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Miller Electric XMS 44 manual

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As regras impõem ao revendedor a obrigação de fornecer ao comprador o manual com o produto Miller Electric XMS 44. A falta de manual ou informações incorretas fornecidas ao consumidor são a base de uma queixa por não conformidade do produto com o contrato. De acordo com a lei, pode anexar o manual em uma outra forma de que em papel, o que é frequentemente utilizado, anexando uma forma gráfica ou manual electrónicoMiller Electric XMS 44 vídeos instrutivos para os usuários. A condição é uma forma legível e compreensível.

O que é a instrução?

A palavra vem do latim "Instructio" ou instruir. Portanto, no manual Miller Electric XMS 44 você pode encontrar uma descrição das fases do processo. O objetivo do manual é instruir, facilitar o arranque, a utilização do equipamento ou a execução de determinadas tarefas. O manual é uma coleção de informações sobre o objeto / serviço, um guia.

Infelizmente, pequenos usuários tomam o tempo para ler o manual Miller Electric XMS 44, e um bom manual não só permite conhecer uma série de funcionalidades adicionais do dispositivo, mas evita a formação da maioria das falhas.

Então, o que deve conter o manual perfeito?

Primeiro, o manual Miller Electric XMS 44 deve conte:
- dados técnicos do dispositivo Miller Electric XMS 44
- nome do fabricante e ano de fabricação do dispositivo Miller Electric XMS 44
- instruções de utilização, regulação e manutenção do dispositivo Miller Electric XMS 44
- sinais de segurança e certificados que comprovam a conformidade com as normas pertinentes

Por que você não ler manuais?

Normalmente, isso é devido à falta de tempo e à certeza quanto à funcionalidade específica do dispositivo adquirido. Infelizmente, a mesma ligação e o arranque Miller Electric XMS 44 não são suficientes. O manual contém uma série de orientações sobre funcionalidades específicas, a segurança, os métodos de manutenção (mesmo sobre produtos que devem ser usados), possíveis defeitos Miller Electric XMS 44 e formas de resolver problemas comuns durante o uso. No final, no manual podemos encontrar as coordenadas do serviço Miller Electric na ausência da eficácia das soluções propostas. Atualmente, muito apreciados são manuais na forma de animações interessantes e vídeos de instrução que de uma forma melhor do que o o folheto falam ao usuário. Este tipo de manual é a chance que o usuário percorrer todo o vídeo instrutivo, sem ignorar especificações e descrições técnicas complicadas Miller Electric XMS 44, como para a versão papel.

Por que ler manuais?

Primeiro de tudo, contem a resposta sobre a construção, as possibilidades do dispositivo Miller Electric XMS 44, uso dos acessórios individuais e uma gama de informações para desfrutar plenamente todos os recursos e facilidades.

Após a compra bem sucedida de um equipamento / dispositivo, é bom ter um momento para se familiarizar com cada parte do manual Miller Electric XMS 44. Atualmente, são cuidadosamente preparados e traduzidos para sejam não só compreensíveis para os usuários, mas para cumprir a sua função básica de informação

Índice do manual

  • Página 1

    Processes Description MIG (GMAW) W elding Flux Cored (FCA W ) W elding Wire Feeder OM-223 839B 2006 − 07 XMS 44 W ire Feeder OWNER’S MANUAL[...]

  • Página 2

    Thank you and congratulations on choosing Miller . Now you can get the job done and get it done right. W e know you don’ t have time to do it any other way . That’ s why when Niels Miller first started building arc welders in 1929, he made sure his products offered long-lasting value and superior quality . Like you, his customers couldn’t af [...]

  • Página 3

    T ABLE OF CONTENTS SECTION 1 − SAFETY PRECAUTIONS - READ BEFORE USING 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1. Symbol Usage 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2. Arc W elding Hazards 1 . . . . . . . [...]

  • Página 4

    dec_stat_Milan_6/05 Declaration of Conformity for European Community (CE) Products This information is provided for units with CE certification (see rating label on unit). NOTE Manufacturer : European Contact: ITW Welding Products Italy S.r .l. Mr . Danilo Fedolfi, Via dell’Industria, 55 Managing Director 36030 Sarcedo ITW Welding Products Italy [...]

  • Página 5

    OM-223 839 Page 1 SECTION 1 − SAFETY PRECAUTIONS - READ BEFORE USING som _3/05 Y W arning: Protect yourself and others from injury — read and follow these precautions. 1-1. Symbol Usage Means W arning! W atch Out! There are possible hazards with this procedure! The possible hazards are shown i n the adjoining symbols. Y Marks a special safety m[...]

  • Página 6

    OM-223 839 Page 2 Arc rays from the w elding process produce intense visible and invisible (ultraviolet and infrared) rays that can burn eyes and skin. Sparks fly off from the weld. ARC RA YS can burn eyes and skin. D Wear an approved welding helmet fitted with a proper shade of fil- ter lenses to protect your face and eyes when welding or watching[...]

  • Página 7

    OM-223 839 Page 3 1-3. Additional Symbols For Installation, Operation, And Maintenance FIRE OR EXPLOSION hazard. D Do not install or place unit on, over , or near combustible surfaces. D Do not install unit near flammables. D Do not overload building wiring − be sure power supply system is properly sized, rated, and protected to handle this unit.[...]

  • Página 8

    OM-223 839 Page 4 1-5. Principal Safety Standards Safety i n W elding, Cutting, and Allied Processes, ANSI Standard Z49.1, from Global Engineering Documents (phone: 1-877-413-5184, website: www .global.ihs.com). Recommended Safe Practices for the Preparation for W elding and Cut- ting of Containers and Piping , American Welding Society Standard A W[...]

  • Página 9

    OM-223 839 Page 5 SECTION 2 − DEFINITIONS 2-1. Manufacturer ’ s W arning Label Definitions 1 1.1 1.2 1.3 3 3.1 3.2 3.3 4 4.1 + 2 2.1 2.2 + + 56 + 2.3 S-178 936 1. W arning! W atch Out! There are possible hazards as shown by the symbols. 2. Drive rolls can injure fingers 3. Welding wire and drive parts are at welding voltage during operation −[...]

  • Página 10

    OM-223 839 Page 6 1 W arning! W atch Out! There are possible hazards as shown by the symbols. 2 Drive rolls can injure fingers 3 Welding wire and drive parts are at welding voltage during operation − keep hands and metal objects away . 1 2 3 2-2. Manufacturer ’ s Rating Labels 2-3. Symbols And Definitions Symbols found on product. NOTE On Of f [...]

  • Página 11

    OM-223 839 Page 7 SECTION 3 − INTRODUCTION 3-1. Specifications T ype of Input Power W elding Power Source T ype Wire Feed Speed Range Wire Diameter Range W elding Circuit Rating Overall Dimensions W eight 24 V olts AC Single-Phase 7 Amperes 50/60 Hertz XMS 4000 Welding Power Source 0.5 − 20 m/min 0.8 mm − 1.8 mm Max Spool W eight: 15 kg 36 V [...]

  • Página 12

    OM-223 839 Page 8 1 Gun Securing Knob 2 Gun Block 3 Gun Outlet Wire Guide Loosen knob, insert gun into block. Position outlet wire guide as close as possible to drive rolls without touching. T ighten knob. 4 Gun Trigger Plug 5 Gun Trigger Receptacle . Contact manufacturer for equipment needed to connect US Gun. . Make cooling system connec- tions a[...]

  • Página 13

    OM-223 839 Page 9 3-6. Circuit Protection 1 Circuit Breaker CB1 Circuit breaker CB1 is located in- side the wire feeder as shown. CB1 Protects the auxiliary 24 volt AC circuit from overload. 1 3-7. Connecting Wire Feeder to Power Source Make connections as shown. Be sure connections are tight. 1 14 Pin Control Cord 2 Weld Cable (see Section 3-8 for[...]

  • Página 14

    OM-223 839 Page 10 3-8. Changing Cable Between Wire Feeder and XMS 4000 Y Disconnect power before changing cables. 1 Access Door 2 Clamp 3 Plastic Collar Connect weld cable to terminals be- hind access door . Remove screws securing door , clamp and collar . Make cable con- nections. Reinstall clamp, collar , and door . 3 3 2 1 T ools Needed: 3-9. I[...]

  • Página 15

    OM-223 839 Page 1 1 SECTION 4 − OPERA TION 4-1. Control Panel 1 MIG Gun Connector 2 Red Quick Connect Fitting (Coolant Return From Gun). 3 Blue Quick Connect Fitting (Coolant Output T o T orch) 4 Remote Control Receptacle 5 Handle 6 Panel 7 D1 − (Display 1) Displays values and parameters for selected welding process. 8 D2 − (Display 2) Displa[...]

  • Página 16

    OM-223 839 Page 12 4-2. Switching On Unit And Recalling Factory Parameters Install power source and wire feeder ac- cording to supplied Owner ’s Manuals. T u rn On welding power source. Displays D1 and D2 will show the wire feeder software version. W elding system is ready to weld with the factory-set default values or or the values and parameter[...]

  • Página 17

    OM-223 839 Page 13 4-4. T rigger Mode Selection . Always check and set a trigger mode. If trigger mode is undefined for a weld- ing process, select the desired mode. T rigger mode can be set for Manual MIG, Synergic MIG, Synergic Pulsed MIG, and Synegic Double Pulsed MIG welding to change when output power is present at the weld connectors. In Manu[...]

  • Página 18

    OM-223 839 Page 14 4-6. Setup Menu Press P2 t o enter SET UP menu. Setup allows viewing and changing default parameter values for all welding processes for the desired weld characteristics. D1 shows the welding parameter . D2 shows the parameter value. E1 changes the welding parameter . E2 changes the parameter value. P2 allows to exit setup Menu a[...]

  • Página 19

    OM-223 839 Page 15 4-9. Preparing Unit For MIG Welding T o select MIG welding process, pro- ceed as follows: Follow safety precautions according to Section 1. Prepare unit according to Section 3. 1 Using a cable with a proper adapter , connect gun to the MIG gun connector . Connect work clamp cable to the WORK connector on the power source. 2 If us[...]

  • Página 20

    OM-223 839 Page 16 4-10. Selecting Manual MIG W elding Set Manual MIG welding process on the power source. L6 is On. In Manual MIG mode, the operator may need to adjust main welding parameters for specific arc characteristics. Wire feed speed and arc voltage will appear on D1 and D2. During Setting : D1 value is default voltage setting of 18.5 V (r[...]

  • Página 21

    OM-223 839 Page 17 4-1 1. Selecting Synergic MIG W elding Set Synergic MIG welding process on the power source. L7 is ON. In Synergic MIG mode, the operator may need to adjust welding data (wire type, wire diameter , and gas type) and only one weld parameter . Generally , wire feed speed is adjusted and the synergic process auto- matically sets app[...]

  • Página 22

    OM-223 839 Page 18 4-12. Selecting Synergic Pulsed MIG W elding Se t Synergic Pulsed MIG welding process on the power source. L7 is On. Synergic Pulsed MIG welding is a high quality welding process that produces very little spatter . This process works well on thin metals such as stainless steel and aluminum. In Synergic Pulsed MIG mode, the operat[...]

  • Página 23

    OM-223 839 Page 19 SECTION 5 − MAINTENANCE & TROUBLESHOOTING 5-1. Routine Maintenance Y Disconnect power before maintaining. . Maintain more often during severe conditions. 3 Months Replace Damaged Or Unreadable Labels Clean And T ighten W eld T erminals Replace Damaged Gas Hose Repair Or Replace Cracked Cables And Cords 6 Months Clean Drive [...]

  • Página 24

    OM-223 839 Page 20 5-3. T roubleshooting Problem Solution Unit is completely inoperative. Check continuity of Power switch S1, and replace if necessary . Reset circuit breaker CB1 if open. Check input power source. See welding power source T echnical Manual. Wire does not feed, unit completely inop- erative T urn Power switch On. erative. Check 14 [...]

  • Página 25

    OM-223 839 Page 21 SECTION 6 − ELECTRICAL DIAGRAM May 9, 2005[...]

  • Página 26

    OM-223 839 Page 22 SECTION 7 − P ARTS LIST . Hardware is common and not available unless listed. May 9, 2005 . 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 Figure 7-1. Main Assembly[...]

  • Página 27

    OM-223 839 Page 23 Description Part No. Dia. Mkgs. Item No. Figure 7-1. Main Assembly Quantity 1 V57052030 Euro adapter 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 028066243 Wire drive system with encoder motor 1 . . . . . . . . . . . . . . . . . . . . . .[...]

  • Página 28

    OM-223 839 Page 24 . Hardware is common and not available unless listed. May 9, 2005 1 2 3 4 5 6 7 8 9 10 11 12 13 4 14 15 16 17 18 19 20 21 22 23 24 25 Figure 7-2. Wire Drive Assembly Description Part No. Dia. Mkgs. Item No. Figure 7-2. Wire Drive Assembly Quantity 1 M 057010052 Motor , 24 VDC, 60 W 1 . . . . . . . . . . . . . . . . . . . . . . . [...]

  • Página 29

    OM-223 839 Page 25 T able 7-1. Drive Roll And Wire Guide Kits (4 Drive Roll) Base selection of drive rolls upon the following recommended usages: 1. V -Grooved rolls for hard wire. 2. U-Grooved rolls for soft and soft shelled cored wires. 3. U-Cogged rolls for extremely soft shelled wires (usually hard surfacing types). 4. V -Knurled rolls for hard[...]

  • Página 30

    Notes[...]

  • Página 31

    Effective January 1, 2006 This limited warranty supersedes all previous Miller warranties and is exclusive with no other guarantees or warranties expressed or implied. LIMITED W ARRANTY − Subject to the terms and conditions below , ITW W elding Products Italy S.r .l., warrants to its original retail purchaser that new Miller equipment sold after [...]

  • Página 32

    PRINTED IN USA © 2006 Miller Electric Mfg. Co. 1/06 I TW W elding Products Italy S.r.l. Via Privata Iseo, 6/E 20098 San Giuliano Milanese, Italy Phone: 39 (0) 2982901 Fax: 39 (0) 298290-203 email: miller@itw − welding.it Model Name Serial/Style Number Purchase Date (Date which equipment was delivered to original customer.) Distributor Address Co[...]