Multiquip DCA180SSK manual

OPERA TION AND P AR TS MANUAL P ARTS LIST NO . C0874300704A THIS MANU AL MUST A CCOMP ANY THE EQ UIPMENT A T ALL TIMES. T o find the latest revision of this publication, visit our website at: www .mqpower .com WHISPER W A TT™ SERIES MODEL DCA180SSK (STD.) 60 HZ GENERA TOR (KOMA TSU SA6D108E-2 DIESEL ENGINE) Re vision #3 (06/11/09)[...]

P A GE 2 — DCA-180SSK — P ARTS AND OPERA TION MANU AL — REV . #3 (06/11/09) PR OPOSITION 65 W ARNING[...]

DCA-180SSK — PARTS AND OPERATION MANUAL— REV. #3 (06/11/09) — PAGE 3 NO TE P A GE[...]

P A GE 4 — DCA-180SSK — P ARTS AND OPERA TION MANU AL — REV . #3 (06/11/09) T ABLE OF CONTENTS NOTE Specification and part number are subject to change without notice . MQ Power DCA-180SSK AC Generator Proposition 65 W ar ning .............................................. 2 T able Of Contents .................................................[...]

DCA-180SSK — PARTS AND OPERATION MANUAL— REV. #3 (06/11/09) — PAGE 5 www .mqpo w er .com Ordering parts has never been easier! Choose from three easy options: WE ACCEPT ALL MAJOR CREDIT CARDS! When ordering parts, please supply: ❒ ❒ ❒ ❒ ❒ Dealer Account Number ❒ ❒ ❒ ❒ ❒ Dealer Name and Address ❒ ❒ ❒ ❒ ❒ Shipping [...]

P A GE 6 — DCA-180SSK — P ARTS AND OPERA TION MANU AL — REV . #3 (06/11/09) RULES FOR SAFE OPERA TION R ULES FOR SAFE OPERA TION ■ NEVER touch the hot exhaust manif old, m uffler or cylinder . Allow these par ts to cool before servicing engine or generator . ■ The engine of this generator requires an adequate free flo w of cooling air . N[...]

DCA-180SSK — PARTS AND OPERATION MANUAL— REV. #3 (06/11/09) — PAGE 7 RULES FOR SAFE OPERA TION CAUTION CAUTION CAUTION CAUTION CAUTION : ■ Backfeed to a utility system can cause electrocution and.or property damage. Do not connect to any building's electrical system except through an approved device or after building main switch is ope[...]

P A GE 8 — DCA-180SSK — P ARTS AND OPERA TION MANU AL — REV . #3 (06/11/09) RULES FOR SAFE OPERA TION ■ NEVER Run engine without air filter . Sev ere engine damage ma y occur . ■ Always service air cleaner frequently to prevent carburetor malfunction. ■ Always disconnect the battery before performing service on the generator . ■ Alway[...]

DCA-180SSK — PARTS AND OPERATION MANUAL— REV. #3 (06/11/09) — PAGE 9 RULES FOR SAFE OPERA TION T ransporting ■ Alwa ys shutdown engine bef ore transpor ting. ■ Tighten fuel tank cap securely . ■ Drain fuel when transpor ting generator ov er long distances or bad roads. ■ Alwa ys tie-down the gener ator during transpor tation by securi[...]

P A GE 10 — DCA-180SSK — P ARTS AND OPERA TION MANU AL — REV . #3 (06/11/09) T o reduce the possibility of an accident while transpor ting the generator on public roads, always make sure the trailer (Figure 1) that suppor ts the generator and the towing v ehicle are in good operating condition and both units are mechanically sound. The follow[...]

DCA-180SSK — PARTS AND OPERATION MANUAL— REV. #3 (06/11/09) — PAGE 11 DCA-180SSK — TRAILER-SAFETY GUIDELINES Explanation of Chart: This section is intended to provide the user with trailer ser- vice and maintenance inf or mation. The ser vice and main- tenance guidelines referenced in this section apply a wide range of trailers. Remember pe[...]

P A GE 12 — DCA-180SSK — P ARTS AND OPERA TION MANU AL — REV . #3 (06/11/09) s n o i t a c i f i c e p S . 1 e l b a T L E D O M N O I T A C I L P P A L E U F L L E C E K A R B M E T S Y S R W V G E M A R F H T G N E L E M A R F H T D I W K C A J D N A T S W 0 1 - R L R T, 5 2 2 W D S 0 0 3 W L T , 0 5 2 W G S O NO NS B L 0 0 9 1" 6 9&qu[...]

DCA-180SSK — PARTS AND OPERATION MANUAL— REV. #3 (06/11/09) — PAGE 13 ) t ' n o C ( s n o i t a c i f i c e p S . 1 e l b a T L E D O M R E L P U O C S E R I T S L E E H W E L X A S B U H N O I S N E P S U S L A C I R T C E L E W 0 1 - R L R TS S A L C L L A B " 2 E L B A T S U J D A 2 C 3 1 - 5 7 1" 0 5 . 4 X " 3 12 X 2 #[...]

P A GE 14 — DCA-180SSK — P ARTS AND OPERA TION MANU AL — REV . #3 (06/11/09) DCA-180SSK — TRAILER SAFETY GUIDELINES Brakes If your trailer has a braking system, the brakes should be inspected the first 200 miles of operation. This will allow the brak e shoes and drums to seat proper ly . After the first 200 mile interval, inspect the brakes[...]

DCA-180SSK — PARTS AND OPERATION MANUAL— REV. #3 (06/11/09) — PAGE 15 DCA-180SSK — TRAILER SAFETY GUIDELINES Hydraulic/Air/Surge Brakes Hydraulic brakes (Figure 3) should not require any special attention with the exception of routine maintenance such as shoe and lining replacement. These brak es can be adjusted in the same manner as electr[...]

P A GE 16 — DCA-180SSK — P ARTS AND OPERA TION MANU AL — REV . #3 (06/11/09) Tires/Wheels/Lug Nuts Tires and wheels are a v er y impor tant and critical components of the trailer . When specifying or replacing the trailer wheels it is impor tant the wheels, tires , and axle are properly matched. CAUTION: DO NO T attempt to repair or modify a [...]

DCA-180SSK — PARTS AND OPERATION MANUAL— REV. #3 (06/11/09) — PAGE 17 s t n e m e r i u q e R e u q r o T n o i s n e p s u S . 3 e l b a T m e t I ) . s b L - . t F ( e u q r o T T L O B - U " 8 / 35 3 - X A M 0 3 - N I M T L O B - U " 6 1 / 70 6 - X A M 5 4 - N I M T L O B - U " 2 / 10 6 - X A M 5 4 - N I M SH ACKLE BOL T SPR[...]

P A GE 18 — DCA-180SSK — P ARTS AND OPERA TION MANU AL — REV . #3 (06/11/09) NO TE: LIGHTS ARE ORIENTED FR OM THE DRIVER’S SEA T DCA-180SSK — TRAILER-WIRING DIA GRAM[...]

DCA-180SSK — PARTS AND OPERATION MANUAL— REV. #3 (06/11/09) — PAGE 19 g n i t o o h s e l b u o r T e k a r B c i r t c e l E . 5 e l b a T m o t p m y S e s u a C e l b i s s o P n o i t u l o S t n e t t i m r e t n I r o s e k a r B o N s e k a r B ? s e r i w n e k o r b r o s t i u c r i c n e p o y n A. t c e r r o c d n a d n i F ? s t[...]

P A GE 20 — DCA-180SSK — P ARTS AND OPERA TION MANU AL — REV . #3 (06/11/09) g n i t o o h s e l b u o r T e k a r B c i l u a r d y H . 6 e l b a T m o t p m y S e s u a C e l b i s s o P n o i t u l o S s e k a r B o N? d e k n i k r o n e k o r b e n i l e k a r B. e c a l p e r r o r i a p e R s e k a r B r o s e k a r B k a e W e d i S e[...]

DCA-180SSK — PARTS AND OPERATION MANUAL— REV. #3 (06/11/09) — PAGE 21 Machine Safety Decals The DCA-180SSK generator is equipped with a n umber of saf ety decals. These decals are provided f or operator saf ety and maintenance inf or mation. The illustration below and on the preceding pages sho ws the decals as they appear on the machine. Sho[...]

P A GE 22 — DCA-180SSK — P ARTS AND OPERA TION MANU AL — REV . #3 (06/11/09) DCA-180SSK — OPERA TION AND SAFETY DECALS[...]

DCA-180SSK — PARTS AND OPERATION MANUAL— REV. #3 (06/11/09) — PAGE 23 DCA-180SSK — OPERA TION AND SAFETY DECALS[...]

P A GE 24 — DCA-180SSK — P ARTS AND OPERA TION MANU AL — REV . #3 (06/11/09) DCA-180SSK — OPERA TION AND SAFETY DECALS[...]

DCA-180SSK — PARTS AND OPERATION MANUAL— REV. #3 (06/11/09) — PAGE 25 DCA-180SSK — SPECIFICA TIONS s n o i t a c i f i c e p S . 7 e l b a T s n o i t a c i f i c e p S r o t a r e n e G l e d o MK S S 0 8 1 - A C D e p y T r o t a r e n e g s u o n o r h c n y s e p y t d e t c e t o r p n e p o , d e t a l i t n e v f l e s , d l e i f g [...]

P A GE 26 — DCA-180SSK — P ARTS AND OPERA TION MANU AL — REV . #3 (06/11/09) DCA-180SSK — GENERAL INFORMA TION DCA-180SSK F AMILIARIZA TION Generator The MQ P ower Model DCA-180SSK is a 144 kW generator that has been designed as a high quality por table (requires a trailer f or transpor t) po wer source f or telecom sites, lighting faciliti[...]

DCA-180SSK — PARTS AND OPERATION MANUAL— REV. #3 (06/11/09) — PAGE 27 DCA-180SSK — GENERAL INFORMA TION (OPTIONS) CA UTION : AL W A YS unplug the jack et water heater before servicing. There is a bleed screw on the valve on the engine block. After service of either the heater or the cooling system, it is possible to create an air b ubble in[...]

P A GE 28 — DCA-180SSK — P ARTS AND OPERA TION MANU AL — REV . #3 (06/11/09) DCA-180SSK — MAJOR COMPONENTS Figure 6. Major Components[...]

DCA-180SSK — PARTS AND OPERATION MANUAL— REV. #3 (06/11/09) — PAGE 29 DCA-180SSK — DIMENSIONS (T OP , SIDE, AND REAR) Figure 7. Dimensions[...]

P A GE 30 — DCA-180SSK — P ARTS AND OPERA TION MANU AL — REV . #3 (06/11/09) DCA-180SSK — CONTR OL P ANEL Figure 8. Control Panel[...]

DCA-180SSK — PARTS AND OPERATION MANUAL— REV. #3 (06/11/09) — PAGE 31 DCA-180SSK — CONTROL P ANEL The definitions below describe the controls and functions of the DCA-180SSK " Control Panel " (Figure 8). 1 . Frequency Meter – Indicates the output frequency in hertz (Hz). Normally 60 Hz ±1 Hz . 2 . AC Ammeter – Indicates the a[...]

P A GE 32 — DCA-180SSK — P ARTS AND OPERA TION MANU AL — REV . #3 (06/11/09) DCA-180SSK — ENGINE OPERA TING P ANEL Figure 10. Engine Operating Panel[...]

DCA-180SSK — PARTS AND OPERATION MANUAL— REV. #3 (06/11/09) — PAGE 33 The definitions below describe the controls and functions of the DCA-180SSK " Engine Operating Panel " (Figure 10). 1 . T achometer – Indicates engine speed in RPM’ s f or 60 Hz operation. This meter should indicate 1800 RPM’ s when the rated load is applied[...]

P A GE 34 — DCA-180SSK — P ARTS AND OPERA TION MANU AL — REV . #3 (06/11/09) DCA-180SSK — OUTPUT TERMINAL P ANEL O VER VIEW Circuit Breakers T o protect the generator from an ov er load, a 3-pole, 500 amp , main circuit breaker is provided to protect the UVW output terminals from overload. In addition two single-pole, 20 amp GFCI circuit br[...]

DCA-180SSK — PARTS AND OPERATION MANUAL— REV. #3 (06/11/09) — PAGE 35 DCA-180SSK — OUTPUT TERMINAL P ANEL O VER VIEW Legs O and Ground are considered Bonded Grounds. NO TE FIGURE 14. Output T erminal Panel[...]

P A GE 36 — DCA-180SSK — P ARTS AND OPERA TION MANU AL — REV . #3 (06/11/09) E L B A L I A V A S E G A T L O V . 8 E L B A T L E D O MK S S 0 8 1 A C D E G A T L O V E S A H P 3 ) E L B A T C E N N O C E R ( T L O V 8 0 2T L O V 0 2 2T L O V 0 4 2T L O V 6 1 4T L O V 0 4 4T L O V 0 8 4 E S A H P E L G N I S ) E L B A T S U J D A ( T L O V 0 2[...]

DCA-180SSK — PARTS AND OPERATION MANUAL— REV. #3 (06/11/09) — PAGE 37 How to read the output terminal gauges. The gauges and knobs on the control panel DO NO T effect the generator output in any f ashion. The y are there to simply help the operator observe how much power is being produced at the UVWO legs. T o read the output of the W -U legs[...]

P A GE 38 — DCA-180SSK — P ARTS AND OPERA TION MANU AL — REV . #3 (06/11/09) 3 Phase, 240 V olt The following connection, with the voltage change-over board set into the 240V set position (See Figure 19), can off er THREE PHASE po wer at 240V . After hooking up the hard wires to the lugs as shown in figure 20 belo w , 240V will be the voltage[...]

DCA-180SSK — PARTS AND OPERATION MANUAL— REV. #3 (06/11/09) — PAGE 39 480 V olt Set position The voltage change-over board 480V set position uses all 6 plates in 3 diff erent connection places. There are 2 plates at every position (Every plate is used). See figure 23 below . FIGURE 23. V oltage Change-over Board 480V set position. 3 Phase, 48[...]

P A GE 40 — DCA-180SSK — P ARTS AND OPERA TION MANU AL — REV . #3 (06/11/09) Outdoor Installation Install the generator in a location where it will not be exposed to rain or sunshine. Make sure the generator is on secure level ground so that it cannot slide or shift around. Also install the generator in a manner so the exhaust will not be dis[...]

DCA-180SSK — PARTS AND OPERATION MANUAL— REV. #3 (06/11/09) — PAGE 41 Figure 27. T ypical Generator Grounding Application DCA-180SSK — INST ALLA TION[...]

P A GE 42 — DCA-180SSK — P ARTS AND OPERA TION MANU AL — REV . #3 (06/11/09) General Inspection Prior to Operation The DCA-180SSK generator has been thoroughly inspected and accepted pr ior to shipment from the f actor y . Howe ver , be sure to check f or damaged par ts or components, or loose nuts and bolts, which could have occurred in tran[...]

DCA-180SSK — PARTS AND OPERATION MANUAL— REV. #3 (06/11/09) — PAGE 43 Lubrication Oil Fill the engine crankcase with lubricating oil through the filler hole, but do not overfill. Make sure the generator is level. With the dipstick inser ted all the wa y , but without being scre w into the filler hole, verify that the oil level is maintained b[...]

P A GE 44 — DCA-180SSK — P ARTS AND OPERA TION MANU AL — REV . #3 (06/11/09) DCA-180SSK — PRE-SETUP Day-to-day addition of coolant is done from the reserve tank. When adding coolant to the r adiator , DO NO T remo v e the radiator cap until the unit has completely cooled. See T ab l e 12 f or engine, radiator , and reser v e tank coolant ca[...]

DCA-180SSK — PARTS AND OPERATION MANUAL— REV. #3 (06/11/09) — PAGE 45 DCA-180SSK — PRE-SETUP Battery Cable Installation AL W A YS be sure the batter y cables (Figure 30) are properly connected to the batter y ter minals as shown belo w . The RED cab le is connected to the positiv e ter minal of the batter y , and the BLA CK cable is connect[...]

P A GE 46 — DCA-180SSK — P ARTS AND OPERA TION MANU AL — REV . #3 (06/11/09) DCA-180SSK — LO AD APPLICA TION Single Phase Load Always be sure to check the nameplate on the generator and equipment to insure the wattage, amperage and frequency requirements are satisfactorily supplied by the generator for operating the equipment. Generally , t[...]

DCA-180SSK — PARTS AND OPERATION MANUAL— REV. #3 (06/11/09) — PAGE 47 WARNING: WARNING: WARNING: WARNING: WARNING: Before Starting Engine 1. Check the lubricating oil lev el pr ior to star ting the engine. Mak e sure the generator is le vel. The oil le vel must be maintained between two notches on the dipstick. 2 . When there is not enough lu[...]

P A GE 48 — DCA-180SSK — P ARTS AND OPERA TION MANU AL — REV . #3 (06/11/09) 2. Once it is determined if commercial power is required, connect the load to the UVW terminals as shown in Figure 33. These ter minals can be f ound on the output ter minal panel, see page 35, Figure 14. T o gain access to the output ter minals lift the UVW cov er .[...]

DCA-180SSK — PARTS AND OPERATION MANUAL— REV. #3 (06/11/09) — PAGE 49 DCA-180SSK — GENERA T OR ST ART -UP PR OCEDURE (MANU AL) 4. Close all engine enclosure doors (Figure 35). Figure 35. Engine Enclosure Doors Figure 40. Off/Manual/Auto Switch (Manual) 9. After engine star ts, v erify that the " Engine Running " status LED (Figure[...]

P A GE 50 — DCA-180SSK — P ARTS AND OPERA TION MANU AL — REV . #3 (06/11/09) DCA-180SSK — GENERA T OR ST ART -UP PR OCEDURE (MANU AL) 11 . The generator's frequency meter (Figure 43) displays the 60 cycle output frequency in HERTZ . Figure 44. V oltage Meter (V olts) 12 . The generator's voltage meter (Figure 44) displays the 120 [...]

DCA-180SSK — PARTS AND OPERATION MANUAL— REV. #3 (06/11/09) — PAGE 51 21 . Observe he generator's ammeter (Figure 53) and verify that it reads the anticipated amount of current with respect to the load. Remember the ammeter will only display a current reading if the load is in use. 22 . The generator will run until manually stopped or an[...]

P A GE 52 — DCA-180SSK — P ARTS AND OPERA TION MANU AL — REV . #3 (06/11/09) DCA-180SSK — GENERA T OR ST ART -UP PR OCEDURE (A UT O) Before connecting this generator to any building’ s electrical system, a licensed electrician must install an isolation (transfer) switch. Serious injury or death may result without this transfer switch. CAU[...]

DCA-180SSK — PARTS AND OPERATION MANUAL— REV. #3 (06/11/09) — PAGE 53 Figure 57. MPEC Engine Running Status LED (OFF) NEVER stop the engine suddenly except in an emergency . DO NO T use the emergency stop switch a as method of shutting down the engine . This s witch is ONL Y to be used in the e v ent of an emergency . 1. T o stop the engine i[...]

P A GE 54 — DCA-180SSK — P ARTS AND OPERA TION MANU AL — REV . #3 (06/11/09) DCA-180SSK — MAINTENANCE General Inspection Prior to each use, the generating set should be cleaned and inspected for deficiencies. Check for loose, missing or damaged nuts, bolts or other fasteners. Also check for fuel or oil leaks. Air Cleaner Every 50 hours: If [...]

DCA-180SSK — PARTS AND OPERATION MANUAL— REV. #3 (06/11/09) — PAGE 55 DCA-180SSK — MAINTENANCE 5. When the water level is near the mouth of the water filler , open drain plugs and star t the engine, and run at lo w idling. K eep the engine running at low idling and flush the radiator for about 10 minutes. 6. Adjust the flow of the water flo[...]

P A GE 56 — DCA-180SSK — P ARTS AND OPERA TION MANU AL — REV . #3 (06/11/09) Generator Storage For storage of the generator for over 30 days, the following is required:  Drain the fuel tank completely , lubr icate and change oil.  Disconnect the negative terminals of the battery and cover it, or remove it from the machine and store it s[...]

DCA-180SSK — PARTS AND OPERATION MANUAL— REV. #3 (06/11/09) — PAGE 57 . 5 1 E L B A T E C N A N E T N I A M / N O I T C E P S N I s r H 0 1 Y L I A D s r H 0 5 2 s r H 0 0 5 s r H 0 0 0 1 E N I G N E s l e v e L d i u l F e n i g n E k c e h C X r e n a e l C r i A k c e h C X l e v e L d i c A y r e t t a B k c e h C X n o i t i d n o C t l [...]

P A GE 58 — DCA-180SSK — P ARTS AND OPERA TION MANU AL — REV . #3 (06/11/09) DCA-180SSK — GENERA T OR WIRING DIA GRAM[...]

DCA-180SSK — PARTS AND OPERATION MANUAL— REV. #3 (06/11/09) — PAGE 59 DCA-180SSK — ENGINE WIRING DIA GRAM[...]

P A GE 60 — DCA-180SSK — P ARTS AND OPERA TION MANU AL — REV . #3 (06/11/09) DCA-180SSK — TR OUBLESHOO TING (ENGINE) Practically all breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a breakdown, please take a remedial action following the diagnosis based on the Engine T roubleshooting (T able 1[...]

DCA-180SSK — PARTS AND OPERATION MANUAL— REV. #3 (06/11/09) — PAGE 61 DCA-180SSK — TR OUBLESHOO TING (ENGINE) ) D E U N I T N O C ( G N I T O O H S E L B U O R T E N I G N E . 6 1 E L B A T M O T P M Y S M E L B O R P E L B I S S O P N O I T U L O S s i n o i t u l o v e r e n i g n E . h t o o m s t o n ? y t r i d r o d e g g o l c r e t [...]

P A GE 62 — DCA-180SSK — P ARTS AND OPERA TION MANU AL — REV . #3 (06/11/09) DCA-180SSK — TROUBLESHOO TING (GENERA T OR/ENGINE) G N I T O O H S E L B U O R T R O T A R E N E G & E N I G N E . 7 1 E L B A T M O T P M Y SM E L B O R P E L B I S S O PN O I T U L O S d n a t r a t s o t s l i a f e n i g n E . d e t a t o r t o n s e o d r [...]

DCA-180SSK — PARTS AND OPERATION MANUAL— REV. #3 (06/11/09) — PAGE 63 G N I T O O H S E L B U O R T C E P M . 8 1 E L B A T n o t p m y Se s u a C e l b i s s o Pn o i t u l o S e r u s s e r p l i o w o L . n o s i t h g i l ? l e v e l l i o w o L. l e v e l l i o l l i F ? e r u l i a f t i n u g n i d n e s e r u s s e r p l i O . t i n u[...]

P A GE 64 — DCA-180SSK — P ARTS AND OPERA TION MANU AL — REV . #3 (06/11/09) How to read the marks and remarks used in this parts book. Items Found In the “Remarks” Column Serial Numbers- Where indicated, this indicates a serial number range (inclusiv e) where a par ticular par t is used. Model Number -Where indicated, this shows that the[...]

DCA-180SSK — PARTS AND OPERATION MANUAL— REV. #3 (06/11/09) — PAGE 65 Qty . P /N Description 1 ......... 0601808262 ..... CIRCUIT BREAKER 1 ......... 0601820625 ..... A UT OMA TIC V OL T AGE REGULA T OR 1 ......... 0601840073 ..... RHEOST A T V OL T A GE REGULA T OR 1 ......... 0601840121 ..... KNOB RHEOST A T 1 ......... 0602014594 ..... RAD[...]

P A GE 66 — DCA-180SSK — P ARTS AND OPERA TION MANU AL — REV . #3 (06/11/09) GENERA TOR ASSY . DCA-180SSK — GENERA T OR ASSY .[...]

DCA-180SSK — PARTS AND OPERATION MANUAL— REV. #3 (06/11/09) — PAGE 67 DCA-180SSK — GENERA T OR ASSY . EA1013 GENERA T OR ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 1 C0110100102 ROTOR ASSEMBL Y ........................ 1 .................. INCLUDE ITEMS W/* 2* 0071906314 BEARING ...................................... 1 ..................[...]

P A GE 68 — DCA-180SSK — P ARTS AND OPERA TION MANU AL — REV . #3 (06/11/09) DCA-180SSK — CONTR OL P ANEL ASSY . CONTROL P ANEL ASSY .[...]

DCA-180SSK — PARTS AND OPERATION MANUAL— REV. #3 (06/11/09) — PAGE 69 DCA-180SSK — CONTR OL P ANEL ASSY . CONTROL P ANEL ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 1 C0224001203 CONTROL P ANEL 1 2 0605011211 P I N 2 3 0601801040 CHANGE-O VER SW ., AMMETER .................... 1 ...... SL-2 AS 4 0601801041 CHANGE-O VER SW ., V OL TMETER .[...]

P A GE 70 — DCA-180SSK — P ARTS AND OPERA TION MANU AL — REV . #3 (06/11/09) DCA-180SSK — CONTR OL BO X ASSY . CONTROL BO X ASSY .[...]

DCA-180SSK — PARTS AND OPERATION MANUAL— REV. #3 (06/11/09) — PAGE 71 DCA-180SSK — CONTR OL BO X ASSY . CONTROL BO X ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 C0214000502 CONTROL BO X 1 2 0601806132 CURRENT TRANSFORMER ......................... 3 ........... CT5MRN 300/5A 3 0017106016 HEX. HEAD BOL T 6 0207006000 HEX. NUT 2 4 0601[...]

P A GE 72 — DCA-180SSK — P ARTS AND OPERA TION MANU AL — REV . #3 (06/11/09) DCA-180SSK — ENGINE RADIA T OR ASSY . ENGINE & RADIA T OR ASSY .[...]

DCA-180SSK — PARTS AND OPERATION MANUAL— REV. #3 (06/11/09) — PAGE 73 DCA-180SSK — ENGINE RADIA T OR ASSY . ENGINE & RADIA T OR ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 C0925200054 ENGINE ................................................................. 1 .......... K OMA TSU SA6D108E-2 1-1 6001823200 ELEMENT , AIR CLEANER ..[...]

P A GE 74 — DCA-180SSK — P ARTS AND OPERA TION MANU AL — REV . #3 (06/11/09) DCA-180SSK — ENGINE OPERA TING P ANEL ASSY . ENGINE OPERA TING P ANEL ASSY .[...]

DCA-180SSK — PARTS AND OPERATION MANUAL— REV. #3 (06/11/09) — PAGE 75 DCA-180SSK — ENGINE OPERA TING P ANEL ASSY . ENGINE OPERA TING P ANEL ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 1 C0353100003 O P E R A TING P ANEL 1 2 0207006000 HEX.. NUT 5 3 0602120562 METER P ANEL ASSY . ............... 1 ........ 257310 -9890 INCLUDES ITEM W/* 06[...]

P A GE 76 — DCA-180SSK — P ARTS AND OPERA TION MANU AL — REV . #3 (06/11/09) DCA-180SSK — OUTPUT TERMINAL ASSY . OUTPUT TERMINAL ASSY .[...]

DCA-180SSK — PARTS AND OPERATION MANUAL— REV. #3 (06/11/09) — PAGE 77 DCA-180SSK — OUTPUT TERMINAL ASSY . OUTPUT TERMINAL ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 C0231700003 SET BOARD , OUTPUT TERMINAL 1 2 0801830404 OUTPUT TERMINAL 5 3 0801830904 HEX.. HEAD BOL T 5 4 0039320000 HEX.. NUT 1 0 5 0040020000 LOCK W ASHER 1 5 6 0041[...]

P A GE 78 — DCA-180SSK — P ARTS AND OPERA TION MANU AL — REV . #3 (06/11/09) DCA-180SSK — B A TTER Y ASSY . BA TTER Y TERMINAL ASSY .[...]

DCA-180SSK — PARTS AND OPERATION MANUAL— REV. #3 (06/11/09) — PAGE 79 DCA-180SSK — B A TTER Y ASSY . BA TTER Y TERMINAL ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 0602220203 B A TTER Y SENSOR ......................... 1 ......... AI S P 2 8302265104 B A TTER Y CABLE 1 3 8302265704 B A TTER Y CABLE 1 4 0845041304 TERMINAL CAP (-) 2 [...]

P A GE 80 — DCA-180SSK — P ARTS AND OPERA TION MANU AL — REV . #3 (06/11/09) DCA-180SSK — MUFFLER ASSY . MUFFLER ASSY .[...]

DCA-180SSK — PARTS AND OPERATION MANUAL— REV. #3 (06/11/09) — PAGE 81 DCA-180SSK — MUFFLER ASSY . MUFFLER ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 C0334200204 SHEET 1 2 0207308000 HEX. NUT 4 3 C0331400104 C O VER, EXHA UST PIPE 1 4 0010112050 HEX. HEAD BOL T 4 5 0030012000 HEX. NUT 8 6 0041212000 PLAIN W ASHER 1 6 7 C0334000003 E[...]

P A GE 82 — DCA-180SSK — P ARTS AND OPERA TION MANU AL — REV . #3 (06/11/09) DCA-180SSK — FUEL T ANK ASSY .[...]

DCA-180SSK — PARTS AND OPERATION MANUAL— REV. #3 (06/11/09) — PAGE 83 DCA-180SSK — FUEL T ANK ASSY . MUFFLER ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 C0364000603 FUEL T ANK 1 1- 1 0605505030 CA P , FUEL T ANK, LOCKING 1 1-1A 0601850590 K E Y 1 1- 2 0810105400 FUEL FIL TER 1 1- 3 0264100385 HOSE, FUEL GA UGE 1 1- 4 0605515079 HOSE[...]

P A GE 84 — DCA-180SSK — P ARTS AND OPERA TION MANU AL — REV . #3 (06/11/09) DCA-180SSK — ENCLOSURE ASSY . ENCLOSURE ASSY .[...]

DCA-180SSK — PARTS AND OPERATION MANUAL— REV. #3 (06/11/09) — PAGE 85 DCA-180SSK — ENCLOSURE ASSY . ENCLOSURE ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 C0454001103 SIDE DOOR 1 2 C0454003003 SIDE DOOR 1 3 C0454301004 DUCT 1 4 C0454301804 DUCT 1 5 C0454301404 DUCT 1 6 0845045004 W ASHER 1 2 7 0845047004 HINGE 2 8 C0444200413 DOOR, R[...]

P A GE 86 — DCA-180SSK — P ARTS AND OPERA TION MANU AL — REV . #3 (06/11/09) DCA-180SSK — ENCLOSURE ASSY . ENCLOSURE ASSY .[...]

DCA-180SSK — PARTS AND OPERATION MANUAL— REV. #3 (06/11/09) — PAGE 87 DCA-180SSK — ENCLOSURE ASSY . ENCLOSURE ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 2 9 0845039703 FILLER BRAKET 1 3 0 C0414400104 CO VER 1 3 1 0845046904 HINGE 4 3 2 0017108025 HEX. HEAD BOL T 2 3 3 0019208020 HEX. HEAD BOL T 20 3 4 0021008025 MACHINE SCREW 1 0 3 5[...]

P A GE 88 — DCA-180SSK — P ARTS AND OPERA TION MANU AL — REV . #3 (06/11/09) DCA-180SSK — ENCLOSURE LINING ASSY . ENCLOSURE LINING ASSY .[...]

DCA-180SSK — PARTS AND OPERATION MANUAL— REV. #3 (06/11/09) — PAGE 89 DCA-180SSK — ENCLOSURE LINING ASSY . ENCLOSURE LINING ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 C0494404104 LINING ............................. 1 ........................... FOR ITEM C0454001103 2 C0494404304 LINING ............................. 1 .............[...]

P A GE 90 — DCA-180SSK — P ARTS AND OPERA TION MANU AL — REV . #3 (06/11/09) R UBBER SEALS ASSY . DCA-180SSK — ENCLOSURE ASSY . (RUBBER SEALS)[...]

DCA-180SSK — PARTS AND OPERATION MANUAL— REV. #3 (06/11/09) — PAGE 91 DCA-180SSK — ENCLOSURE ASSY . (RUBBER SEALS) R UBBER SEALS ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 0228901080 R UBBER SEAL 6 2 0228900840 R UBBER SEAL 4 3 0228900520 R UBBER SEAL 2 4 0228901070 R UBBER SEAL 4 5 0229201200 R UBBER SEAL 4 6 0228800600 R UBBER SE[...]

P A GE 92 — DCA-180SSK — P ARTS AND OPERA TION MANU AL — REV . #3 (06/11/09) DCA-180SSK — NAME PLA TE AND DECALS NAME PLA TE AND DECALS[...]

DCA-180SSK — PARTS AND OPERATION MANUAL— REV. #3 (06/11/09) — PAGE 93 DCA-180SSK — NAME PLA TE AND DECALS NAMEPLA TE ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 1- 1 C1552000403 DECAL; HANDLING PROCEDURES .......... 1 ......... C15200040 1- 2 B1552000103 DECAL; CA UTION ...................................... 2 ......... B15200010 CONTROL [...]

P A GE 94 — DCA-180SSK — P ARTS AND OPERA TION MANU AL — REV . #3 (06/11/09) DCA-180SSK — NAME PLA TE AND DECALS NAME PLA TE AND DECALS[...]

DCA-180SSK — PARTS AND OPERATION MANUAL— REV. #3 (06/11/09) — PAGE 95 NAME PLA TE AND DECALS NO P AR T NO P AR T NAME QTY . REMARKS OUTPUT TERMINAL GROUP 5-1 0840614104 DECAL; GROUND ............................................ 1 ........... S-2635 5-2 0840619904 DECAL; DANGER HIGH V OL T A GE ................. 1 ........... S-2731 5-3 903920[...]

P A GE 96 — DCA-180SSK — P ARTS AND OPERA TION MANU AL — REV . #3 (06/11/09) P A YMENT TERMS T erms of payment f or par ts are net 10 da ys. FREIGHT POLICY All parts orders will be shipped collect or prepaid with the charges added to the invoice. All shipments are F .O .B. point of origin. Multiquip’ s responsibility ceases when a signed ma[...]

DCA-180SSK — PARTS AND OPERATION MANUAL— REV. #3 (06/11/09) — PAGE 97 NO TE P A GE[...]

P AR TS AND OPERA TION MANUAL Y our Local Dealer is: HERE’S HOW TO GET HELP PLEASE HA VE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING © COPYRIGHT 2009, MUL TIQUIP INC . MQ P ower and the MQ P ower logo are registered trademarks of Multiquip Inc. and may not be used, reproduced, or altered without written per mission. All other trademarks are[...]