Maytag UMV1152CA manual

2006 Over-the-Range Domestic Microwaves This Base Manual covers general information Refer to individual T echnical Sheet for information on specific models This manual includes, but is not limited to the following: UMV1 152CA* AMV1 154BA* AMV5164BA* AMV5164BC* AMV5206BA* AMV6167BD* MMV1 153BA* MMV4205BA* MMV5165BA* MMV5207BA* MMV5207BC* JMV8166BA* [...]

2 16027303 © 2006 Maytag Services Pride and workmanship go into every product to provide our customers with quality products. It is possible, however, that during its lifetime a product may require service. Products should be serviced only by a qualified service technician who is familiar with the safety procedures required in the repair and who i[...]

© 2006 Maytag Services 16027303 3 3 Important Information ................................................... 2 Important Safety Information ........................................ 4 Microwave Leakage T esting .......................................... 5 General Information S pecifications .........................................................[...]

4 16027303 © 2006 Maytag Services The basic design of the Mayt ag and Amana microwave oven makes it an inherently safe device to both use and service. However , there are some precautions which should be followed when servicing the microwave oven to maint ain this safety . These are as follows: 1. Always operate the unit from an adequately grounde[...]

© 2006 Maytag Services 16027303 5 Microwave Leakage T esting Check for radiation leakage after servicing. Should the leakage be more than 4mW/cm 2 inform Maytag immediately . After repairing or replacing any radiation safety device, keep a written record for future reference, as required by D.H.H.S. and HEW regulations. This requirement must be st[...]

6 16027303 © 2006 Maytag Services General Information This manual provides basic instructions and suggestions for handling, installing , and servicing microwave ovens. The directions, information, and warnings in this manual are developed from experience with, and careful testing of the product. If the unit is installed according to the Installati[...]

© 2006 Maytag Services 16027303 7 General Information Specifications Refer to individual T echnical Sheet for specification information. Placement of the Oven This microwave can be easily placed in the kitchen, family room, or anywhere else in the house. Place the oven on a flat surface such as a kitchen countertop or a specially designed microwav[...]

8 16027303 © 2006 Maytag Services General Information Electrical Requirements The oven is designed to operate on a S tandard 120 V AC, 60 HZ household outlet. Cleaning Before cleaning the oven, unplug the power supply cord. If impossible, open the oven door to prevent an accidental oven start. Inside of the Oven Use a damp cloth to wipe out crumbs[...]

© 2006 Maytag Services 16027303 9 General Information Microwave Oven Description[...]

Troubleshooti ng Procedures ! W ARNI NG To avoi d risk of electrical s hock , personal inj ury, or de ath, disconn ect power to microwave o ven and disc harge the high-vo ltage capac itor befo re servici ng, unles s testing requires po wer. 10 1602730 3 © 2006 Maytag Servic es CAU TION ! • Verif y proper groundi ng before chec king for trouble. [...]

Troubleshooti ng Procedures ! W ARNI NG To avoi d risk of electrical s hock , personal inj ury, or de ath, disconn ect power to microwave o ven and disc harge the high-vo ltage capac itor befo re servici ng, unles s testing requires po wer. © 2006 Maytag Servic es 1602730 3 11 Symptom Cause Correct ion Micro wave oven fan m otor engages when po we[...]

Troubleshooti ng Procedures ! W ARNI NG To avoi d risk of electrical s hock , personal inj ury, or de ath, disconn ect power to microwave o ven and disc harge the high-vo ltage capac itor befo re servici ng, unles s testing requires po wer. 12 1602730 3 © 2006 Maytag Servic es Error Code Table Error Code Explanation Possible Cause SE Keypad shorte[...]

Testing Proce dures ! W ARNI NG To avoi d risk of electrical s hock , personal inj ury or death; disconnect po wer to m icrowave oven and dischar ge the high volt age capac itor bef ore servici ng, unles s testing requires po wer. © 2006 Maytag Servic es 16027303 13 Component Testing Procedur es Illustra tion Co mpo nent Test Proc edure Res ults J[...]

Testing Proce dures ! W ARNI NG To avoi d risk of electrical s hock , personal inj ury or death; disconnect po wer to m icrowave oven and dischar ge the high volt age capac itor bef ore servici ng, unles s testing requires po wer. 14 1602730 3 © 2006 Maytag Servic es Illustra tion Co mpo nent Test Proc edure Res ults Low volta ge trans former Remo[...]

Testing Proce dures ! W ARNI NG To avoi d risk of electrical s hock , personal inj ury or death; disconnect po wer to m icrowave oven and dischar ge the high volt age capac itor bef ore servici ng, unles s testing requires po wer. © 2006 Maytag Servic es 16027303 15 Illustra tion Co mpo nent Test Proc edure Res ults Convect ion heater el ement JMV[...]

Testing Proce dures ! W ARNI NG To avoi d risk of electrical s hock , personal inj ury or death; disconnect po wer to m icrowave oven and dischar ge the high volt age capac itor bef ore servici ng, unles s testing requires po wer. 16 1602730 3 © 2006 Maytag Servic es Illustra tion Co mpo nent Tes t Proc edure Results Ventilat ion Motor JMV8166BA* [...]

Testing Proce dures ! W ARNI NG To avoi d risk of electrical s hock , personal inj ury or death; disconnect po wer to m icrowave oven and dischar ge the high volt age capac itor bef ore servici ng, unles s testing requires po wer. © 2006 Maytag Servic es 16027303 17 Power Test (Traditional Test Method) Tes t equipment requ ired is Amana po wer tes[...]

Testing Proce dures ! W ARNI NG To avoi d risk of electrical s hock , personal inj ury or death; disconnect po wer to m icrowave oven and dischar ge the high volt age capac itor bef ore servici ng, unles s testing requires po wer. 18 1602730 3 © 2006 Maytag Servic es Component Test Procedure Results Touch Pad/ Control Panel UMV1152CA* Removal of T[...]

Testing Proce dures ! W ARNI NG To avoi d risk of electrical s hock , personal inj ury or death; disconnect po wer to m icrowave oven and dischar ge the high volt age capac itor bef ore servici ng, unles s testing requires po wer. © 2006 Maytag Servic es 16027303 19 Component Test Procedure Results Touch Pad/ Control Panel AMV1154BA* Removal of To[...]

Testing Proce dures ! W ARNI NG To avoi d risk of electrical s hock , personal inj ury or death; disconnect po wer to m icrowave oven and dischar ge the high volt age capac itor bef ore servici ng, unles s testing requires po wer. 20 1602730 3 © 2006 Maytag Servic es Component Test Procedure Results Touch Pad/ Control Panel MMV5165BA* Removal of T[...]

Testing Proce dures ! W ARNI NG To avoi d risk of electrical s hock , personal inj ury or death; disconnect po wer to m icrowave oven and dischar ge the high volt age capac itor bef ore servici ng, unles s testing requires po wer. © 2006 Maytag Servic es 16027303 21 Component Test Procedure Results Touch Pad/ Control Panel MMV4205BA* Removal of To[...]

Testing Proce dures ! W ARNI NG To avoi d risk of electrical s hock , personal inj ury or death; disconnect po wer to m icrowave oven and dischar ge the high volt age capac itor bef ore servici ng, unles s testing requires po wer. 22 1602730 3 © 2006 Maytag Servic es Component Test Pr ocedure Result s Touch Pad/ Control Panel AMV5206BA* Removal of[...]

Testing Proce dures ! W ARNI NG To avoi d risk of electrical s hock , personal inj ury or death; disconnect po wer to m icrowave oven and dischar ge the high volt age capac itor bef ore servici ng, unles s testing requires po wer. © 2006 Maytag Servic es 16027303 23 Component Test Pr ocedure Result s Touch Pad/ Control Panel MMV5207BA* Removal of [...]

Testing Proce dures ! W ARNI NG To avoi d risk of electrical s hock , personal inj ury or death; disconnect po wer to m icrowave oven and dischar ge the high volt age capac itor bef ore servici ng, unles s testing requires po wer. 24 1602730 3 © 2006 Maytag Servic es Component Test Pr ocedure Result s Touch Pad/ Control Panel JMV8208BA* Removal of[...]

Testing Proce dures ! W ARNI NG To avoi d risk of electrical s hock , personal inj ury or death; disconnect po wer to m icrowave oven and dischar ge the high volt age capac itor bef ore servici ng, unles s testing requires po wer. © 2006 Maytag Servic es 16027303 25 Component Test Procedure Results Touch Panel /Control Panel AMV6167BD* Removal of [...]

Testing Proce dures ! W ARNI NG To avoi d risk of electrical s hock , personal inj ury or death; disconnect po wer to m icrowave oven and dischar ge the high volt age capac itor bef ore servici ng, unles s testing requires po wer. 26 1602730 3 © 2006 Maytag Servic es Component Test Procedure Results Touch Panel /Control Panel JMV8166BA* Removal of[...]

Testing Proce dures ! W ARNI NG To avoi d risk of electrical s hock , personal inj ury or death; disconnect po wer to m icrowave oven and dischar ge the high volt age capac itor bef ore servici ng, unles s testing requires po wer. © 2006 Maytag Servic es 16027303 27 Component Test Procedure Results Touch Panel /Control Panel JMV9169BA* Removal of [...]

Testing Proce dures ! W ARNI NG To avoi d risk of electrical s hock , personal inj ury or death; disconnect po wer to m icrowave oven and dischar ge the high volt age capac itor bef ore servici ng, unles s testing requires po wer. 28 1602730 3 © 2006 Maytag Servic es Component Test Procedure Results Touch Pad/ Control Panel AMV5164BC* Removal of T[...]

Testing Proce dures ! W ARNI NG To avoi d risk of electrical s hock , personal inj ury or death; disconnect po wer to m icrowave oven and dischar ge the high volt age capac itor bef ore servici ng, unles s testing requires po wer. © 2006 Maytag Servic es 16027303 29 Component Test Procedur e Results Touch Pad/ Control Panel MMV5207BC* Removal of T[...]

Testing Proce dures ! W ARNI NG To avoi d risk of electrical s hock , personal inj ury or death; disconnect po wer to m icrowave oven and dischar ge the high volt age capac itor bef ore servici ng, unles s testing requires po wer. 30 1602730 3 © 2006 Maytag Servic es Component Test Procedur e Results Touch Pad/ Control Panel JMV8208BC* Removal of [...]

Disassembly Procedures To avoid risk of electrical shock, personal injury or death; disconnect power to microwave oven and discharge the high voltage capacitor before performing any disassembly procedures. © 2006 Maytag Services 16027303 31 WA RN I NG ! High voltage is present at the high voltage terminal of the high voltage transformer during any[...]

Disassembly Procedures To avoid risk of electrical shock, personal injury or death; disconnect power to microwave oven and discharge the high voltage capacitor before performing any disassembly procedures. 32 16027303 © 2006 Maytag Services WAR NI N G ! Printed Circuit Board Removal The circuit board is located at the top on back of the control pa[...]

Disassembly Procedures To avoid risk of electrical shock, personal injury or death; disconnect power to microwave oven and discharge the high voltage capacitor before performing any disassembly procedures. © 2006 Maytag Services 16027303 33 WA RN I NG ! Control Key Panel Removal The key panel has one ribbon connection on the circuit board. The key[...]

Disassembly Procedures To avoid risk of electrical shock, personal injury or death; disconnect power to microwave oven and discharge the high voltage capacitor before performing any disassembly procedures. 34 16027303 © 2006 Maytag Services WAR NI N G ! Interlock Door Latch Switches Removal Primary switch is operated by the top latch pawl. Interlo[...]

Disassembly Procedures To avoid risk of electrical shock, personal injury or death; disconnect power to microwave oven and discharge the high voltage capacitor before performing any disassembly procedures. © 2006 Maytag Services 16027303 35 WA RN I NG ! High V olt age Capacitor Removal High voltage capacitor should always be discharged by shorting[...]

Disassembly Procedures To avoid risk of electrical shock, personal injury or death; disconnect power to microwave oven and discharge the high voltage capacitor before performing any disassembly procedures. 36 16027303 © 2006 Maytag Services WAR NI N G ! WA RN I NG ! A microwave leakage test must be performed anytime a magnetron assembly is removed[...]

Disassembly Procedures To avoid risk of electrical shock, personal injury or death; disconnect power to microwave oven and discharge the high voltage capacitor before performing any disassembly procedures. © 2006 Maytag Services 16027303 37 WA RN I NG ! T urntable Motor Removal 1. Disconnect power to oven. 2. Remove screws securing bottom plate co[...]

Disassembly Procedures To avoid risk of electrical shock, personal injury or death; disconnect power to microwave oven and discharge the high voltage capacitor before performing any disassembly procedures. 38 16027303 © 2006 Maytag Services WAR NI N G ! Convection Motor and Heater Element Removal (Select Models) 1. Disconnect power to oven. 2. Dis[...]

© 2006 Maytag Services 16027303 A – 1 Appendix A The Installation information provided in this service manual is represent ative of a limited number of models. Reference the customer ’ s Installation literature included with the product, order a copy (if needed), or consult the appropriate website for the specific model. www .maytag.com or www[...]

A – 2 16027303 © 2006 Maytag Services Inst allation Instructions Inst allation Instructions Over the Range Microwave Oven BEFORE YOU BEGIN Read these instruct ions completely and carefull y. • IMPORTANT – Save these instructi ons for local inspect or ’s use. • IMPORTANT – Observe all governing codes and ordinances. • Note to Inst all[...]

© 2006 Maytag Services 16027303 A – 3 Inst allation Instructions Inst allation Instructions 2 CONTENTS General information Important Safety Instructions .......... ...........3 Electri cal Requirements .............. .............. ..3 Hood Exhaust ................. .............. ............4, 5 Damage – Shipment/Ins tallation ..............[...]

A – 4 16027303 © 2006 Maytag Services Inst allation Instructions Inst allation Instructions 3 IMPORT ANT SAFETY INSTRUCTIONS This product re quires a three-p rong grounded outlet. The installer must perform a ground conti nuity check on the power outlet box before begi nning the installat ion to insure that the outl et box i s properly grounded.[...]

© 2006 Maytag Services 16027303 A – 5 Inst allation Instructions Inst allation Instructions 4 HOOD EXHAUST NOTE: Read these next two pages only if you plan to vent your exhaust to the outside. If you plan to recirculat e the air back into the room, proceed to page 11. OUTSIDE TOP EXHAUST (EXAMPLE ONL Y) The following chart describes an example o[...]

A – 6 16027303 © 2006 Maytag Services Inst allation Instructions Models AMC4080AA*, MMC5080AA* Inst allation Instructions 5 NOTE: If you need to install ducts , note that t he total duct length of 3¼" x 10" rectangul ar or 6" diameter round duct should not exceed 60 equi valent feet . Outside vent ilation requi res a HOOD EXHAUST[...]

© 2006 Maytag Services 16027303 A – 7 Inst allation Instructions Inst allation Instructions 6 DAMAGE – SHIPMENT/ INST ALLA TION • If the unit is damaged in shipment, return the unit to the stor e in whic h it was bought for r epair or repla cement. • If the unit is damaged by the customer , repair or replacement i s the responsibili ty of [...]

A – 8 16027303 © 2006 Maytag Services Inst allation Instructions Inst allation Instructions 7 T OOLS YOU WILL NEED # 1 and # 2 Phillips sc rewdriver Level Safe ty goggles Stud finde r or H ammer (optio nal) Saw (sa ber, ho le or ke yhole) Glov es Scissors (to cu t template , if ne cessary ) Pencil Filler blocks or scrap wood piec es, if needed f[...]

© 2006 Maytag Services 16027303 A – 9 Inst allation Instructions Inst allation Instructions 8 A. REMOVING THE MICROW A VE OVEN FROM THE CARTON/ REMOVING THE MOUNTING PLA TE 1. Remove the inst allation inst ructions, Exhaust adaptor , filters, gl ass tray and the smal l hardware bag. Do not remove the S tyrofoam protecting th e front of t he oven[...]

A – 10 16027303 © 2006 Maytag Services Inst allation Instructions Inst allation Instructions 9 C. DETERMINING W A LL PLA TE L OCA TION UNDER YOUR C ABINET Your cabinets may have dec orative tri m that interferes wit h the microwave instal lation. Remove the decorat ive tri m to inst all th e microwave pr operly and to make it level. THE MICROWAV[...]

© 2006 Maytag Services 16027303 A – 11 Inst allation Instructions Inst allation Instructions 10 D. ALIGNING THE W ALL PLA TE 1. Draw a V ertical line on the wall at the center of the 30" wide sp ace. 2. Draw a Horizontal line on the wall at the bot tom of “Rear Wall Template”. 3. Drill 5/ 8" holes for toggle bolt s on 3 location s [...]

A – 12 16027303 © 2006 Maytag Services Inst allation Instructions Inst allation Instructions 11 2. INST ALLA TION TYPES (Choose A, B or C) This microwave oven is designed for adaptation to the following three type s of ventilation: A. Recirculating ( Non-V ented Ductless) B. Outside T op Exhaust (V ertical Duct) C. Outside Back Exhaust (Hori zon[...]

© 2006 Maytag Services 16027303 A – 13 Inst allation Instructions Inst allation Instructions 12 A. RECIRCULA TING (Non-V ented Du ctless) A1. A TT ACH THE MOUNTING PL A TE TO TH E W A LL Attach the plate to t he wall using toggle bolt s. At least one wood screw must be used to attach the plate to a wall stud. 1. Remove the toggle wings from the [...]

A – 14 16027303 © 2006 Maytag Services Inst allation Instructions Inst allation Instructions 13 A3. MOUNT THE MICROW A VE OVEN FOR EASIER INSTALLATION AND PERSONAL SAFETY, WE RECOMMEND THAT TWO PEOPLE INST ALL THIS MICROWA VE OVEN. IMPORTANT: Do not grip or use handle during installa tion. NOTE: If your cabinet is metal , use the nylon grommet a[...]

© 2006 Maytag Services 16027303 A – 15 Inst allation Instructions Inst allation Instructions 14 B. OUTSIDE TOP EXHAUST ( Vertica l Duct) B1. A TT ACH THE MOUNTING PL A TE TO TH E W A LL Attach the pl ate to t he wall usi ng toggle b olts. At l east one wood screw must be used to attach the plate t o a wall st ud. 1. Remove the toggle wings from [...]

A – 16 16027303 © 2006 Maytag Services Inst allation Instructions Inst allation Instructions 15 B2. USE TOP CABINET TEMPLA TE FOR PREP ARA TION OF T O P CABINET You need to drill holes for the top support screws, a hole large enough for the power cor d to fit through, and a cutout large enough for the exhaust adaptor. • Read the instruct ions [...]

© 2006 Maytag Services 16027303 A – 17 Inst allation Instructions Inst allation Instructions 16 AFTER : Fan B lade Op enings Facing Upw ard 5. Place the blower unit back in to the opening. CAUTION: Do not pull or stret ch the blower unit wiring. Make sure the wires are not pi nched. 6. Secure blower un it to mi crowave with t he screw . B4. INST[...]

A – 18 16027303 © 2006 Maytag Services Inst allation Instructions Inst allation Instructions 17 B5. MOUNT THE MICROW A VE OVEN (cont.) 4. Attac h the microwave oven to the top cabin et. 7. T ighten the outer two scr ews to the top of the microwave oven. (Whil e tightening screws, hold the microwave oven in pl ace against the wall an d the top c [...]

© 2006 Maytag Services 16027303 A – 19 Inst allation Instructions Inst allation Instructions 18 C. OUTSIDE BACK EXHAUST (Horizonta l Duct) C1. PREP ARING THE REAR W ALL FOR OUTSIDE BACK EXHAUST You need to cut an opening in t he rear wall f or outsid e exhaust. • Read the instr uctions o n the REAR W ALL TEMPLA TE. • T ape it to the rear wal[...]

A – 20 16027303 © 2006 Maytag Services Inst allation Instructions Inst allation Instructions 19 Knocko uts Parts”A ” C2. A TT ACH THE MOUNT ING PLA TE TO THE W ALL (cont.) T o use toggle bolt s: 3. Place the mo unting plate against t he wall and insert the toggle wings into the holes in the wall to mount the plate. NOTE: Before ti ghtening t[...]

© 2006 Maytag Services 16027303 A – 21 Inst allation Instructions Inst allation Instructions 20 6. Place the blower unit back in to the opening. CAUTION: Do not pull or stret ch the blower unit wiring. Make sure the wires are not pi nched. NOTE: The blower unit exhaust openings shou ld match exhaust o penings on rear of microwave oven. 7. Secure[...]

A – 22 16027303 © 2006 Maytag Services Inst allation Instructions Inst allation Instructions 21 C5. MOUNT THE MICROW A VE OVEN (cont.) Inst all grease filters. See the Owner ’ s Manual pack ed with the microwave. 4. Attac h the microwave oven to the top c abinet. 7. T ighten the outer two scr ews to the top of the microwave oven. (Whil e tight[...]

© 2006 Maytag Services 16027303 B – 1 Appendix B The Use and Care information provided in this service manual is represent ative of a limited number of models. Reference the customer ’ s Use and Care literature included with the product, order a copy (if needed), or consult Jenn-Air’s website for the specific model. www .maytag.com or www .a[...]

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© 2006 Maytag Services 16027303 B – 3 Use and Care )H D W X U H V / 6%.30 % #)&)# ! 4)/.3 0OW ER3UPPLY 6 !# (Z )NPUT0OWER   7 53! #OOKING 0OWE R 7 )%# 3TANDARD & REQUENCY  -(Z 2ATED#URRENT  ! [...]

B – 4 16027303 © 2006 Maytag Services Use and Care 2SH UDWL QJ,QVWU XFW LR QV ,%!2.!"/549 /52 -)#2/7 ! 6%/ 6%. 4HISSEC TIONINTRODU CESYOUTOTHE BASICSYOUNEEDTOKNOWTOO PERATE YOURMICROWAV EOV EN0LEASEREAD THISINFOR MATIONBEFOREUSE # ! 54)/. s  4 OA[...]

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B – 6 16027303 © 2006 Maytag Services Models AMC4080AA*, MMC5080AA* Use and Care 2SH UDWL QJ,QVWU XFW L R QV #//+).'! 4()'( 0/ 7%2,%6%,3 %XAMP LE 4 OC OOKFOODFOR MINUTESSECONDSAT    POW ER       %NTERTHECOOKTIME  4O U C [...]

© 2006 Maytag Services 16027303 B – 7 Use and Care 2SH UDWL QJ,QVWU XFW LR QV 3%.3/2/0%2! 4).' ).3425#4) /.3 3ENSOR#OOKALLOWSYOUTOCOOK MOSTOFYOURFA VORITEFOODSWITHOUT SELECTINGC OOKINGTIMESANDPOWER LEV ELS4HEDIS PLAYWILLINDICATETHE SENSINGPERIODBYSCR O[...]

B – 8 16027303 © 2006 Maytag Services Use and Care 2SH UDWL QJ,QVWU XFW L R QV " !+%$0/ 4 ! 4 / 4HE "!+% $0 /4 ! 4/ PADLET SYOU BAKEONETOSIXPOTATOESWITHOUT SELECTINGC OOKINGTIMESANDPOWER LEV ELS ./4%3 s  #OOKINGTIMEISBASEDONA OZ [...]

© 2006 Maytag Services 16027303 B – 9 Use and Care 2SH UDWL QJ,QVWU XFWLR Q V 3%.3/2#//+4 !",% #! 4%'/2 9 $ )2%#4)/.3 !-/5.4 0OP C OR N 5SEONLYO NEMICR OWAV E ONLYBAGOFP OPC ORNATATIM E5SECAUTI ONWHENRE MOVINGAND OPE NINGTHEH OTBAGFROMOVEN,ETOVENCOOL[...]

B – 10 16027303 © 2006 Maytag Services Use and Care 2SH UDWL QJ,QVWU XFWLR Q V ! 54/#//+ !54/#//+ PADPROVIDESFIVEPRESETCATEGOR IESFORCOOKI NG %XAMPLE  4 O#OOKOZS OFBABYF OOD   4O U C H  !54/#/ /+ PADONCE #ATEG ORY 4 OUCHP ADNUMBER "ABY&[...]

© 2006 Maytag Services 16027303 B – 11 Use and Care 2SH UDWL QJ,QVWU XFW LR QV ! 54/ $%&2/34 $EFROSTCHOI CESAREPRESETIN THEOVEN4HEDEFROSTFEATURE PROVIDESYOUWITHTHEBESTD EFROST INGMETHODFORFROZEN FOODSB ECAUSETHEOVENAUTOMATICA LLYSETSTHEDEFROSTING TIM[...]

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