ENGINE, HOND A 5.5 H.P . 1 2 2623 SCREW , HHC 5/16 - 18 X 1-1/4 8 3 0161 C W ASHER, LOCK 5/16 4 4 0300 B W ASHER, FLA T 5/16 4 5 29724-001 B R A CKET , MOUNTING 1 6 27058-001 SCR[...]

P A GE 52 — MP1 — OPERA TION AND P ARTS MANU AL — REV . #3 (03/29/10) ELECTRIC MOTOR ELECTRIC MO T OR 16 5 19 21 9 10 7 6 4 8 3 2 12 27 25 26 14 11 17 1 12 14 13 14 15 28 29 30[...]

MP1 — OPERATION AND PARTS MANUAL — REV. #3 (03/29/10) — PAGE 53 ELECTRIC MOTOR ELECTRIC MO T OR NO . P AR T NO . P AR T NAME QTY . REMARKS 1 23871-403 ELECTRIC MO T OR, 1-1/2 HP 1 1 25140-402 ELECTRIC MO T OR, 2 HP 1 2 0627 K E Y , 3/16 X 1-1/4 2 3 23863-001 PULLEY (MO T OR) 1 4 08696-006 SCREW , SHS 1/4 - 20 X 3/8 2 5 29053-501 B E L T G UAR[...]

P A GE 54 — MP1 — OPERA TION AND P ARTS MANU AL — REV . #3 (03/29/10) W A TER PUMP ASSY . (GASOLINE ONL Y) W A TER PUMP ASSY . (GASOLINE ONL Y) 5 4 1 3 13 17 8 10 15 16 14 12 8 7 11 7 2 20 21 14 13 19 18 13 6 9[...]

MP1 — OPERATION AND PARTS MANUAL — REV. #3 (03/29/10) — PAGE 55 W A TER PUMP ASSY . (GASOLINE ONL Y) W A TER PUMP ASSY . (GASOLINE ONL Y) NO . P AR T NO . P AR T NAME QTY . REMARKS 1 28917-001 PULLEY , W A TER PUMP 3" 1 2 10138 SCREW , SHS 1/4 - 20 X 1/2 1 3 * 28910-001 PUMP SHAFT 1 4 25799-001 HAND GRIP 1 5 10120-010 SCREW , RHM 1/4 - 2[...]

P A GE 56 — MP1 — OPERA TION AND P ARTS MANU AL — REV . #3 (03/29/10) SUPPOR T ST AND ASSY . SUPPOR T ST AND ASSY . (Option)[...]

MP1 — OPERATION AND PARTS MANUAL — REV. #3 (03/29/10) — PAGE 57 SUPPOR T ST AND ASSY . SUPPOR T ST AND ASSY . (Option) NO . P AR T NO . P AR T NAME QTY . REMARKS 1 23748-351 S T AND ASSEMBL Y OUTER 1 2 23747-351 S T AND ASSEMBL Y INNER 1 3 25396-001 P L A TFORM ST AND 2X4 TREX W OOD POL YMER 1 4 26045-001 BU S HI N G 2 5 07030-006 W ASHER, FL[...]

P A GE 58 — MP1 — OPERA TION AND P ARTS MANU AL — REV . #3 (03/29/10) HONDA GX160K1QXC9 — AIR CLEANER ASSY . AIR CLEANER (CYCLONE) ASSY .[...]

MP1 — OPERATION AND PARTS MANUAL — REV. #3 (03/29/10) — PAGE 59 AIR CLEANER (CYCLONE) ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 16271ZE1000 GASKET , ELBOW 1 2 17210ZE1505 ELEMENT , AIR CLEANER (DU AL) ............ 1 ......... INCLUDES ITEMS W/ * 3 * 17218ZE1505 F I L TER, OUTER 1 4 # 17219733010 GASKET , AIR CLEANER CO VER 1 5 17230[...]

P A GE 60 — MP1 — OPERA TION AND P ARTS MANU AL — REV . #3 (03/29/10) HONDA GX160K1QXC9 — CAMSHAFT ASSY . CAMSHAFT ASSY .[...]

MP1 — OPERATION AND PARTS MANUAL — REV. #3 (03/29/10) — PAGE 61 HONDA GX160K1QXC9 — CAMSHAFT ASSY . CAMSHAFT ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 14100ZE1812 CAMSHAFT ASSEMBL Y ............................... 1 ....... INCLUDES ITEMS W/ * 2 14410ZE1010 ROD , PUSH 2 3 14431ZE1000 ARM, V AL VE R OCKER 2 4 14441ZE1010 LIFTER, V [...]

P A GE 62 — MP1 — OPERA TION AND P ARTS MANU AL — REV . #3 (03/29/10) HONDA GX160K1QXC9 — CARBURETOR ASSY . CARBURET OR ASSY .[...]

MP1 — OPERATION AND PARTS MANUAL — REV. #3 (03/29/10) — PAGE 63 HONDA GX160K1QXC9 — CARBURETOR ASSY . CARBURET OR ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 * #% + 16010ZE1812 GASKET SET 1 2 * 16011ZE0005 V A L VE S E T , F L OA T 1 3 * 16013ZE0005 FLOA T S E T 1 4 * 16015ZE0831 CHAMBER SET , FLO A T 1 5 * 16016ZH8W01 SCREW SET 1 6[...]

P A GE 64 — MP1 — OPERA TION AND P ARTS MANU AL — REV . #3 (03/29/10) HONDA GX160K1QXC9 — CONTROL ASSY . CONTR OL ASSY .[...]

MP1 — OPERATION AND PARTS MANUAL — REV. #3 (03/29/10) — PAGE 65 HONDA GX160K1QXC9 — CONTROL ASSY . CONTR OL ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 3 16500ZH8853 CONTROL ASSEMBL Y , CYCLONE ............. 1 .......... INCLUDES ITEMS W/ * 4 16551ZE0010 ARM, GO VERNOR 1 5 16555ZE1000 ROD , GO VERNOR 1 6 16561ZE1020 SPRING, GO VERNOR [...]

P A GE 66 — MP1 — OPERA TION AND P ARTS MANU AL — REV . #3 (03/29/10) HONDA GX160K1QXC9 — CRANKCASE COVER ASSY . CRANKCASE CO VER ASSY .[...]

MP1 — OPERATION AND PARTS MANUAL — REV. #3 (03/29/10) — PAGE 67 CRANKCASE CO VER ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 11300ZE1641 CO VER ASSY ., CRANKCASE U- TYPE .................... 1 ............. INCLUDES ITEMS W/ * 3 11381ZH8801 GASKET , CASE CO VER (NON-ASBEST OS) 1 4 15600ZE1003 CAP ASSEMBL Y , OIL FILLER ...............[...]

P A GE 68 — MP1 — OPERA TION AND P ARTS MANU AL — REV . #3 (03/29/10) HONDA GX160K1QXC9 — CRANKSHAFT ASSY . CRANKSHAFT ASSY .[...]

MP1 — OPERATION AND PARTS MANUAL — REV. #3 (03/29/10) — PAGE 69 HONDA GX160K1QXC9 — CRANKSHAFT ASSY . CRANKSHAFT ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 3 13310ZE1601 CRANKSHAFT (Q- TYPE) 1 9 90745ZE1600 KEY 4.78X4.78X38 1[...]

P A GE 70 — MP1 — OPERA TION AND P ARTS MANU AL — REV . #3 (03/29/10) HONDA GX160K1QXC9 — CYLINDER BARREL ASSY . CYLINDER BARREL ASSY .[...]

MP1 — OPERATION AND PARTS MANUAL — REV. #3 (03/29/10) — PAGE 71 HONDA GX160K1QXC9 — CYLINDER BARREL ASSY . CYLINDER BARREL ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 2 12000ZH8811 CYLINDER ASSEMBL Y , OIL ALER T ......... 1 .......... INCLUDES ITEMS W/ * 3 15510ZE1033 SWITCH ASSEMBL Y , OIL LEVEL 1 4 16510ZE1000 GO VERNOR ASSEMBL Y .[...]

P A GE 72 — MP1 — OPERA TION AND P ARTS MANU AL — REV . #3 (03/29/10) HONDA GX160K1QXC9 — CYLINDER HEAD ASSY . CYLINDER HEAD ASSY .[...]

MP1 — OPERATION AND PARTS MANUAL — REV. #3 (03/29/10) — PAGE 73 HONDA GX160K1QXC9 — CYLINDER HEAD ASSY . CYLINDER HEAD ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 12210ZH8000 CYLINDER HEAD ........................................ 1 .......... INCLUDES ITEMS W/ * 2 * 12204ZE1306 GUIDE, V AL VE OS (OPTIONAL) 1 3 * 12205ZE1315 GUIDE, E[...]

P A GE 74 — MP1 — OPERA TION AND P ARTS MANU AL — REV . #3 (03/29/10) HONDA GX160K1QXC9 — F AN COVER ASSY . F AN CO VER ASSY .[...]

MP1 — OPERATION AND PARTS MANUAL — REV. #3 (03/29/10) — PAGE 75 HONDA GX160K1QXC9 — F AN COVER ASSY . F AN CO VER ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 2 19610ZE1000ZA C O VER, F AN *R8* BRIGHT RED 1 4 19611ZH8810 P L A TE, SIDE (OIL ALER T) 1 7 90601ZH7013 CLIP , HARNESS 1 8 19630ZH8000 SHROUD 1 1 0 32197ZH8003 SUB- HARNESS 1 1[...]

P A GE 76 — MP1 — OPERA TION AND P ARTS MANU AL — REV . #3 (03/29/10) HONDA GX160K1QXC9 — FL YWHEEL ASSY . FL YWHEEL ASSY .[...]

MP1 — OPERATION AND PARTS MANUAL — REV. #3 (03/29/10) — PAGE 77 HONDA GX160K1QXC9 — FL YWHEEL ASSY . FL YWHEEL ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 13331357000 K E Y , SPECIAL W OODR UFF 25X18 1 2 19511ZE1000 F AN, COOLING 1 4 28451ZH8003 PULLEY , ST AR TER 1 5 31100ZE1010 FL YWHEEL 1 5 31100ZE1810 FL YWHEEL, LAMP 1 8 9020187[...]

P A GE 78 — MP1 — OPERA TION AND P ARTS MANU AL — REV . #3 (03/29/10) HONDA GX160K1QXC9 — FUEL T ANK ASSY . FUEL T ANK ASSY .[...]

MP1 — OPERATION AND PARTS MANUAL — REV. #3 (03/29/10) — PAGE 79 HONDA GX160K1QXC9 — FUEL T ANK ASSY . FUEL T ANK ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 16854ZH8000 R UBBER, SUPPORTER 107MM 1 2 16955ZE1000 JOINT , FUEL T ANK 1 3 17510ZE1020ZA T ANK, FUEL *NH31* MCKINLEY WHITE 1 5 17620ZH7023 C A P , FUEL FILLER 1 6 17631ZH7003 G[...]

P A GE 80 — MP1 — OPERA TION AND P ARTS MANU AL — REV . #3 (03/29/10) HONDA GX160K1QXC9 — IGNITION COIL ASSY . IGNITION COIL ASSY .[...]

MP1 — OPERATION AND PARTS MANUAL — REV. #3 (03/29/10) — PAGE 81 HONDA GX160K1QXC9 — IGNITION COIL ASSY . IGNITION COIL ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 30500ZE1033 COIL ASSEMBL Y , IGNITION 1 2 30700ZE1013 CAP ASSEMBL Y , NOISE SUPPRESSOR 1 7 36101ZE1010 WIRE, ST OP SWITCH 370MM 1 11 90121952000 B O L T , FLANGE 6X25 2[...]

P A GE 82 — MP1 — OPERA TION AND P ARTS MANU AL — REV . #3 (03/29/10) MUFFLER ASSY . HONDA GX160K1QXC9 — MUFFLER ASSY .[...]

MP1 — OPERATION AND PARTS MANUAL — REV. #3 (03/29/10) — PAGE 83 HONDA GX160K1QXC9 — MUFFLER ASSY . MUFFLER ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 18310ZE1821 MUFFLER, SILENT 1 2 18315ZE1000 ST A Y , MUFFLER 1 3 18320ZF1H51 P RO TECT OR, MUFFLER 1 5 18331883810 C A P , MUFFLER 1 7 18355ZE1810 ARRESTER, SP ARK (SILENT) 1 8 18381Z[...]

P A GE 84 — MP1 — OPERA TION AND P ARTS MANU AL — REV . #3 (03/29/10) HONDA GX160K1QXC9 — PISTON AND RINGS ASSY . PIST ON AND RINGS ASSY .[...]

MP1 — OPERATION AND PARTS MANUAL — REV. #3 (03/29/10) — PAGE 85 HONDA GX160K1QXC9 — PISTON AND RINGS ASSY . PIST ON AND RINGS ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 13010ZF1023 RING SET , PIST ON (ST AND ARD) 1 1 13010ZH8941 RING SET , PIST ON (ST AND ARD 1 1 13011ZF1023 RING SET , PIST ON (OS 0.25) (OPTIONAL) 1 1 13011ZH8941 R[...]

P A GE 86 — MP1 — OPERA TION AND P ARTS MANU AL — REV . #3 (03/29/10) HONDA GX160K1QXC9 — RECOIL ST ARTER ASSY . RECOIL ST ARTER ASSY .[...]

MP1 — OPERATION AND PARTS MANUAL — REV. #3 (03/29/10) — PAGE 87 HONDA GX160K1QXC9 — RECOIL ST ARTER ASSY . RECOIL ST ARTER ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 28400ZH8013ZA ST A R TER ASSY ., RECOIL *R8*BRIGHT RED ............. 1 ........ INCLUDES ITEMS W/ * 2 * 28410ZH8003ZA CASE, RECOIL ST AR TER *R8* BRIGHT RED 1 3 * 2842[...]

P A GE 88 — MP1 — OPERA TION AND P ARTS MANU AL — REV . #3 (03/29/10) HONDA GX160K1QXC9 — GASKET KIT ASSY . GASKET KIT ASSY . NO AR T W ORK[...]

MP1 — OPERATION AND PARTS MANUAL — REV. #3 (03/29/10) — PAGE 89 HONDA GX160K1QXC9 — GASKET KIT ASSY . GASKET KIT ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 * 11381ZH8801 GASKET , CASE CO VER (NON- ASBEST OS 1 2 * 12251ZF1800 GASKET , CYLINDER HEAD 1 3 * 12391ZE1000 GASKET , CYLINDER HEAD CO VER 1 4 * 16212ZH8800 GASKET , INSULA T O[...]

P A GE 90 — MP1 — OPERA TION AND P ARTS MANU AL — REV . #3 (03/29/10) HONDA GX160K1QXC9 — LABELS ASSY . LABELS ASSY .[...]

MP1 — OPERATION AND PARTS MANUAL — REV. #3 (03/29/10) — PAGE 91 LABELS ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 87521ZH8020 EMBLEM, 5.5 1 3 87522ZH9000 LABEL, CA UTION 1 6 87528ZE1810 MARK, CHOKE 1 8 87532ZH8810 MARK, OIL ALERT (E) 1 1 0 87534ZE1841 LABEL, AIR CLEANER CA UTION 1 1 1 87535ZE1840 MARK, AIR CLEANER SALES POINT 1 HONDA[...]

P A GE 92 — MP1 — OPERA TION AND P ARTS MANU AL — REV . #3 (03/29/10) TERMS AND CONDITIONS OF SALE — P ART S P A YMENT TERM S T erms of payment for part s are net 30 days. FREIGHT P OLICY All parts orders will be shipped collect or prepaid with the c harges ad ded to th e invoice. All shipments are F .O .B. point of orig in. Multiquip’ s [...]

MP1 — OPERATION AND PARTS MANUAL — REV. #3 (03/29/10) — PAGE 93 NOTES[...]

OPERA TION AND P AR TS MANUAL Y our Local Dealer is: HERE’S HOW TO GET HELP PLEASE HA VE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING © COPYRIGHT 2010, MUL TIQUIP INC . Multiquip Inc and the MQ logo are registered trademarks of Multiquip Inc. and may not be used, reproduced, or altered without w ritten per mission. All other trademar ks are [...]