Mitsubishi Electronics C6/C64 manual

CNC C6/C64 CONNECTION AND MAINTENANCE MANUAL BNP-B2255E(ENG)[...]

MELDAS and MELSEC are registered tradem ar ks of Mitsubi shi Electric Corporation. Other brands and product names thro ughout this manual are trademarks or regi stered trademarks of their respective holders.[...]

Introduction This manual is called MELDAS C6/C64 CONNECTION AND MAINTENANCE MANUAL an d covers the items related to installation, connection and maintenance of this NC unit. Read this manual thoroughly before usi ng. For safe use, fully understand "Precautions for Safety" on the next page first. Details described in this manual: CAUTION F[...]

Precautions for Safety Always read this manual and enclosed documents before installation, operation, maintenance and inspection to ensure corre ct usage. Thoroughly under stand the basics, safety information and precautions of the devices before using. This manual classifies the safety precautions into " DANGER ", " WARNING " a[...]

For Safe Use This product is not designed or manufactured on the assumption that the product will be used for the equipment or systems that are to be subject to any fatal consequences. Please inquire our customer service department about any particular usage other than the normal usage as a machine tool. 1. Items related to pre vention of electric [...]

2. Items related to prevention of fire CAUTION Install the controlle r , servo drive unit, servomot or and regenerati ve resistor on non-combustible material. Installation di re ctly on or near combustible materials could result in fires. If any malfunction in the unit is observed, sh ut off the power at the unit’ s input power side. Continuous f[...]

4. General Precautions Always follow the precautions below. Incorrect handling could result in faults, injuries or electric shocks, etc. (1) Transportation and installation CAUTION Correctly transport the product s according to the weights. Use servomotor ’s suspe nsion bolts to transport the se rvomoto r itself. Do not use it to tran sport the s[...]

CAUTION T ake care not to cut hands, etc. with the heat radiating fins or metal edge s. Do not block the intake/outt ake ports of the servomotor with the cooling fan. Install the controlle r ’s display unit and ope ration bo ard unit on the spot wh ere cutting oil will not reach. The controller , servo drive unit and servomotor are precision devi[...]

(2) Items related to wiring CAUTION Correctly wire this product. Failu re to observe this could result in servomotor runa way , etc. Do not install a phase advancin g capacitor , surge ab sorber or radio noise filter on the output side of the servo drive unit. Correctly conne ct the output side (terminal U, V , W). The servomotor will not run prope[...]

CAUTION Separate the sign al wire from the drive line or power li ne wh en wiring. Use wires and cables whose wire di ameter , heat resistan ce level and bending cap acity are compatible wi th the system. Ground the device according to the req uirem ents of the country where t he devi ce is to be used. Wire the heat radiating fins and wi res so tha[...]

CAUTION Do not alter . Use a noise filter , etc. to redu ce the ef fect of electromagnet ic disturbances. Electromagneti c disturbances could adve rsely af fect the elec tronic devices used near the servo drive unit. Use the servo drive unit, servomotor and each regenerative re sistor with the designated combination. Failure to observe this could r[...]

(5) Troubleshooting CAUTION Use a servomotor with electromagneti c brakes or establish an external b rake mechanism for the purpose of holding; this serv es as countermeas ures for possible hazard ous situation caused by power failure o r product fault. Use a double circuit structure for the electromagnetic brake’ s operation circuit so that the [...]

CAUTION Do not short-circuit, charge, overheat, incinerate or d isa ssemble the battery . The hard disk unit has a service life, and must be replace d before its expiration. As a precautionary measure, alway s back up the customer ’ s data stored in the hard disk unit. The safety of the customer ’s dat a stored in the hard di sk unit cannot be [...]

I CONTENTS I. Connection Manual 1. OUTLINE .................................................................................................................... ...... I -1 2. CONFIGURATION ............................................................................................................. I -2 2.1 System Configuration .....................[...]

II 5. CONNECTION OF CO MMUNICATION TERMINAL ....................................................... I -48 5.1 Outline of Communication Terminal ........................................................................ I- 48 5.2 Connection of Power Supply ................................................................................... I- 49 5.2.1 [...]

III APPENDIX 5 OUTLINE AND INSTALLATION DIMENSIONS FOR SYNCHRONOUS FEED ENCODER .......................................................... I -83 APPENDIX 6 OUTLINE AND INSTALLATION DIMENSIONS FOR GROUNDING PLATE AND CLAMP FITTING ............................................ I -84 APPENDIX 7 CABLE M ANUFACTURING DRAWINGS ............................[...]

IV II. Maintenance Manual 1. OUTLINE .................................................................................................................... ..... II -1 1.1 Table of Configuration Lists ..................................................................................... II -1 1.2 Control Section Module Configuration ..................[...]

I. Connection Manual[...]

1. OUTLINE I - 1 1. OUTLINE This manual explains the items required fo r installing and connecting the MELDAS C6/C64. Read this manual thoroughly and understand the product' s functions and performance before starting to use. This manual is written on the assumption that all option functions are added, but the actually delivered device may not[...]

2. CONFIGURATION 2.1 System Configuration I - 2 2. CONFIGURATION 2.1 System Configuration MITSUBISHI MELDAS C64 Other C6/C6 4 control unit C6/C64 control un it Synchronous feed encoder Manual pulse gene rator RS-232C device Max. 4 channels Remote I/O unit DX1  Machine control signal Servomotor Spindle motor : Connections de scribed in this ma[...]

2. CONFIGURATION 2.2 List of Configuration Units I - 3 2.2 List of Configuration Units 1. Control unit Type Configuration element Details HR851 card Main card HR891 card Back panel FCU6-MU043 FCU6-MU042 FCU6-MU041 C6 Control unit C64 Control unit C64T Control unit HR899 card IC card interface 2. Extension unit Type Configuration element Details FCU[...]

2. CONFIGURATION 2.2 List of Configuration Units I - 4 3. Communication terminal (display/NC key board) Type Configuration element Details 7.2- type mono- chrome LCD RX213 card FCUA-LD100 7.2-type monochrome LCD with integrated keyboard (Integrated type/machining system sheet) Key switch / escutcheon Control card 24VDC input 7.2- type mono- chrome [...]

2. CONFIGURATION 2.2 List of Configuration Units I - 5 5. Remote I/O unit Type Configuration element Details RX311 Base PCB : DI (sink/source)/ DO (sink) = 32/32 FCUA-DX100 DI (sink/source)/DO (sink) = 32/32 Case RX311 Base PCB : DI (sink/source)/ DO (sink) = 32/32 RX321-1 Add-on PCB : DI (sink/source)/ DO (sink) = 32/16 FCUA-DX110 DI (sink/source)[...]

3. INSTALLATION 3.1 General Specification I - 6 3. INSTALLATION 3.1 General Specification Type name FCU6-MU043/MU042/MU041 Unit name Control unit During operation 0 to 55°C Ambient temperature During storage –20 to 60°C During operation Long term, Up to 75% RH (with no dew condensation) Short term (Within 1 month), Up to 95% RH (with no dew con[...]

3. INSTALLATION 3.1 General Specification I - 7 Type name FCUA-LD100/ FCUA -LD10+KB20 FCU6-DUT32 +KB021 FCUA-CT100/ FCUA-CR10+KB10 Unit name Communication terminal During operation 0 to 50°C 0 to 55°C Ambient temperature During storage –20 to 60°C –20 to 65°C During operation Long term, Up to 75% RH (with no dew condensation) Short term (Wi[...]

3. INSTALLATION 3.2 General Connection Diagram I - 8 3.2 General Connection Diagram R S T No-fuse breaker (NFB) 3-phase 200V AC to 230V AC Insert when required OFF ON MC MC C6 DCIN S tablized power supply 24VDC FG RIO1 RIO2 24VDC R220 cable DC24V FG Operation panel T erminato r R-TM or Remote I/O unit DX1  IC memory c ard T o next remote I/O [...]

3. INSTALLATION 3.2 General Connection Diagram I - 9 CN1A CN1B L2 L3 C L1 L21 MC1 N D U V W FG FG FG CN2 L1 P CN1A CN1B L2 L3 C L1 L21 MC1 N D U V W FG FG FG CN2 P L1 IM Detector SM S pindle motor with detecto r A C servomoto r with detecto r S pindle drive unit MDS-B-SPJ2- □□ Servo driv e unit MDS-B-SVJ2- □□ MC link A T erminator A -TM For[...]

3. INSTALLATION 3.2 General Connection Diagram I - 10 (3) Example of Connection w hen Using V1/V2/SP for Driv e Section Connect to control unit SERVO 1 AC ser v omoto r Motor end detector S pindle motor Battery unit R000 cable Motor end detect or R000 cable R000 c a ble Power supply unit MDS-A-BT - 4 （ 4-axis ） MDS-A-BT - 2 （ 2-axis ） CN4 C[...]

3. INSTALLATION 3.3 Countermeasures against Heat Radiation I - 11 3.3 Countermeasures against Heat Radiation Please refer to the following procedures for heat radiation countermeasures. Example of heat radiation countermeasures <Hypothetical condit ions> (1) Average temperature in cabinet : T ≤ 55C° (2) Cabinet peripheral temper ature : T [...]

3. INSTALLATION 3.4 Noise Countermeasures I - 12 3.4 Noise Countermeasures 3.4.1 Connection of Frame Ground (FG) The frame should basically be grounded at one ground point. Connect the control unit and base I/O unit's 0V (RG) to the FG on the 24VDC stabilized power supply side. FG cable Main grounding plate fo r electric cabinet S tabilized po[...]

3. INSTALLATION 3.4 Noise Countermeasures I - 13 3.4.2 Shield Clamping of Cables The shield cable connected to the control unit, servo amplifier and spindle amplifier must be connected to the grounding plate to stabilize operation while preventing malfunctioning due to noise. The shield can be connected to the grounding plate with lead wires, clamp[...]

3. INSTALLATION 3.4 Noise Countermeasures I - 14 The cables connected to the control unit for which the shield must be connected to the ground are shown below. Unit name Connector name Applicat ion/function Cable shield treatment SERVO1 Servo drive unit/spindle drive unit Required SERVO2 Auxiliary axis Required HANDLE Manual pulse generator Require[...]

3. INSTALLATION 3.4 Noise Countermeasures I - 15 3.4.4 Countermeasures against Lightning Surge Protection Generally, lightning surge infiltrates the control power supply from the power supply line. This control power supply or the internal circuit can be damaged by lightning surge via the control power supply. If this countermeasure is not tak en t[...]

3. INSTALLATION 3.4 Noise Countermeasures I - 16 (2) Examples of surge absorbers Types of Okay a Electric surge absorbers Surge absorber Type Circuit voltage [Vrms] Max. tolerable circuit voltage [Vrms] Clamp voltage [V] ± 10% Surge resistance level 8/20 µ s [A ] Surge w ithstand voltage (Electrical-discharge start voltage) 1.2/50 µ s [V] (1) RA[...]

3. INSTALLATION 3.5 Installation I - 17 3.5 Installation Each unit is installed in the sealed structure cabinet as a principle. When installing into the cabinet, refer to the following drawings to consider the cont rol unit's heat radiation and wiring, and secure enough space for ventilation. (1) Install each unit vertically so that the front [...]

3. INSTALLATION 3.6 Mounting Conditions I - 18 3.6 Mounting Conditions (1) Parts, highly susceptible to dust, are mounted with a high density inside the unit. Always use a sealed structure for the c abinet, and provide the following treatments. • Always plug the cable inlet with packi ng to prevent dust and oil from entering. • Take care so tha[...]

3. INSTALLATION 3.7 Turning the Pow er ON Again I - 19 3.7 Turning the Power ON Again When turning the control unit power ON again after turni ng it OFF, wait at least five seconds or more. If the power is turned ON in less than five seconds, the system may not start up.[...]

4. CONTROL UNIT CONNECTIONS 4.1 Names of Each Control Unit Part I - 20 4. CONTROL UNIT CONNECTIONS The methods for connecting to each unit and device from the control unit are briefly explained in this section. 4.1 Names of Each Control Unit Part (1) Battery connection connector (2) Battery (3) Display unit rotary switch (4) 24VDC input connector ([...]

4. CONTROL UNIT CONNECTIONS 4.2 Connecting the Pow er Supply I - 21 4.2 Connecting the Power Supply A 24VDC power supply is required for the control uni t. Prepare a stabilized power supply that satisfies the following conditions. The DC24VIN connector is used to connect the power supply. Use the CN220 connector set (optional, with one end) when ma[...]

4. CONTROL UNIT CONNECTIONS 4.3 Connecting the Communication Terminal I - 22 4.3 Connecting the Communication Terminal The TERMINAL connector is used to connect the communication terminal (FCUA-L D100, etc.). On the communication terminal side, connect the R000 c able to the CR02 connector, and supply the 24VDC power supply to the CR01 connector. U[...]

4. CONTROL UNIT CONNECTIONS 4.4 Connecting the Synchronous Feed Encoder I - 23 4.4 Connecting the Synchronous Feed Encoder The ENC connector is used to connect the sy nchronous feed encoder. Use the CS050 or CS054 connector set (optional, with both ends) when manufac turing the R050 or R054 cable. (Refer to the cable manufacturing drawings for deta[...]

4. CONTROL UNIT CONNECTIONS 4.5 Connecting the Sensor Signal (skip) I - 24 4.5 Connecting the Sensor Signal (skip) The SKIP connector is used to c onnect the sensor signal (skip). The sensor signal is used for high-speed signal proce ssing, so take special care to prevent noise induction, etc., from occurring. If the cabl e is long, always use a sh[...]

4. CONTROL UNIT CONNECTIONS 4.6 Connecting the Servo Drive Unit I - 25 4.6 Connecting the Servo Drive Unit The SERVO1 connector is used to connect the serv o drive unit. Connect the R000 cable from SERVO1 connector on the control unit to CN1A connector on the servo drive unit. Depending on the specifications, the SERVO2 connector may be used. When [...]

4. CONTROL UNIT CONNECTIONS 4.7 Connecting the Manual Pulse Generator I - 26 4.7 Connecting the Manual Pulse Generator The HANDLE connector is used to connect the manual pulse generator. Up to three manual pulse generators can be connected. Use the CS000 connector set (optional, with both ends) when manufacturing the F320, F321 or F322 cable. (Refe[...]

4. CONTROL UNIT CONNECTIONS 4.8 Connecting the Machine Control Signal I - 27 4.8 Connecting the Machine Control Signal Machine input/output signal types and No. of points Input Output Analog output Standard control unit 16 points (Note 1) 1 point (Note 2) – Extension DIO card (option mounted) 32 points 32 points 1 point (Note 1) Includes one EMG [...]

4. CONTROL UNIT CONNECTIONS 4.8 Connecting the Machine Control Signal I - 28 <Outline of connection> A 2 B2 Mac hi ne control panel DIO B1 A 1 24VDC(+) COM 2.2k Ω SA 0V PL Input circuit sink type Output circuit source type Control circuit S tabilized power supply DCIN 24VDC ( + ) 0V FG 0V 1 2 3 RA A 2 B2 DIO B1 A 1 24VDC(+) 0V COM 2.2k Ω [...]

4. CONTROL UNIT CONNECTIONS 4.8 Connecting the Machine Control Signal I - 29 <Signal assignment table> DIO Note) The emergency stop signal is input into X7. The PLC interface assignments correspond to X400 to X40F . DO RA <Applicable connector> DI DO DI Extension DIO unit (option mountin g) DIO Machine side control panel, etc. 24VDC(+) [...]

4. CONTROL UNIT CONNECTIONS 4.8 Connecting the Machine Control Signal I - 30 <Outline of input circuit> The digital signal input circuit includes the sink type and source type. These can be selected by each connector unit. Input circuit Contro l circuit 2.2k Ω COM 2 4VDC(+) DIO 0V (Machi n e side ) Sink type 0V 2.2k Ω 2.2k Ω 2.2k Ω (M[...]

4. CONTROL UNIT CONNECTIONS 4.8 Connecting the Machine Control Signal I - 31 <Outline of output circuit> There are a sink type (HR881/882) and source ty pe (HR883/884) digital signal output circuits. The SA (servo READY) output circ uit is a source type. Use with in the following specifications range. Output circuit R Source t y pe ( HR883/88[...]

4. CONTROL UNIT CONNECTIONS 4.9 Connecting the Remote I/O Unit I - 32 4.9 Connecting the Remote I/O Unit The RIO-M connector is used to connect the remote I/O unit. Connect the R211 cable from the RIO-M connector on the control unit to RIO1 on the remote I/O unit. When connecting multiple remote I/O units, connect the R211 cable from the RIO2 conne[...]

4. CONTROL UNIT CONNECTIONS 4.9 Connecting the Remote I/O Unit I - 33 <Connection to use C6 as slave station> When using the C64 and M600 Series, etc., as the master station and C6 as the slave station, use the RIO-M/S connector. Connect the R211 cabl e from the master station to the RIO-M/S connector on C6. When connecting multiple C6 units,[...]

4. CONTROL UNIT CONNECTIONS 4.10 Connecting the RS-232C Device I - 34 4.10 Connecting the RS-232C Device The SIO connector is used to connect the RS-232C device (serial I/O). The F310 and F311 relay cables are required to c onnect the RS-232C cable. (Refer to the CABLE MANUFACTURING DRAWINGS for details.) SIO LED1 Control unit 1 10 11 20 SIO connec[...]

4. CONTROL UNIT CONNECTIONS 4.11 Connecting Other Peripheral Devices I - 35 4.11 Connecting Other Peripheral Devices When connecting the MELSEC PLC peripheral devices using the RS-422 interface, connect to the GPP connector side of the F311 relay cable connected to the SIO connector. When connecting using the RS-232C interface, use the cables indic[...]

4. CONTROL UNIT CONNECTIONS 4.11 Connecting Other Peripheral Devices I - 36 (b) F314 (For personal computer/communication terminal) NC side (TERMINAL) (20pin half-pi tch) PC side (25pin D-SUB) Signal Pin No. Cable con nection & Sig nal directi on Pin No. Signal TXD 6 2 TX D RXD 16 3 RXD DTR 18 20 DTR GND 1 7 GND Communi cation terminal side (25[...]

4. CONTROL UNIT CONNECTIONS 4.11 Connecting Other Peripheral Devices I - 37 (5) RS-232C cable (F316) MELDAS C6/C 64 side (20pin half-pi tch) GOT side (9pin D-SUB) Signal Pin No. Cable con nection & Sig nal dir ection Pin No. Signal GND 1 1 CD 2 RD(RXD) SD 6 3 SD(TXD) RD 16 4 DTR(ER) ER(DTR) 18 5 SG(GND) 6 DSR(DR) 7 RS(RTS) 8 CS(CTS) GND 11 9 ?[...]

4. CONTROL UNIT CONNECTIONS 4.12 Connecting the Display Unit with Ethernet I - 38 4.12 Connecting the Display Unit with Ethernet To connect the display unit with Ethernet, the Et hernet card (FCU6-EX875) must be mounted to the extension slot EXT2 on the control unit. Connect the Ethernet cable to the modular jack on the Ethernet card. As the Ethern[...]

4. CONTROL UNIT CONNECTIONS 4.13 Connecting the Netw ork w ith MELSECNET/10 I - 39 4.13 Connecting the Network with MELSECNET/10 The coaxial bus type and optical loop type networ ks can be used between the controllers in the MELSECNET/10 data link system. W hen using the coaxial bus type, the FCU6-EX878 MELSECNET/10 unit must be mounted in the cont[...]

4. CONTROL UNIT CONNECTIONS 4.13 Connecting the Netw ork w ith MELSECNET/10 I - 40 (2) Connecting the optical loop type MELSECNET/10 Connect a dedicated optical fiber cable to t he optical connector on the MELSECNET/10 unit (FCU6-EX879). (Note 1 ) An indoor standard cable AS-2P-5M-A, etc., is recommended for the optical fiber cable. Consult with Mi[...]

4. CONTROL UNIT CONNECTIONS 4.14 Connecting the IO Device with CC-Link I - 41 4.14 Connecting the IO Device with CC-Link The CC-Link unit (FCU6-HR865) must be mounted in the control unit's extension slot to connect IO devices using CC-Link. Connect a dedicated CC-Link cable to the CC- Link unit (FCU6-HR865) terminal block. Always install the e[...]

4. CONTROL UNIT CONNECTIONS 4.14 Connecting the IO Device with CC-Link I - 42 Wiring the CC-Link terminal block (1) Peel the cable's sheath, and separate the inner wire from the shield mesh. (2) Peel the shield mesh and the inner wire's sheath, and twist the core wires. A pprox. 10mm Shield me sh 3-core twisted p air cab le (3) Twist toge[...]

4. CONTROL UNIT CONNECTIONS 4.15 Connecting the IO Device with DeviceNet I - 43 4.15 Connecting the IO Device with DeviceNet The DeviceNet unit (FCU6-EX871-40) must be mounted in the control unit's extension slot to connect IO devices with DeviceNet. Connect the dedicated DeviceNet cable to the DeviceNet unit's terminal block (enclosed). [...]

4. CONTROL UNIT CONNECTIONS 4.15 Connecting the IO Device with DeviceNet I - 44 Wiring the DeviceNet terminal block (1) Peel the cable's sheath, and separate the inner wire from the shield mesh. (2) Peel the shield mesh and the inner wire's sheath, and twist the core wires. A pprox. 10mm Shield me sh Device Net cable (3) Insert the wire&a[...]

4. CONTROL UNIT CONNECTIONS 4.16 Control Unit Connector Pin Assignments I - 45 4.16 Control Unit Connector Pin Assignments Se r vo drive unit SERVO1 1 10 11 20 <Cable side connec tor type> Plug : 10120-600 0EL Shell : 10320-32 10-000 Recommended maker : Sumitomo 3M 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 O I I O GND SVTXD1 SV ALM1 [...]

4. CONTROL UNIT CONNECTIONS 4.16 Control Unit Connector Pin Assignments I - 46 Serial SIO 1 10 11 20 <Cable si d e co n nector t ype > Plug : 10120-600 0EL Shell : 10320-321 0-000 Recommended make r : Sumitomo 3M 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 I I I O O I I O GND RXD1 CTS DSR1 GND DTR2 TXD2 RXD2 DCD2 +5V O O O O O I I O GN[...]

4. CONTROL UNIT CONNECTIONS 4.16 Control Unit Connector Pin Assignments I - 47 1 2 3 I/O I/O TXRX1 TXRX1* GND Remote I/O RIO-M 3 1 <Cable side c onnector type> Connector : 1-178288- 3 Contact : 1-175218- 2 Recommended maker : Ty co Electronics AMP 2 1 2 3 I/O I/O TXRX2 TXRX2* GND Remote I/O RIO-M/S 3 1 <Cable side c onnector type> Conne[...]

5. CONNECTION OF COMMUNICATION TERMINAL 5.1 Outline of Communication Terminal I - 48 5. CONNECTION OF COMMUNICATION TERMINAL The communication terminal is described in this chapter. 5.1 Outline of Communication Terminal The communication terminal is configured of the display and keyboard. The following types are available according to the display t[...]

5. CONNECTION OF COMMUNICATION TERMINAL 5.2 Connection of Pow er Supply I - 49 5.2 Connection of Power Supply The 24VDC must be supplied to the communication terminal. Prepare a stabilized power supply that satisfies the following conditions. The 9-type CRT type requires 100VAC for the CRT power supply. Type FCUA-LD100/ LD10 FCU6-DUT32 FCUA-CT100/ [...]

5. CONNECTION OF COMMUNICATION TERMINAL 5.2 Connection of Pow er Supply I - 50 5.2.2 Connection of Power Supply to 10.4-type Monochrome LCD (FCU6-DUT32+KB021) Supply 24VDC to the CR01 connector on the rear of the LCD. FG 3 0V 2 24VDC(+) 1 R220 cabl e 24VDC(+) 0V FG S tabilized power supply (Prepare separat ely ) FG [FCU6-DUT 32+KB021 rear vie w] J1[...]

5. CONNECTION OF COMMUNICATION TERMINAL 5.2 Connection of Pow er Supply I - 51 5.2.3 Connection of Power Supply to 9-type CRT (FCUA-CT100/FCUA-CR10+KB10) Supply 100VAC to the connector CRT2 on the rear of the CRT, and 24VDC to the connector CR01 on the rear of the keyboard. Recommended adaptive c onnecto r (Enclosed with FCUA-CT100/FCUA-CR10+KB10) [...]

5. CONNECTION OF COMMUNICATION TERMINAL 5.3 Internal Connections I - 52 5.3 Internal Connections 7.2-inch LCD Menu k eys J2 Data keys J2 J1 CNZ24 PCB CR03 CNZ22A CR01 R220 cable R000 cable 24VDC(+) To c o n t r o l u n i t CR 02 Remote I /O unit R21 1 c able CR03 cable NZ24-2 cable : Enclosed c able : Enclosed c onnect or CR05 CR06 (2) Internal con[...]

5. CONNECTION OF COMMUNICATION TERMINAL 5.4 Connection of Remote I/O Unit I - 53 5.4 Connection of Remote I/O Unit A maximum of two remote I/O units can be connect ed to the communication terminal. Manufacture the R211 cable (refer to cable manufacturing drawings for details) and connect it to the connector CR5 on the rear of the communication term[...]

5. CONNECTION OF COMMUNICATION TERMINAL 5.5 Example of Connecting Multiple Cont rol Units to the Communication Terminal I - 54 5.5 Example of Connecting Multiple C ontrol Units to the Communication Terminal R000 cable Communication terminal DUT32+KB20/DUN33+KB20 /LD100/LD10+KB20 /CT100/CR10+KB10 LED1 Control unit C6/C64 SW2-1 (ON) TERMINAL R000 LED[...]

6. CONNECTION OF REMOTE I/O UNIT 6.1 Outline of Remote I/O Unit I - 55 6. CONNECTION OF REMOTE I/O UNIT This chapter describes the connection between remote I/O unit and machine control signals. 6.1 Outline of Remote I/O Unit The following ten types of remote I/O units (FCUA-DX  ) are available, depending on the type of input/output signal[...]

6. CONNECTION OF REMOTE I/O UNIT 6.2 Names of Each Remote I/O Unit Section I - 56 6.2 Names of Each Remote I/O Unit Section DS FCU A -DX10  Front view FCU A -DX1 1  / FCU A -DX12  FCU A -DX13  FCU A -DX14  5 6 7 (Front) Bottom view 5 6 7 5 6 7 5 6 7 11 3 1 2 3 4 1 2 3 4 8 3 9 1 2 3 4 10 3 1 2 3 4 1 DI-L (machine in put si gnal c onne[...]

6. CONNECTION OF REMOTE I/O UNIT 6.3 Setting the Station No. When Using Multiple Remote I/O Units I - 57 6.3 Setting the Station No. When Using Multiple Remote I/O Units When the remote I/O unit is connected with serial lin ks (MC link B), multiple units can be used as long as the total No. of occupied stations is within 8 stations. Unit name No. o[...]

6. CONNECTION OF REMOTE I/O UNIT 6.4 Connection of Remote I/O Pow er Supply I - 58 6.4 Connection of Remote I/O Power Supply 24VDC(+) is required to run the remote I/O unit. Prepare a stabilized power supply that satisfies the following conditions. Output voltage 24VDC ± 5% Ripple ± 5% (P-P) FCUA-DX10  2.4A or more FCUA-DX11  3.8A or more F[...]

6. CONNECTION OF REMOTE I/O UNIT 6.5 Outline of Digital Signal Input Circuit I - 59 6.5 Outline of Digital Signal Input Circuit The digital signal input circuit can be selected fr om sink type or source type in card units. Input circuit COM (Machine side) A 3,B3 Sink type DI-L/DI-R 0V 0V 0V 0V 0V 24VDC(+) 2.2k Ω 2.2k Ω 2.2k Ω 2.2k Ω 2.2k ?[...]

6. CONNECTION OF REMOTE I/O UNIT 6.5 Outline of Digital Signal Input Circuit I - 60 Input conditions The input signals must be used within the following condition ranges. Sink type Input voltage at external contact ON 6V or less Input current at external contact ON 9mA or more Input voltage at external contact OFF 2 0V or mo re, 2 5 .2 V o r l ess [...]

6. CONNECTION OF REMOTE I/O UNIT 6.6 Outline of Digital Signal Output Circuit I - 61 6.6 Outline of Digital Signal Output Circuit The digital signal output circuit uses a sink type (DX1  0) or source type (DX1  1). Use within the specific ation ranges shown below. Output circuit R (Machine s ide) Control circui t 24VDC(+ ) Sink t ype (DX1 [...]

6. CONNECTION OF REMOTE I/O UNIT 6.7 Outline of Analog Signal Output Circuit I - 62 6.7 Outline of Analog Signal Output Circuit The analog signal output circuit can be used only for the FCUA-D X120/DX121/DX140/DX141. Output circuit DAC R 220 Ω R A 0 A 0* Output conditions Output voltage 0V to ± 10V ( ± 5%) Resolution 12bit ( ± 10V × n/4096) ([...]

6. CONNECTION OF REMOTE I/O UNIT 6.8 Outline of Analog Signal Input Circuit I - 63 6.8 Outline of Analog Signal Input Circuit The analog signal input circuit can be used only for the FCUA-DX140/DX141. Input circuit A DC 150 Ω A I A I* Input conditions Max. input rating ± 15V Resolution 10V/2000 (5mV) Precision Within ± 25mV AD input sampling ti[...]

6. CONNECTION OF REMOTE I/O UNIT 6.9 Connection of FCUA-DX10  /13  /14  Unit and Machine Control Signal I - 64 6.9 Connection of FCUA-DX10  /13  /14  Unit and Machine Control Signal Input Output Type of machine input/output signal and No. of points 32 points 32 points DO-L R300 cabl e/ R301 cabl e DI-L R300 cabl e/ R301 cabl e Mac[...]

6. CONNECTION OF REMOTE I/O UNIT 6.9 Connection of FCUA-DX10  /13  /14  Unit and Machine Control Signal I - 65 <Signal assignment table> DI-L Machine side control pane l, etc. <CAUTION> When using two or more re mo te I/ O units or when connec tin g to the communica tion terminal , the signal assignment w ill differ . Refer to [...]

6. CONNECTION OF REMOTE I/O UNIT 6.10 Connection of FCUA-DX11  Unit and Machine Control Signal I - 66 6.10 Connection of FCUA-DX11  Unit and Machine Control Signal Input Output Type of machine input/output signal and No. of points 64 points 48 points DO-L R300 cabl e/ R301 cabl e Machine signal DI-L R300 cabl e/ R301 cabl e Machine signal FCU[...]

6. CONNECTION OF REMOTE I/O UNIT 6.10 Connection of FCUA-DX11  Unit and Machine Control Signal I - 67 <Signal assignment table> <CAUTION> When using two or more remote I/O units or when connecting to the communicat ion terminal, the signal assignment will differ . Refer to the "PLC interface manual" for details. Machine sid[...]

6. CONNECTION OF REMOTE I/O UNIT 6.11 Connection of FCUA-DX12  Unit and Machine Control Signal I - 68 6.11 Connection of FCUA-DX12  Unit and Machine Control Signal Input Output Analog output Type of machine input/output signal and No. of points 64 points 48 points 1 point DO-L R300 cable/ R301 cable DI-L R300 cable/ R301 cable Machine signal [...]

6. CONNECTION OF REMOTE I/O UNIT 6.11 Connection of FCUA-DX12  Unit and Machine Control Signal I - 69 <Signal assignment table> <CAUTION> When using two or more remote I/O units or when connecting to the communication terminal, the signal assignment will differ . Refer to the "PLC interface manual" for details. 24VDC(+) 0V [...]

6. CONNECTION OF REMOTE I/O UNIT 6.12 Connection of FCUA-DX13  Unit and Manual Pulse Generator I - 70 6.12 Connection of FCUA-DX13  Unit and Manual Pulse Generator When connecting the manual pulse generator, the R041 or R042 cable is connected to HANDLE. Up to two manual pulse generators can be connected. Us e the CS000 connector set (optiona[...]

6. CONNECTION OF REMOTE I/O UNIT 6.13 Outline of FCUA-DX13  Unit Pulse Input Circuit I - 71 6.13 Outline of FCUA-DX13  Unit Pulse Input Circuit When connecting a pulse generator other than the manual pulse generator (FCUA-HD60) to the FCUA-DX13  unit, use within the specif ications range given below. Commercially available pulse generators[...]

6. CONNECTION OF REMOTE I/O UNIT 6.14 Connection of FCUA-DX14  Unit and Analog Input/Output Signal I - 72 6.14 Connection of FCUA-DX14  Unit and Analog Input/Output Signal For the analog input/output signal, the R031 cable is connected to AI0. Up to four input points and one output point of the analog input/ output signal can be connected. W [...]

6. CONNECTION OF REMOTE I/O UNIT 6.15 Cables I - 73 6.15 Cables The remote I/O unit cable types include the R300 and R301 cables. The R300 cable has one end cut off, and the R301 cable is used for connections with the Izumi Denki terminal block BX1F-T40A (Note 1) . The R300-3M and R301-3M cables are available. If a cable longer than 3m is required,[...]

APPENDIX 1 OUTLINE AND INSTALLATI ON DIMENSIONS FOR CONTROL UNIT Appendix 1.1 Outline and Installation Dimensions for Control Unit I - 74 APPENDIX 1 OUTLINE AND INSTALLATION DIMENSIONS FOR CONTROL UNIT Appendix 1.1 Outline and Installation Dimensions for Control Unit RIO-M RIO-M/S 30 60 2-M 5 ×0 .8 s cr ew 80 18 0 Wir i ng a llowa nc e Top Bo ttom[...]

APPENDIX 1 OUTLINE AND INSTALLATI ON DIMENSIONS FOR CONTROL UNIT Appendix 1.2 Outline and Installation Dimensions for Control Unit w ith External Extension Unit I - 75 Appendix 1.2 Outline and Installation Dimensions for Control Unit with External Extension Unit 30 60 380 360 ± 0.3 10 10 130 ± 0.3 150 60 60 ± 0.3 Control unit 拡張ユニット [...]

APPENDIX 2 OUTLINE AND INSTALLATION DI MENSIONS FOR COMMUNICATION TERMINAL Appendix 2.1 Outline and Installation Dimensions for FCUA-CT100 I - 76 APPENDIX 2 OUTLINE AND INSTALLATION DIMENSIONS FOR COMMUNICATION TERMINAL Appendix 2.1 Outline and Installation Dimensions for FCUA-CT100 MITSUBISHI 382(Square hole) 9 9 5 130 140 130 130 260 8- φ 4hole([...]

APPENDIX 2 OUTLINE AND INSTALLATION DI MENSIONS FOR COMMUNICATION TERMINAL Appendix 2.2 Outline and Installation Dimensions for FCUA-CR10 I - 77 Appendix 2.2 Outline and Installation Dimensions for FCUA-CR10 250 242 (Square hole dimensi ons) 120 ± 0.2 130 ± 0.2 6-M3 scre w 190 ± 0.2 10 180 10 MITSUBISHI 242 (Square hole) 9 120 130 260 6- φ 4 ho[...]

APPENDIX 2 OUTLINE AND INSTALLATION DI MENSIONS FOR COMMUNICATION TERMINAL Appendix 2.3 Outline and Installation Dimensions for FCUA-LD100 I - 78 Appendix 2.3 Outline and Installation Dimensions for FCUA-LD100 MITSUBISHI 382 (Square hole) 9 9 5 130 140 130 130 260 8- φ 4hole(for M3 screw) 5 5 180 10 9 9 190 5 10 70 130 ± 0.2 130 ± 0.2 130 ± 0.2[...]

APPENDIX 2 OUTLINE AND INSTALLATION DI MENSIONS FOR COMMUNICATION TERMINAL Appendix 2.4 Outline and Installation Dimensions for FCUA-LD10 and KB20 I - 79 Appendix 2.4 Outline and Installation Dimensions for FCUA-LD10 and KB20 MITSUBISHI 120 130 260 6- φ 4 hole (for M3 screw) 5 5 180 6-M3 scre w 248 (square hole dimensi ons ） 130 ± 0.2 120 ± 0.[...]

APPENDIX 2 OUTLINE AND INSTALLATION DI MENSIONS FOR COMMUNICATION TERMINAL Appendix 2.5 Outline and Installation Dimensions for FCU6-DUT32, KB021 I - 80 Appendix 2.5 Outline and Installati on Dimensions for FCU6-DUT32, KB021 140 210 Menu keys 270 Escutcheon M3x8 scre w Protective cover 45 (50) 20 20 30 6- φ 4 hole 182 ± 0.3 (Square hole dimension[...]

APPENDIX 3 OUTLINE AND INSTALLATION DIMENSIONS FOR REMOTE I/O UNIT I - 81 APPENDIX 3 OUTLINE AND INSTALLATION DIMENSIONS FOR REMOTE I/O UNIT 40 135 70 Wi r in g allowance 135 6 168 Heat radiati on allowance 2-M5-0.8 scre w 156 6 6 34 6 D X  To p Bottom Installation Hole 100 Heat radiati on a nd wiring allow anc e 150[...]

APPENDIX 4 OUTLINE AND INSTALLATION DI MENSIONS FOR MANUAL PULSE GENERATOR I - 82 APPENDIX 4 OUTLINE AND INSTALLATION DIMENSIONS FOR MANUAL PULSE GENERATOR 3 - φ 4.8 Equal φ 62 +2 0 φ 72 ± 0.2 (Trisection) 120 ° Packing t2 .0 3.6 φ 77 ± 0.5 φ 80 ± 1 φ 60 ± 0.5 16 24 27 ± 0.5 φ 60 ± 0.5 12V 0 V A B 8.89 7.60 Insta llation other than M3[...]

APPENDIX 5 OUTLINE AND INSTALLATION DIMENSIONS FOR SYNCHRONOUS FEED ENCODER I - 83 APPENDIX 5 OUTLINE AND INSTALLATION DIMENSIONS FOR SYNCHRONOUS FEED ENCODER A 1chA K 0V B 2chZ L C 3chB M D N 1chA E Case ground P 2chZ F R 3chB G S H +5V T J 68 56 68 56 φ 68 Caution plate Detector (1024P/rev) φ 50 19.5 5 3 2 28 20 33 102 135 Encoder side: 97F3102[...]

APPENDIX 6 OUTLINE AND INSTALLATION DI MENSIONS FOR GROUNDING PLATE AND CLAMP FITTING I - 84 APPENDIX 6 OUTLINE AND INSTALLATION DIMENSIONS FOR GROUNDING PLATE AND CLAMP FITTING The shield wire generally only needs to be grounded to the connector's case frame. However, the effect can be improved by directly grounding to the grounding plate as [...]

APPENDIX 7 CABLE MANUFACTURING DRAWINGS I - 85 APPENDIX 7 CABLE MANUFACTURING DRAWINGS As a rule, most F  /R  cables used with this product ar e not sold by Mitsubishi. Thus, manufacture the required cables using the cable manufacturing drawings on the following pages as a reference. Note that the cable-compatible connectors can b[...]

APPENDIX 7 CABLE MANUFACTURING DRAWINGS Appendix 7.1 F310 Cable Manufacturing Draw ing I - 86 Appendix 7.1 F310 Cabl e Manufacturing Draw ing Application : Control unit - serial device connection (Cable from control unit to junction plate.) List of parts used 1 2 3 4 5 6 7 F310 F310 Note (3) Control unit side Junction plate side A ssembly dra wing [...]

APPENDIX 7 CABLE MANUFACTURING DRAWINGS Appendix 7.2 F311 Cable Manufacturing Draw ing I - 87 Appendix 7.2 F311 Cabl e Manufacturing Draw ing Application : Control unit - serial device connection (Cable from control unit to junction plate.) List of parts used Control unit side 1 2 3 7 7 4 5 6 4 5 6 F311A F31 1A Note (3) RS232 G PP Note (4) SIO Junc[...]

APPENDIX 7 CABLE MANUFACTURING DRAWINGS Appendix 7.3 F320 Cable Manufacturing Draw ing I - 88 Appendix 7.3 F320 Cabl e Manufacturing Draw ing Application : Control unit - manual pulse generator connection (When connecting one manual pulse generator) Option (Compatible connector set) FCUA-CS000 (Note that only the control unit connector is compatibl[...]

APPENDIX 7 CABLE MANUFACTURING DRAWINGS Appendix 7.4 F321 Cable Manufacturing Draw ing I - 89 Appendix 7.4 F321 Cabl e Manufacturing Draw ing Application : Control unit - manual pulse generator connection (When connecting two manual pulse generators) Option (Compatible connector set) FCUA-CS000 (Note that only the control unit connector is compatib[...]

APPENDIX 7 CABLE MANUFACTURING DRAWINGS Appendix 7.5 F322 Cable Manufacturing Draw ing I - 90 Appendix 7.5 F322 Cabl e Manufacturing Draw ing Application : Control unit - manual pulse generator connection (When connecting three manual pulse generators) Option (Compatible connector set) FCUA-CS000 (Note that only the control unit connector is compat[...]

APPENDIX 7 CABLE MANUFACTURING DRAWINGS Appendix 7.6 F340 Cable Manufacturing Draw ing I - 91 Appendix 7.6 F340 Cabl e Manufacturing Draw ing Application : External skip signal input (4 points) List of parts used F340 Note (2) 1 2 3 5 Cotrol unit side Skip signal inpu t 4 SKIP F340 Assembly dr awin g No. Part name/type Maker Q'ty 1 Connect or [...]

APPENDIX 7 CABLE MANUFACTURING DRAWINGS Appendix 7.7 F350 Cable Manufacturing Draw ing I - 92 Appendix 7.7 F350 Cabl e Manufacturing Draw ing Application : Control unit - machine electric cabinet List of parts used No. Part name/type Maker Q'ty 1 Connector 7920-6500SC Sumitomo 3M 1 2 Strain relief 3448-7920 Sumitomo 3M 1 3 Wire material B20-S [...]

APPENDIX 7 CABLE MANUFACTURING DRAWINGS Appendix 7.8 F351 Cable Manufacturing Draw ing I - 93 Appendix 7.8 F351 Cabl e Manufacturing Draw ing Application : Extension DIO - machine electric cabinet List of parts used No. Part name/ty pe Maker Q'ty 1 Connector 7940-6500SC Sumitomo 3M 1 2 Strain relief 3448-7940 Sumitomo 3M 1 3 Wire material B40-[...]

APPENDIX 7 CABLE MANUFACTURING DRAWINGS Appendix 7.9 FCUA-R000 Cable Manufacturing Draw ing I - 94 Appendix 7.9 FCUA-R000 Ca ble Manufacturing Draw ing Application : Control unit – servo drive unit connection Servo drive unit – servo drive unit connection Control unit - communication terminal connection, etc. Option (Compatible connector set) F[...]

APPENDIX 7 CABLE MANUFACTURING DRAWINGS Appendix 7.10 FCUA-R050 Cable Manufacturing Draw ing I - 95 Appendix 7.10 FCUA-R050 Ca ble Manufacturing Draw ing Application : Control unit - synchronous feed encoder connection (Straight type) Option (Compatible connector set) FCUA-CS050 List of parts used Note (3) R050 3 1 2 Control unit side 4 5 Synchrono[...]

APPENDIX 7 CABLE MANUFACTURING DRAWINGS Appendix 7.11 FCUA-R051 Cable Manufacturing Draw ing I - 96 Appendix 7.11 FCUA-R051 Ca ble Manufacturing Draw ing Application : Control unit - synchronous feed encoder connection (Straight type) Option (Compatible connector set) FCUA-CS050 List of parts used 1 2 3 R051 Note (3) Control unit side 4 5 Synchrono[...]

APPENDIX 7 CABLE MANUFACTURING DRAWINGS Appendix 7.12 FCUA-R054 Cable Manufacturing Draw ing I - 97 Appendix 7.12 FCUA-R054 Ca ble Manufacturing Draw ing Application : Control unit - synchronous feed encoder connection (Right angle type) Option (Compatible connector set) FCUA-CS054 List of parts used Note (3) 1 2 Control unit side 4 5 Synchronous f[...]

APPENDIX 7 CABLE MANUFACTURING DRAWINGS Appendix 7.13 FCUA-R055 Cable Manufacturing Draw ing I - 98 Appendix 7.13 FCUA-R055 Ca ble Manufacturing Draw ing Application : Control unit - synchronous feed encoder connection (Right angle type) Option (Compatible connector set) FCUA-CS054 List of parts used 1 2 3 R055 4 5 Note (3) Control unit side Synchr[...]

APPENDIX 7 CABLE MANUFACTURING DRAWINGS Appendix 7.14 FCUA-R211 Cable Manufacturing Draw ing I - 99 Appendix 7.14 FCUA-R211 Ca ble Manufacturing Draw ing Application: Control unit – remote I/O unit connection Remote I/O unit – remote I/O unit connection Remote I/O unit – communication terminal connection Option (Compatible connector set) FCUA[...]

APPENDIX 7 CABLE MANUFACTURING DRAWINGS Appendix 7.15 FCUA-R220 Cable Manufacturing Draw ing I - 100 Appendix 7.15 FCUA-R220 Ca ble Manufacturing Draw ing Application: Supply of 24V to control unit, remote I/O unit and communication terminal Option (Compatible connector set) FCUA-CN220 (Note that this corresponds only to the connector on the contro[...]

APPENDIX 7 CABLE MANUFACTURING DRAWINGS Appendix 7.16 F300 Cable Manufacturing Draw ing I - 101 Appendix 7.16 F300 Cabl e Manufacturing Draw ing Application : Main card in control unit – front panel internal connection List of parts used 1 2 4 3 F300 F300 Y 11 5 ± 5mm Assembly dr awin g No. Part name/model Maker Q'ty 1 Connector 2-177648-3 [...]

The procurement type is FCUA-CS/CN □□□ . Connector type A pplication Package contents CS000 Control unit - CT100 Control unit - C1 C1-C1 Connector (3M) 10120-3000VE × 2 pcs. Connector case (3M) 10320-52F0-008 × 2 pcs. CS020 Control unit - General-purpose RS-232C device Connector (3M) 10120-3000VE × 1 pc. Connector case (3M) 10320-52F0-008 [...]

The procurement type is FCUA-CS/CN □□□ . Connector type A pplication Package contents CN211 IO communication connector Connector (Tyco Electronics AMP) 1-178288-3 × 1 pc. Y X D-3 AMP Gold contact (Tyco Electronics AMP) 1-175218-2 × 3 pcs. CN220 24VDC power supply connector Connector (Tyco Electronics AMP) 2-178288-3 × 1 pc. Y Y D-3 AMP Tin[...]

APPENDIX 9 EMC INST ALLATION GUIDELINES Appendix 9.1 Introduction I - 104 APPENDIX 9 EMC INSTALLATION GUIDELINES Appendix 9.1 Introduction EMC Directives became mandatory as of January 1, 1996. The target products must have a CE mark attached indicating that the product complies with the Directives. As the NC unit is a component designed to control[...]

APPENDIX 9 EMC INST ALLATION GUIDELINES Appendix 9.2 EMC Directives I - 105 Appendix 9.2 EMC Directives The EMC Directives largely r egulate the following two items. • Emission ..... Capacity to prevent out put of obstructive noise that adv ersely affects external devices. • Immunity ..... Capacity not to malfunction due to obstructive noise fr[...]

APPENDIX 9 EMC INST ALLATION GUIDELINES Appendix 9.3 EMC Countermeasures I - 106 Appendix 9.3 EMC Countermeasures The main items relating to EMC countermeasures include the following. (1) Store the device in a sealed metal panel. (2) Ground all conductors that are floating electrically. Decrease the impedance. (3) Increase the distance between the [...]

APPENDIX 9 EMC INST ALLATION GUIDELINES Appendix 9.4 Panel Structure I - 107 Appendix 9.4 Panel Structure The design of the panel is a very important factor for the EMC countermeasures, so take the following countermeasures into consideration. Appendix 9.4.1 Countermeasures for control panel body (1) Use metal for all members configuring the panel.[...]

APPENDIX 9 EMC INST ALLATION GUIDELINES Appendix 9.4 Panel Structure I - 108 Appendix 9.4.2 Countermeasures for door (1) Use metal for all members configuring the door. (2) When joining the door, use a gasket to lower t he impedance of the contacting sections, or use a structure with a large contact area as shown below. a) Use of gasket b) Large co[...]

APPENDIX 9 EMC INST ALLATION GUIDELINES Appendix 9.4 Panel Structure I - 109 Appendix 9.4.3 Countermeasures for power supply (1) Shield the power supply section and insert a filt er to prevent the noise from flowing in or out. Selection of the noise filter capacity will differ according to the drive amplifier and devices being used. Refer to the &q[...]

APPENDIX 9 EMC INST ALLATION GUIDELINES Appendix 9.5 Countermeasures for Wiring in Panel I - 110 Appendix 9.5 Countermeasures for Wiring in Panel Cables act as antennas to propagate unnecessary noi se, and thus must be appropriately shielded and treated. The following countermeasures must be sufficiently considered for the cables (FCUA-R000 /FCUA-R[...]

APPENDIX 9 EMC INST ALLATION GUIDELINES Appendix 9.5 Countermeasures for Wiring in Panel I - 111 Appendix 9.5.2 NC Unit grounding wire Operation panel Control pan el Control unit FG cable FG cable 200V AC input R220 cable R000 cable R220 cable (24VDC cable) NC K/B Keyboard un it FCUA-KB  R000 cable (for NC AMP) Electric cabinet’s main groun[...]

APPENDIX 9 EMC INST ALLATION GUIDELINES Appendix 9.5 Countermeasures for Wiring in Panel I - 112 Appendix 9.5.3 Shield treatment of cables Use shielded cables for the cables wir ed outside the panel in the C6/C64 Series. Use a shield clamp (refer to 9.6.1) within 10cm of the lead-out port from the panel. (1) DC pow er supply cable [FCUA-R220 cable][...]

APPENDIX 9 EMC INST ALLATION GUIDELINES Appendix 9.5 Countermeasures for Wiring in Panel I - 113 (3) Servo communication cable [FCUA-R000 cable] • Use a shield clamp within 10cm from the panel's inlet/outlet. • Install a ferrite core on both ends of the connected units. • The shield clamp and ferrite core are not requi red if the control[...]

APPENDIX 9 EMC INST ALLATION GUIDELINES Appendix 9.6 Parts for EMC Countermeasures I - 114 Appendix 9.6 Parts for EMC Countermeasures Appendix 9.6.1 Shield clamp fitting The effect can be enhanced by directly connecting the outer sheath of the cabl e to the grounding plate as shown below. Install the grounding plate near the outlet (wit hin 10cm) o[...]

APPENDIX 9 EMC INST ALLATION GUIDELINES Appendix 9.6 Parts for EMC Countermeasures I - 115 Appendix 9.6.2 Ferrite core The ferrite core is mounted integrally with the plastic case. This can be installed with one touch without cutti ng the interface cable or power supply cable. This ferrite core is effective against common mode noise, allowing count[...]

APPENDIX 9 EMC INST ALLATION GUIDELINES Appendix 9.6 Parts for EMC Countermeasures I - 116 Appendix 9.6.3 Surge protector (1) Surge absorber Make sure that surge does not directly enter the AC line of the general-purpose stabilized power supply (prepared by user) supplied to the c ontrol unit and DIO. The following product or equivalent is recommen[...]

APPENDIX 9 EMC INST ALLATION GUIDELINES Appendix 9.6 Parts for EMC Countermeasures I - 117 (2) Part name : RAV-781BYZ-4 Manufacturer : Okatani Denki Sangyo Circuit voltage 50/60Hz Vrms Max. tolerab le circuit voltage Clamp vol t a ge V ± 10% Surge resistance level 8/20µs Surge w ithstand voltage 1.2/50µs Static capacity Working temperature range[...]

APPENDIX 9 EMC INST ALLATION GUIDELINES Appendix 9.6 Parts for EMC Countermeasures I - 118 (2) Example of surge absorber installation Example of surge absorber in stallation Control panel (Rel ay pa nel, etc.) Surge absorber (2) Surge absorb er (1) Earth leakage breaker for panel Input 200V/ 230VAC No-fuse breaker No-fuse breaker MC Reacto r Transf[...]

APPENDIX 9 EMC INST ALLATION GUIDELINES Appendix 9.6 Parts for EMC Countermeasures I - 119 Appendix 9.6.4 Selection of stabilized power supply Consider the following characteristics when select ing the stabilized power supply (prepared by user). Use a power supply that complies with CE Marking or that follows the Safety Standards given below. Stabi[...]

II. Maintenance Manual[...]

1. OUTLINE 1.1 Table of Configuration Lists II - 1 1. OUTLINE 1.1 Table of Configuration Lists The C6/C64 control unit is configured of the following modules. Module configuration table No. Type Configuration module type Function Remarks HR851 card Main CPU card HR899 card IC Card interface card HR891 card Back panel 109P0424H702 DC fan Mounted on [...]

1. OUTLINE 1.2 Control Section Module Configuration II - 2 1.2 Control Section Module Configuration Front panel Clear c over F300 cable HR899 card R400 cable Card installation fitting Fan Frame FG fitting Base Extension card Extension panel Card Puller Insulation sheet HR891 card HR851 card[...]

2. EXPLANATION OF MODULE FUNCTIONS 2.1 HR851 Card II - 3 2. EXPLANATION OF MODULE FUNCTIONS 2.1 HR851 Card [Block diagram] RISC DRAM SRAM FLROM RT C Cassette memory (For maintenance) External power supply 24VDC/3A External I/O interface RTBU S CPU peripheral control PLC operation Power supply circuit (DC/DC) Battery 3.6V TERMIN AL HANDLE ENC SV2 RI[...]

2. EXPLANATION OF MODULE FUNCTIONS 2.1 HR851 Card II - 4 [Connector layout diagram] FAN CS1 ICCARD RTBUS DC24IN TEST RIO-M/S ISP RIO-M CBUS SW 2 DIO NCRST LED3 SKIP U:TERM INAL L:SIO U:HANDLE L:ENC U:SV2 L:SV1 LED4 TEST : Connector for maintenance and service NCRST : NC reset (do not press during normal system operation) [Explanation of settings] C[...]

2. EXPLANATION OF MODULE FUNCTIONS 2.2 HR899 Card II - 5 2.2 HR899 Card [Block diagram] ICCARD SLOT [Explanation of functions] The HR899 card functions as the IC Card interface. [Connector layout diagram] SLOT ICCARD HR851 card[...]

2. EXPLANATION OF MODULE FUNCTIONS 2.3 HR891 Card II - 6 2.3 HR891 Card [Block diagram] RTBUS For HR851 card connect ion For extensio n card connection For extension card connection For extension ba ck p anel co nnection RT2 RT1 EXRT [Explanation of functions] The HR891 card functions as the control unit's back panel. [Connector layout diagram[...]

2. EXPLANATION OF MODULE FUNCTIONS 2.4 HR881/882/883/884 Card II - 7 2.4 HR881/882/883/884 Card [Block diagram] RTBUS DI DO MAC303 DI I/F DO I/F Connect to control unit’s back panel MAC303 A O I/F Machine input 32 points Machine output 32 points [Explanation of functions] The HR881/882/883/884 card functions as the control unit built-in extension[...]

2. EXPLANATION OF MODULE FUNCTIONS 2.5 HR875/876 Card II - 8 2.5 HR875/876 Card [Block diagram] RTBUS Connect to control unit’s back panel Ethernet Controller EEPROM PLD T rans- former PCIEXT EXTPCI2 ETHERNET A dd-on connector Modular j ack HR875 S R A M SRAM HR876 SRAM Physical layer T ransceiver Tw isted pair cab le [Explanation of functions] T[...]

2. EXPLANATION OF MODULE FUNCTIONS 2.6 HR877/878 Card II - 9 2.6 HR877/878 Card [Block diagram] RTB U S Buff PLD HR877 HR878 Rotary switch, setting, et c. Syste m ROM Work RAM 16-bit bus A dd-on connec tor Gate array for bus I/F 2-port RAM MDP:Mitsubishi DataLink Proc esser MPU MDP1 * Gate ar ray fo r transm i ssion I/F LED ENCO/DECO Tr / Re Medium[...]

2. EXPLANATION OF MODULE FUNCTIONS 2.6 HR877/878 Card II - 10 [Connector layout diagram] NETWORK x 100 x 10 x 10 x 1 x 1 GROUP STA TION DIPSW MODE ISP [Explanation of settings] NETWORK : Network No. setting sw itch Set the netwo rk number between 1 and 239 w ith the thr ee rotary sw itches. The I/F board group No. is the number used when setting th[...]

2. EXPLANATION OF MODULE FUNCTIONS 2.7 HR877/879 Card II - 11 2.7 HR877/879 Card [Block diagram] RTBUS Buff PLD HR877 HR879 Rotary switch, setting, etc. System ROM Wor k RA M 16-bit bus A dd-on connector Gate array for bus I/F 2-port RAM MDP:Mit subishi DataLi nk Pr ocesser MPU MDP 2 * Optical fi ber c able Gate array for transmissi on I/F HR879: S[...]

2. EXPLANATION OF MODULE FUNCTIONS 2.7 HR877/879 Card II - 12 [Connector layout diagram] OUT IN T R T R NETWORK x 100 x 10 x 10 x 1 x 1 GROUP ST A TION DIPSW MODE ISP [Explanation of settings] NETWORK : Network No. setting sw itch Set the netwo rk number between 1 and 239 w ith the thr ee rotary sw itches. The I/F board group No. is the number used[...]

2. EXPLANATION OF MODULE FUNCTIONS 2.8 HR865 Card II - 13 2.8 HR865 Card [Block diagram] Rotary switch, setting, etc. EEPRO M SRAM CPU CC-Link master gate array R TBUS 2-port RAM OI Gate array fo r bus I/F DC/DC Te r m i n a l block PLD PROM [Explanation of functions] The HR865 card functions as the CC- Link's master/local station. CPU 16bitCP[...]

2. EXPLANATION OF MODULE FUNCTIONS 2.8 HR865 Card II - 14 [Explanation of settings] MODE : Mode setting switch Set the unit's operation state (Default setting: 0) Master station Local station 0 : Online (remote net mode) Possible Possible 1 : Online (remote I/O net mode) Possible Not possible 2 : Offline Possible Possible 3 : Line test 1 Possi[...]

2. EXPLANATION OF MODULE FUNCTIONS 2.8 HR865 Card II - 15 [Explanation of LEDs] L1 L2 L3 L4 L5 L6 L7 L8 R1 R2 R3 R4 R5 R6 R7 R8 LED display status Master station (St andby master station) Local station (St andby master station) LED name Det ails When normal When abnormal When normal When abnormal L1 RUN ON : Unit is normal OFF : Watch dog timer err[...]

2. EXPLANATION OF MODULE FUNCTIONS 2.9 HR871 Card II - 16 2.9 HR871 Card [Block diagram] R S 2 3 2 C R TBUS PLD EEPROM DeviceNet master modul e ST A1,ST A2 LED DPORT DNET SIO RS232C DNM [Explanation of functions] The HR871 card functions as the DeviceNet ma ster when the DeviceNet master module is added on. Memory EEPROM Add-on connector Communicat[...]

3. TROUBLESHOOTING 3.1 List of Unit LEDs II - 17 3. TROUBLESHOOTING 3.1 List of Unit LEDs SKIP DIO EXT2 SERVO1 EXT1 MAINT ENANCE LED1 LE D2 ENC HANDLE SIO TERMINAL IC CARD DC24V IN SERVO2 LED1 LED2 DCOUT (Green) BT AL (Red) SRDY (Green) W DAL (Red) [Explanation of LED functions] Status Name Function Color When normal During error Correspondence for[...]

3. TROUBLESHOOTING 3.2 Troubleshooting II - 18 3.2 Troubleshooting 3.2.1 Confirmation of trouble state Confirm "when", "when doing what", and "what kind of" trouble occurred. (1) When? What time did the trouble occur? (2) When doing w hat? What was the NC operation mode? • During automatic operation ......... Program[...]

3. TROUBLESHOOTING 3.2 Troubleshooting II - 19 3.2.2 When in trouble If the system does not operate as planned or if there is any trouble in the operation, confirm the following points and then contact the Mitsubishi Service Center. − Examples of trouble − • The power does not turn ON. • The power turns OFF suddenly. • Nothing appears in [...]

3. TROUBLESHOOTING 3.2 Troubleshooting II - 20 (1) Problems related to the pow er supply The power does not turn ON. Cause Remedy The door interlock is applied. If the control panel door is not completely closed, close it. If the door interlock is applied even when the door is closed, the door interlock circuit is damaged. The external power supply[...]

3. TROUBLESHOOTING 3.2 Troubleshooting II - 21 The power turns OFF. Cause Remedy There is a problem in the power supply. Check whether the voltage fluct uates at certain time zones. Check whether an instantaneous power failure has occurred. A problem occurs when the peripheral device starts operating. Check whether the voltage dr ops instantaneousl[...]

3. TROUBLESHOOTING 3.2 Troubleshooting II - 22 (3) Problems related to remote I/O The communication alarm LED ALM (red) lights. Cause Remedy The remote connection cable is not connected. The cable is disconnected or has a connector contact fault. Check the connection of the R211 cable between the NC control section and remote I/O unit. The remote I[...]

4. DAILY MAINTENANCE AND PERIO DIC INSPECTION AND MAINTENANCE 4.1 Maintenance Tools II - 23 4. DAILY MAINTENANCE AND PERIODIC INSPECTION AND MAINTENANCE 4.1 Maintenance Tools (1) Measuring instruments The following measuring instruments are used to c onfirm that the voltage is being supplied correctly to the NC unit, to confirm that the wiring to t[...]

4. DAILY MAINTENANCE AND PERIO DIC INSPECTION AND MAINTENANCE 4.2 Maintenance Items II - 24 4.2.1 Escutcheon (1) Cleaning the escutcheon 1) Keep the rear side of the escutcheon as clean as possible. 2) Wipe the escutcheon with a soft, clean, dry clot h. If cleaning is still required, put some neutral detergent on a cloth and wipe. Do not use alcoho[...]

4. DAILY MAINTENANCE AND PERIO DIC INSPECTION AND MAINTENANCE 4.3 Replacement Methods II - 25 4.3 Replacement Methods 4.3.1 Cable If the cable is replaced without turning the power OFF, the normal unit or peripheral devices could be damaged, and risks could be imposed. Disconnect each cable with the following procedures. (1) For the following type [...]

4. DAILY MAINTENANCE AND PERIO DIC INSPECTION AND MAINTENANCE 4.3 Replacement Methods II - 26 (2) For a flat cable type connector with latches, open the latches in the directions of the arrows, and pull the connector off. (2) Pull (1) Open (3) For a flat cable type connector without latc hes, hold the connector with a thumb and forefinger, and pull[...]

4. DAILY MAINTENANCE AND PERIO DIC INSPECTION AND MAINTENANCE 4.3 Replacement Methods II - 27 4.3.2 Durable parts (1) Battery All data, such as the parameters and machin ing programs that need to be backed up when the power is turned OFF, are saved by a lithium batte ry installed in the control unit battery holder. Battery .........................[...]

4. DAILY MAINTENANCE AND PERIO DIC INSPECTION AND MAINTENANCE 4.3 Replacement Methods II - 28 (2) Cooling fan A fan is mounted on the control unit to cool the inside of the control unit. Applicable cooling fan ........... 109P0424H702 (Sanyo Denki) or MMF-04C24DS-ROF (Melco Technolex) Cooling fan lif e....................... 30, 000 hours Always tu[...]

4. DAILY MAINTENANCE AND PERIO DIC INSPECTION AND MAINTENANCE 4.3 Replacement Methods II - 29 4.3.3 Control Unit (1) Control unit Always turn the machine power OFF before replacing the control unit. (1) Disconnect all cables connected to the control unit. (2) Remove all cards mounted in the control unit's extension slots. (3) Loosen screw A. ([...]

4. DAILY MAINTENANCE AND PERIO DIC INSPECTION AND MAINTENANCE 4.3 Replacement Methods II - 30 (2) Remote I/O unit Always turn the machine power OFF befor e replacing the remote I/O control unit. (1) Disconnect all cables connec ted to the remote I/O unit. (2) Loosen screw A. (There is no need to remove the screw.) (3) While supporting the unit with[...]

4. DAILY MAINTENANCE AND PERIO DIC INSPECTION AND MAINTENANCE 4.3 Replacement Methods II - 31 4.3.4 Control PCB (1) Main card Always turn the control unit power OFF before replacing the main card. (1) Confirm that the control unit power is OFF. (If the power is not OFF, turn it OFF.) (2) Disconnect all cables connected to the control unit's co[...]

4. DAILY MAINTENANCE AND PERIO DIC INSPECTION AND MAINTENANCE 4.3 Replacement Methods II - 32 (2) Extension card Always turn the control unit power O FF before replacing the extension card. (1) Confirm that the control unit power is OFF. (If the power is not OFF, turn it OFF.) (2) Disconnect all cables connected to the extension card's connect[...]

Revision History Date of revision Manual No. Revision det a ils Nov . 1999 BNP-B2255A Correction of mist akes; Addition of Appendix 9 EMC Installation Guidelines Nov . 2000 BNP-B2255B • Details related to generation of smoke added to "Safe ty Precautions". • Caution regarding installation of ferrite core a dded to " I -5.13 Conne[...]

Notice Every effort has been made to keep up with sof tware and hardware revisions in the contents described in this manual. However , please understand that in some unavoidable cases simult aneous revision is not possible. Please contact your Mit subishi Electric dealer with any questions or comments regarding the use of this product. Duplication [...]

BNP-B2255E(ENG) MC6/C64 008-107 (0403) MEE Specifications subject to change without notice. Printed in Japan on recycled paper. MITSUBISHI ELEC T R IC CO R PO R A T ION HEAD OFFICE : MITSUBISHI DENKI BLDG., 2-2-3, MARUNOUCHI, CHIYODA-KU, TOKYO 100-8310, JAPAN MODEL Manual No. MODEL CODE[...]