Multiquip DCA-220SSVU manual

P AR TS AND OPERA TION MANUAL OPERA TION AND P AR TS MANUAL Re vision #1 (01/20/06) THIS MANU AL MUST A CCOMP ANY THE EQUIPMENT A T ALL TIMES. WHISPER W A TT TM SERIES MODEL DCA-220SSVU 60 Hz GENERA TOR P ARTS LIST NO . M4870300024A[...]

P A GE 2 — DCA-220SSVU— OPERA TION AND P ARTS MANU AL — REV . #1 (01/20/06)[...]

DCA-220SSVU— OPERATION AND PARTS MANUAL — REV. #1 (01/20/06) — PAGE 3 1 © COPYRIGHT 2005, MUL TIQUIP INC . MQ P ower Inc , Ultra-Silent series, and the MQ P ower logo are registered tr ademar ks of Multiquip Inc. and ma y not be used, reproduced, or altered without written per mission. All other trademar ks are the proper ty of thier respect[...]

P A GE 4 — DCA-220SSVU— OPERA TION AND P ARTS MANU AL — REV . #1 (01/20/06) T ABLE OF CONTENTS Specification and part number are subject to change without notice . NO TE MQ POWER DCA-220SSVU MQ POWER DCA-220SSVU MQ POWER DCA-220SSVU MQ POWER DCA-220SSVU MQ POWER DCA-220SSVU WHISPER WHISPER WHISPER WHISPER WHISPER W W W W W A A A A A TT TT TT [...]

DCA-220SSVU— OPERATION AND PARTS MANUAL — REV. #1 (01/20/06) — PAGE 5 1 MQPO WER A Division of Multiquip Inc. POST OFFICE BO X 6254 CARSON, CA 90749 310-537-3700 • 800-421-1244 F AX: 310-632-2656 E-MAIL: mqpower@multiquip.com INTERNET: www .mqpower .com When ordering parts, please supply the following information: ❒ ❒ ❒ ❒ ❒ Dealer[...]

P A GE 6 — DCA-220SSVU— OPERA TION AND P ARTS MANU AL — REV . #1 (01/20/06) DCA-220SSVU — SPECIFICA TIONS s n o i t a c i f i c e p S r o t a r e n e G . 1 e l b a T l e d o MU V S S 0 2 2 - A C D e p y T , d e t a l i t n e v f l e s , d l e i f g n i v l o v e R r o t a r e n e g s u o n o r h c n y s e p y t d e t c e t o r p n e p o n o[...]

DCA-220SSVU— OPERATION AND PARTS MANUAL — REV. #1 (01/20/06) — PAGE 7 1 DCA-220SSVU — DIMENSIONS (T OP , SIDE AND FRONT) Figure 1. Dimensions S N O I S N E M I D . 3 E L B A T e c n e r e f e R r e t t e L ) . m m ( . t f n o i s n e m i Dr e t t e L e c n e r e f e R) . m m ( . t f n o i s n e m i D A) . m m 0 7 0 , 1 ( . n i 2 1 . 2 4F ) [...]

P A GE 8 — DCA-220SSVU— OPERA TION AND P ARTS MANU AL — REV . #1 (01/20/06) This Owner's Manual has been developed to provide complete instructions for the safe and efficient operation of the MQ P ow er Model DCA-220SSVU Whisperwatt™ Generator . Bef ore using this g enerator , ensure that the operating individual has read and understan[...]

DCA-220SSVU— OPERATION AND PARTS MANUAL — REV. #1 (01/20/06) — PAGE 9 1 DCA-220SSVU — SAFETY MESSA GE ALERT SYMBOLS AL W A YS place the engine ON/OFF switch ( MPEC ) in the OFF/RESET position when the generator is not in use. AL W A YS wear approv ed respiratory protection. AL W A YS wear approv ed eye and hearing protection. Other impor ta[...]

P A GE 10 — DCA-220SSVU— OPERA TION AND P ARTS MANU AL — REV . #1 (01/20/06) DCA-220SSVU — R ULES FOR SAFE OPERA TION The following safety guidelines should always be used when operating the DCA-220SSVU Whisperwatt™ A C Generator . General Safety: ■ DO NO T operate or ser vice this equipment before reading this entire manual. The operat[...]

DCA-220SSVU— OPERATION AND PARTS MANUAL — REV. #1 (01/20/06) — PAGE 11 1 DCA-220SSVU — R ULES FOR SAFE OPERA TION POWER CORD (POWER ON) WET HANDS During operation of this generator , there exists the possibility of electrocution, electrical shock or burn, which can cause se vere bodily harm or e ven DEA TH! T o av oid these hazards: NEVER u[...]

P A GE 12 — DCA-220SSVU— OPERA TION AND P ARTS MANU AL — REV . #1 (01/20/06) DCA-220SSVU — R ULES FOR SAFE OPERA TION Battery Safety Use the following guidelines when handling the battery: ■ The battery contains acids that can cause injur y to the ey es and skin. T o avoid eye irritation, always wear safety glasses. ■ Use well insulated[...]

DCA-220SSVU— OPERATION AND PARTS MANUAL — REV. #1 (01/20/06) — PAGE 13 1 Emergencies ■ AL W A YS kno w the location of the nearest fire extinguisher . ■ AL W A YS kno w the location of the nearest and first aid kit . ■ AL W A YS know the location of the nearest phone or keep a phone on the job site, in case of emergencies. ■ AL W A YS[...]

P A GE 14 — DCA-220SSVU— OPERA TION AND P ARTS MANU AL — REV . #1 (01/20/06) The DCA-220SSVU generator is equipped with a n umber of safety decals (Figures 2 & 3). These decals are provided f or operator saf ety and maintenance information. The illustration below and on the preceding page sho w the decals as they appear on the machine. Sh[...]

DCA-220SSVU— OPERATION AND PARTS MANUAL — REV. #1 (01/20/06) — PAGE 15 1 DCA-220SSVU — GENERA T OR DECALS Figure 3. Generator Decals (Cont inued)[...]

P A GE 16 — DCA-220SSVU— OPERA TION AND P ARTS MANU AL — REV . #1 (01/20/06) Figure 4. T ypical Generator Grounding Application DCA-220SSVU — INST ALLA TION[...]

DCA-220SSVU— OPERATION AND PARTS MANUAL — REV. #1 (01/20/06) — PAGE 17 1 Outdoor Installation Install the generator in a area that is free of debris, bystanders, and overhead obstructions. Make sure the generator is on secure level ground so that it cannot slide or shift around. Also install the generator in a manner so that the exhaust will [...]

P A GE 18 — DCA-220SSVU— OPERA TION AND P ARTS MANU AL — REV . #1 (01/20/06) DCA-220SSVU — GENERAL INFORMA TION DCA-220SSVU Whisperwatt™ Series Familiarization Generator The MQ P ower Model DCA-220SSVU is a 176 kW generator (Figure 5) that is designed as a high quality por table (requires a trailer f or tr anspor t) pow er source f or tel[...]

DCA-220SSVU— OPERATION AND PARTS MANUAL — REV. #1 (01/20/06) — PAGE 19 1 DCA-220SSVU — MAJOR COMPONENTS Figure 5. Major Components 4 e l b a T. s t n e n o p m o C r o j a M r o t a r e n e G . O N M E T IN O I T P I R C S E D 1y l b m e s s A l e n a P l a n i m r e T t u p t u O 2y l b m e s s A s e l c a t p e c e R t u p t u O 3y l b m [...]

P A GE 20 — DCA-220SSVU— OPERA TION AND P ARTS MANU AL — REV . #1 (01/20/06) NO TE P A GE[...]

DCA-220SSVU— OPERATION AND PARTS MANUAL — REV. #1 (01/20/06) — PAGE 21 1 DCA-220SSVU — GENERA T OR CONTROL P ANEL The definitions below describe the controls and functions of the DCA-220SSVU Generator Control Panel (Figure 6). 1. Frequency Meter – Indicates the output frequency in her tz (Hz). Nor mally 60 Hz. 2. A C Ammeter – Indicates[...]

P A GE 22 — DCA-220SSVU— OPERA TION AND P ARTS MANU AL — REV . #1 (01/20/06) Figure 7. Engine Operating Panel DCA-220SSVU — ENGINE OPERA TING P ANEL[...]

DCA-220SSVU— OPERATION AND PARTS MANUAL — REV. #1 (01/20/06) — PAGE 23 1 DCA-220SSVU — ENGINE OPERA TING P ANEL The definitions below describe the controls and functions of the DCA-220SSVU Engine Operating Panel (Figure 7). 1. Panel Light – Normally used in dark areas or at night time. When activated, panel lights will illuminate . When t[...]

P A GE 24 — DCA-220SSVU— OPERA TION AND P ARTS MANU AL — REV . #1 (01/20/06) Output T erminal F amiliarization The “ Output T erminal P anel ” (Figure 8) is provided with the following: ■ ■ ■ ■ ■ Three (3) 120/240V output receptacles @ 50 amp ■ ■ ■ ■ ■ Three (3) Circuit Breakers @ 50 amps ■ ■ ■ ■ ■ T wo (2) 1[...]

DCA-220SSVU— OPERATION AND PARTS MANUAL — REV. #1 (01/20/06) — PAGE 25 1 100 V A C GFCI Receptacles There are two 120 V AC , 20 amp GFCI (Duplex Nema 5-20R) recepacles provided on the output terminal panel. These receptacles can be accessed in any voltage selector switch position. Each receptacle is protected by a 20 amp circuit break er . Th[...]

P A GE 26 — DCA-220SSVU— OPERA TION AND P ARTS MANU AL — REV . #1 (01/20/06) Figure 13. Connecting Loads Connecting Loads Loads can be connected to the generator by the Ouput T erminal Lugs or the con vienience receptacles (Figure 13). Make sure to read the operation manual before attempting to connect a load to the generator . T o protect th[...]

DCA-220SSVU— OPERATION AND PARTS MANUAL — REV. #1 (01/20/06) — PAGE 27 1 DCA-220SSVU — LO AD APPLICA TION Single Phase Load Always be sure to check the nameplate on the generator and equipment to insure the wattage, amper age, frequency , and voltage requirements are satisfactorily supplied by the generator for operating the equipment. Gene[...]

P A GE 28 — DCA-220SSVU— OPERA TION AND P ARTS MANU AL — REV . #1 (01/20/06) DCA-220SSVU — GENERA T OR OUTPUTS Generator Amperage T ables 8 and 9 describe the generator’ s current output capa- bility for both 1Ø-phase and 3Ø phase applications. e l b a l i a v A s e g a t l o V . 7 e l b a T e s a h P e e r h T ) e l b a h c t i w S ( V[...]

DCA-220SSVU— OPERATION AND PARTS MANUAL — REV. #1 (01/20/06) — PAGE 29 1 Maximum Amps T able 10 shows the maxim um amps the generator can pro- vide. DO NO T e xceed the maximum amps as listed. How to Read the Output T erminal Gauge . The AC ammeter and AC voltmeter change-over switches on the control panel DO NO T eff ect the generator output[...]

P A GE 30 — DCA-220SSVU— OPERA TION AND P ARTS MANU AL — REV . #1 (01/20/06) Figure 21. V oltage Chang e-Over Board 240V Configuration UVW O T erminal Output V oltages V ar ious output v oltages can be obtained using the UVWO output ter minal lugs. The v oltages at the ter minals are de- pendent on the placement of the jumpers plates (6) on t[...]

DCA-220SSVU— OPERATION AND PARTS MANUAL — REV. #1 (01/20/06) — PAGE 31 1 DCA-220SSVU — OUTPUT TERMINAL P ANEL CONNECTIONS 2. Connect the load wires to the UVWO terminals as shown in Figure 27. 3Ø-480V UVWO T erminal Output V oltages 1 . Jumper the voltage change-over board for 480V operation as shown in Figure 26. This configuration uses 6[...]

P A GE 32 — DCA-220SSVU— OPERA TION AND P ARTS MANU AL — REV . #1 (01/20/06) DCA-220SSVU — PRE-SETUP Figure 30. Engine Oil Dipstick When checking the engine oil, be sure to check if the oil is clean. If the oil is not clean, drain the oil by removing the oil drain plug, and refill with the specified amount of oil as outlined in the V olv o [...]

DCA-220SSVU— OPERATION AND PARTS MANUAL — REV. #1 (01/20/06) — PAGE 33 1 DCA-220SSVU — PRE-SETUP Refueling Procedure: 1. Level T anks – Mak e sure fuel cells are lev el with the ground. F ailure to do so will cause fuel to spill from the tank before reaching full capacity (Figure 32). Figure 32. Only Fill on Level Ground ONL Y! use #2 die[...]

P A GE 34 — DCA-220SSVU— OPERA TION AND P ARTS MANU AL — REV . #1 (01/20/06) Coolant (ISUZU Antifreeze/Summer Coolant/W ater) V OL V O recommends V OL V O antifreeze/summer coolant f or use in their engines, which can be purchased in concentrate (and mixed with 50% demineralized water) or pre-diluted. See the V OL V O Engine Owner's Manu[...]

DCA-220SSVU— OPERATION AND PARTS MANUAL — REV. #1 (01/20/06) — PAGE 35 1 DCA-220SSVU — PRE-SETUP When connecting battery do the following: 1. NEVER connect the battery cables to the battery terminals when the MPEC Control Switch is in either the MANU AL position. AL W A YS make sure that the MPEC Control Switch is in the OFF/RESET position [...]

P A GE 36 — DCA-220SSVU— OPERA TION AND P ARTS MANU AL — REV . #1 (01/20/06) 5. V erify that the Engine Running status LED on the MPEC unit (Figure 44) is ON (lit) after the engine has been star ted. Figure 44. Engine Running LED (ON) Starting (Manual) 1. In cold weather conditions, press and hold the pre-heat button (Figure 40) for at least [...]

DCA-220SSVU— OPERATION AND PARTS MANUAL — REV. #1 (01/20/06) — PAGE 37 1 DCA-220SSVU — GENERA T OR ST ART -UP PROCEDURE (MANU AL) Figure 47. V oltage Adjust Control Knob Figure 48. Ammeter (No Load) 8 . The ammeter (Figure 48) will indicate zero amps with no load applied. When a load is applied, the ammeter will indicate the amount of curre[...]

P A GE 38 — DCA-220SSVU— OPERA TION AND P ARTS MANU AL — REV . #1 (01/20/06) 1 . P erf or m steps 1 through 5 in the Bef ore Star ting section as outlined in the Manual Starting Procedure . 2. Place the engine speed switch (Figure 54) in the HIGH position 4. Continue operating the generator as s outlined in the Manual Start-up procedure (star[...]

DCA-220SSVU— OPERATION AND PARTS MANUAL — REV. #1 (01/20/06) — PAGE 39 1 Normal Shutdown Procedure T o shutdown the generator use the f ollowing procedure: 1. Place both the MAIN , GFCI and LO AD circuit breakers as shown in Figure 38 to the OFF position. 2. Place the engine speed s witch (Figure 56) in the “ LO W ” (down) position. Figur[...]

P A GE 40 — DCA-220SSVU— OPERA TION AND P ARTS MANU AL — REV . #1 (01/20/06) DCA-220SSVU — MAINTENANCE Service Daily If the engine is operating in very dusty or dry grass conditions, a clogged air cleaner will result. This can lead to a loss of pow er , e xcessiv e carbon buildup in the comb ustion chamber and high fuel consumption. Change [...]

DCA-220SSVU— OPERATION AND PARTS MANUAL — REV. #1 (01/20/06) — PAGE 41 1 DCA-220SSVU — MAINTENANCE Generator Storage For longe term storage of the generator the following is recommended: Fill the fuel tank completely . T reat with a fuel stabilizer if necessar y . Completely drain the oil from the crankcase and refill if necessary with fres[...]

P A GE 42 — DCA-220SSVU— OPERA TION AND P ARTS MANU AL — REV . #1 (01/20/06) DCA-220SSVU — MAINTENANCE T o ensure adequate star ting capability , alwa ys hav e power applied to the generator's internal battery char g er . NOTE Figure 56. DCA-45SIU2 Battery Charger & Jacket W ater Heater Po wer Connections Jac ket W ater Heater and [...]

DCA-220SSVU— OPERATION AND PARTS MANUAL — REV. #1 (01/20/06) — PAGE 43 1 DCA-220SSVU — TRAILER MAINTENANCE 7. Coupler - T ype of hitch used on the trailer for to wing. 8. Tire Size - Indicates the diameter of the tire in inches (10,12,14, etc.), and the width in millimeters (175,185,205, etc.). The tire diameter must match the diameter of t[...]

P A GE 44 — DCA-220SSVU— OPERA TION AND P ARTS MANU AL — REV . #1 (01/20/06) DCA-220SSVU — TRAILER MAINTENANCE Hydraulic Surge Brakes Hydraulic surge brakes (Figure 59) should not require any special attention with the exception of routine maintenance such as shoe and lining replacement. Brake lines should be periodically checked for cracks[...]

DCA-220SSVU— OPERATION AND PARTS MANUAL — REV. #1 (01/20/06) — PAGE 45 1 Tires/Wheels/Lug Nuts Tires and wheels are a v er y impor tant and critical components of the trailer . When specifying or replacing the trailer wheels it is impor tant the wheels, tires , and axle are properly matched. Tire W ear/Inflation Tire inflation pressure is the[...]

P A GE 46 — DCA-220SSVU— OPERA TION AND P ARTS MANU AL — REV . #1 (01/20/06) NEVER use an pneumatic air gun to tighten wheel lug nuts. Figure 61. Wheel Lug Nuts Tightening Sequence DCA-220SSVU — TRAILER MAINTENANCE NOTE Lug Nut T orque Requirements It is e xtremely impor tant to apply and maintain proper wheel mounting torque on the trailer[...]

DCA-220SSVU— OPERATION AND PARTS MANUAL — REV. #1 (01/20/06) — PAGE 47 1 DCA-220SSVU — TRAILER WIRING DIA GRAM Figure 62. T railer/T owing V ehicle Wiring Diagram[...]

P A GE 48 — DCA-220SSVU— OPERA TION AND P ARTS MANU AL — REV . #1 (01/20/06) DCA-220SSVU — GENERA T OR WIRING DIA GRAM Figure 63. Generator Wiring Diagram[...]

DCA-220SSVU— OPERATION AND PARTS MANUAL — REV. #1 (01/20/06) — PAGE 49 1 DCA-220SSVU — ENGINE WIRING DIA GRAM Figure 64. Engine Wiring Diagram[...]

P A GE 50 — DCA-220SSVU— OPERA TION AND P ARTS MANU AL — REV . #1 (01/20/06) Practically all breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a breakdown, use T ab le 19 shown below f or diagnosis of the Generator . If the problem cannot be remedied, consult our company's business office or [...]

DCA-220SSVU— OPERATION AND PARTS MANUAL — REV. #1 (01/20/06) — PAGE 51 1 DCA-220SSVU — TR OUBLESHOO TING (ENGINE CONTROLLER) Practically all breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a breakdown, use T ab le 20 (Engine Controller T roubleshooting) as a basic guideline f or troubleshootin[...]

P A GE 52 — DCA-220SSVU— OPERA TION AND P ARTS MANU AL — REV . #1 (01/20/06) DCA-220SSVU — EXPLANA TION OF CODE IN REMARKS COLUMN NO TE When ordering a part that has more than one item number listed, check the remarks column for help in deter mining the proper par t to order . QTY . Column Number s Used - Item quantity can be indicated by a[...]

DCA-220SSVU— OPERATION AND PARTS MANUAL — REV. #1 (01/20/06) — PAGE 53 1 DCA-220SSVU — SUGGESTED SP ARE P ARTS P ar t number on this Suggested Spare P ar ts list may supercede/replace the P/N shown in the text pages of this book. NOTE DCA-220SSVU WHISPER W A TTGENRA T OR W/V OL V O PENT A T AD741GE DIESEL ENGINE 1 T O 3 UNITS Qty . P/N Desc[...]

P A GE 54 — DCA-220SSVU— OPERA TION AND P ARTS MANU AL — REV . #1 (01/20/06) DCA-220SSVU — GENERA T OR ASSY . GENERA T OR ASSY .[...]

DCA-220SSVU— OPERATION AND PARTS MANUAL — REV. #1 (01/20/06) — PAGE 55 1 DCA-220SSVU — GENERA T OR ASSY . GENERA T OR ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 C1110000002 ROT O R ASSEMBL Y .................................. 1 ............. INCLUDES ITEMS W/ * 1-1 * FIELD ASSEMBL Y 1 1-2 * 0601842334 R E SI S T OR, 80W 100K OHM 1 [...]

P A GE 56 — DCA-220SSVU— OPERA TION AND P ARTS MANU AL — REV . #1 (01/20/06) GENERA T OR ASSY . DCA-220SSVU — GENERA T OR ASSY . (CONT .)[...]

DCA-220SSVU— OPERATION AND PARTS MANUAL — REV. #1 (01/20/06) — PAGE 57 1 GENERA TOR ASSY . (CONT .) NO . P AR T NO . P AR T NAME QTY . REMARKS 1 0 0012110065 HEX. HEAD BOL T 4 10 A 0042610000 SPRING W ASHER 4 10 B 0041210000 PLAIN W ASHER 4 1 1 0017112045 HEX. HEAD BOL T 6 1 2 C1154400004 C O VER, BEARING 1 1 3 C1154300004 GASKET , BEARING 1 [...]

P A GE 58 — DCA-220SSVU— OPERA TION AND P ARTS MANU AL — REV . #1 (01/20/06) DCA-220SSVU— CONTROL P ANEL ASSY . CONTROL P ANEL ASSY .[...]

DCA-220SSVU— OPERATION AND PARTS MANUAL — REV. #1 (01/20/06) — PAGE 59 1 DCA-220SSVU— CONTROL P ANEL ASSY . CONTROL P ANEL ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 M4223000013 CONTROL P ANEL 1 2 M4223000203 CONTROL P ANEL 1 3 0605011211 P I N 2 4 0016908035 HEX. HEAD BOL T 4 5 0601807642 FREQUENCY METER, 45 ~65 HZ 240V 1 6 060180[...]

P A GE 60 — DCA-220SSVU— OPERA TION AND P ARTS MANU AL — REV . #1 (01/20/06) DCA-220SSVU— CONTR OL BO X ASSY . CONTROL BO X ASSY .[...]

DCA-220SSVU— OPERATION AND PARTS MANUAL — REV. #1 (01/20/06) — PAGE 61 1 DCA-220SSVU— CONTR OL BO X ASSY . CONTROL BO X ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 M4213000012 CONTROL BO X 1 2 0601809690 CURRENT TRANSFORMER 3 3 0027106016 MACHINE SCREW 6 4 0601870420 CIRCUIT BREAKER, 600A 1 5 0601815168 REAR CONNECT OR KIT 1 6 M4213[...]

P A GE 62 — DCA-220SSVU— OPERA TION AND P ARTS MANU AL — REV . #1 (01/20/06) CONTROL BO X ASSY . (CONT .) DCA-220SSVU— CONTR OL BO X ASSY . (CONT)[...]

DCA-220SSVU— OPERATION AND PARTS MANUAL — REV. #1 (01/20/06) — PAGE 63 1 CONTROL BO X ASSY . (CONT .) NO . P AR T NO . P AR T NAME QTY . REMARKS 3 1 L Y2DUS24VDC RE L A Y , 24VDC .................................................. 1 ........... REPLACES P/N 0601827655 31 A 0601823109 R E LA Y BASE, PTF08A- E 1 31 B 0601824400 R E LA Y CLIP , P[...]

P A GE 64 — DCA-220SSVU— OPERA TION AND P ARTS MANU AL — REV . #1 (01/20/06) DCA-220SSVU— ENGINE AND RADIA T OR ASSY . ENGINE AND RADIA T OR ASSY .[...]

DCA-220SSVU— OPERATION AND PARTS MANUAL — REV. #1 (01/20/06) — PAGE 65 1 DCA-220SSVU— ENGINE AND RADIA T OR ASSY . ENGINE AND RADIA T OR ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 M4386200004 ENGINE & RAD . SET , T AD741GE ........... 1 .............. INCLUDES ITEMS W/ * 1-1 * V3827589 ELEMENT , AIR FIL TER ....................[...]

P A GE 66 — DCA-220SSVU— OPERA TION AND P ARTS MANU AL — REV . #1 (01/20/06) DCA-220SSVU— ENGINE AND RADIA T OR ASSY . ENGINE AND RADIA T OR ASSY .[...]

DCA-220SSVU— OPERATION AND PARTS MANUAL — REV. #1 (01/20/06) — PAGE 67 1 DCA-220SSVU— ENGINE AND RADIA T OR ASSY . ENGINE AND RADIA T OR ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 3 1 0605515109 HOSE BAND 1 3 2 0269401700 BLOWBY HOSE 1 3 3 0605515199 HOSE BAND 2 3 4 M4483600003 HOSE GUIDE 1 3 5 0016908020 HEX. HEAD BOL T 2 3 6 M43032[...]

P A GE 68 — DCA-220SSVU— OPERA TION AND P ARTS MANU AL — REV . #1 (01/20/06) DCA-220SSVU— OUTPUT TERMINAL ASSY . OUTPUT TERMINAL ASSY . THE SERIAL NUMBER MA Y BE REQUIRED . ADD THE FOLLOWING DIGITS AFTER THE P ART NUMBER WHEN ORDERING ANY P AINTED P ANEL TO INDICA TE COLOR OF UNIT: 1-ORANGE 5-BLACK 2-WHITE 6-CA TERPILLAR YELLOW 3-SPECTRUM G[...]

DCA-220SSVU— OPERATION AND PARTS MANUAL — REV. #1 (01/20/06) — PAGE 69 1 DCA-220SSVU— OUTPUT TERMINAL ASSY . OUTPUT TERMINAL ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 M4230700003 TERMINAL BOARD 1 2 M9220100304 OUTPUT TERMINAL BOL T 8 3 M9220100404 TIE BOL T 8 4 0039316000 HEX. NUT 1 6 5 0040016000 SPRING W ASHER 2 4 6 0041416000 P[...]

P A GE 70 — DCA-220SSVU— OPERA TION AND P ARTS MANU AL — REV . #1 (01/20/06) DCA-220SSVU— B A TTER Y ASSY . BA TTER Y ASSY .[...]

DCA-220SSVU— OPERATION AND PARTS MANUAL — REV. #1 (01/20/06) — PAGE 71 1 DCA-220SSVU— B A TTER Y ASSY . BA TTER Y ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 0602220196 B A TTER Y 2 2 M9310500404 BA TTER Y SHEET 2 3 M9103000504 BA TTER Y BAND 2 4 0602220921 B A TTER Y BOL T SET 4 5 0040006000 SPRING W ASHER 4 6 M4346900114 BA TTER Y[...]

P A GE 72 — DCA-220SSVU— OPERA TION AND P ARTS MANU AL — REV . #1 (01/20/06) DCA-220SSVU— MUFFLER ASSY . MUFFLER ASSY .[...]

DCA-220SSVU— OPERATION AND PARTS MANUAL — REV. #1 (01/20/06) — PAGE 73 1 DCA-220SSVU— MUFFLER ASSY . MUFFLER ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 M4330100002 MUFFLER 1 2 0016910025 HEX. HEAD BOL T 4 3 M4333000003 EXHA UST PIPE 1 4 V424628 G A S K E T 1 REPLACES P/N 0602320196 5 M4333200004 G A S K E T 1 6 0017112055 HEX. HEAD[...]

P A GE 74 — DCA-220SSVU— OPERA TION AND P ARTS MANU AL — REV . #1 (01/20/06) DCA-220SSVU— FUEL T ANK ASSY . FUEL T ANK ASSY .[...]

DCA-220SSVU— OPERATION AND PARTS MANUAL — REV. #1 (01/20/06) — PAGE 75 1 DCA-220SSVU— FUEL T ANK ASSY . FUEL T ANK ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 M4363000002 FUEL T ANK 1 1- 1 0605505070 CA P , FUEL T ANK 1 2 M4363200004 T ANK BAND 2 3 M9310500104 SUPPORTER SHEET 4 4 0016908020 HEX. HEAD BOL T 2 5 0207308000 HEX. NUT 2 [...]

P A GE 76 — DCA-220SSVU— OPERA TION AND P ARTS MANU AL — REV . #1 (01/20/06) DCA-220SSVU— ENCLOSURE ASSY . ENCLOSURE ASSY . THE SERIAL NUMBER MA Y BE REQUIRED . ADD THE FOLLOWING DIGITS AFTER THE P ART NUMBER WHEN ORDERING ANY P AINTED P ANEL TO INDICA TE COLOR OF UNIT: 1-ORANGE 5-BLACK 2-WHITE 6-CA TERPILLAR YELLOW 3-SPECTRUM GREY 7-CA T O[...]

DCA-220SSVU— OPERATION AND PARTS MANUAL — REV. #1 (01/20/06) — PAGE 77 1 DCA-220SSVU— ENCLOSURE ASSY . ENCLOSURE ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 M4413000002 BASE 1 1A M4493000004 ACOUSTIC SHEET 2 2 M1413400004 CO VER 1 3 0016908020 HEX. HEAD BOL T 2 4 M4423000102 FRONT FRAME 1 4A M4493100103 ACOUSTIC SHEET 1 5 M442300000[...]

P A GE 78 — DCA-220SSVU— OPERA TION AND P ARTS MANU AL — REV . #1 (01/20/06) DCA-220SSVU— ENCLOSURE ASSY . (CONT .) ENCLOSURE ASSY . (CONT .) THE SERIAL NUMBER MA Y BE REQUIRED . ADD THE FOLLOWING DIGITS AFTER THE P ART NUMBER WHEN ORDERING ANY P AINTED P ANEL TO INDICA TE COLOR OF UNIT: 1-ORANGE 5-BLACK 2-WHITE 6-CA TERPILLAR YELLOW 3-SPEC[...]

DCA-220SSVU— OPERATION AND PARTS MANUAL — REV. #1 (01/20/06) — PAGE 79 1 DCA-220SSVU— ENCLOSURE ASSY . (CONT .) ENCLOSURE ASSY . (CONT .) NO . P AR T NO . P AR T NAME QTY . REMARKS 2 5 0021806016 MACHINE SCREW 4 25 A 0030006000 HEX. NUT 4 2 6 M9110100204 HINGE 2 26 A M9116100004 W ASHER 2 2 7 0016908020 HEX. HEAD BOL T 3 2 8 M9310000004 BLI[...]

P A GE 80 — DCA-220SSVU— OPERA TION AND P ARTS MANU AL — REV . #1 (01/20/06) DCA-220SSVU— R UBBER SEALS ASSY . R UBBER SEALS ASSY .[...]

DCA-220SSVU— OPERATION AND PARTS MANUAL — REV. #1 (01/20/06) — PAGE 81 1 DCA-220SSVU— R UBBER SEALS ASSY . R UBBER SEALS ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 0229201300 SEAL R UBBER 4 2 0228901010 SEAL R UBBER 4 3 0228901200 SEAL R UBBER 4 4 0228901050 SEAL R UBBER 3 5 0228900600 SEAL R UBBER 2 6 0229200950 SEAL R UBBER 1 7 0[...]

P A GE 82 — DCA-220SSVU— OPERA TION AND P ARTS MANU AL — REV . #1 (01/20/06) DCA-220SSVU— NAMEPLA TE AND DECALS ASSY . NAMEPLA TE AND DECALS ASSY .[...]

DCA-220SSVU— OPERATION AND PARTS MANUAL — REV. #1 (01/20/06) — PAGE 83 1 DCA-220SSVU— NAMEPLA TE AND DECALS ASSY . NAMEPLA TE AND DECALS ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1- 1 M3552000103 DE CA L ; OPERA TING PROCEDURES ........................ 1 ........... M35200010 1- 2 M9520100304 DE CA L ; SAFETY INSTR UCTIONS .........[...]

P A GE 84 — DCA-220SSVU— OPERA TION AND P ARTS MANU AL — REV . #1 (01/20/06) TERMS AND CONDITIONS OF SALE — P AR TS P A YMENT TERMS T er ms of pa yment f or par ts are net 10 days. FREIGHT POLICY All par ts orders will be shipped collect or prepaid with the charges added to the invoice. All shipments are F .O .B. point of or igin. Multiquip[...]

DCA-220SSVU— OPERATION AND PARTS MANUAL — REV. #1 (01/20/06) — PAGE 85 1 NO TE P A GE[...]

P AR TS AND OPERA TION MANUAL OPERA TION AND P AR TS MANUAL Y our Local Dealer is: MQ PO WER A Division of Multiquip Inc. POST OFFICE BO X 6254 CARSON, CA 90749 310-537-3700 • 800-421-1244 F AX: 310-632-2656 E-mail: mqpower@multiquip.com Inter net: www .mqpower .com Manufactured for Multiquip Inc. by DENYO CO., L TD, JAPAN HERE'S HOW TO GET [...]