Lincoln Electric LF-72/74 manual

LF- 72/74 SVM171-A January , 2007 Safety Depends on Y ou Lincoln arc welding and cutting equipment is designed and built with safety in mind. However , your overall safety can be increased by pr oper installation ... and thoughtful operation on your part. DO NOT INST ALL, OPERA TE OR REP AIR THIS EQUIPMENT WITHOUT READ- ING THIS MANUAL AND THE SAFE[...]

Re t ur n to Ma st e r T OC Re tu r n to Ma st e r T OC Re tur n to Ma st e r T O C Re tur n t o Ma ste r T OC FOR ENGINE powered equipment. 1.a. T urn the engine off before troubleshooting and maintenance work unless the maintenance work requires it to be running. ____________________________________________________ 1.b. Operate engines in open, w[...]

Re t ur n to Ma st e r T OC Re tu r n to Ma st e r T OC Re tur n to Ma st e r T O C Re tur n t o Ma ste r T OC ARC RA YS can burn. 4.a. Use a shield with the proper filter and cover plates to protect your eyes from sparks and the rays of the arc when welding or observing open arc welding. Headshield and filter lens should conform to ANSI Z87. I sta[...]

Re t ur n to Ma st e r T OC Re tu r n to Ma st e r T OC Re tur n to Ma st e r T O C Re tur n t o Ma ste r T OC FOR ELECTRICALL Y powered equipment. 8.a. T urn of f input power using the disconnect switch at the fuse box before working on the equipment. 8.b. Install equipment in accordance with the U.S. National Electrical Code, all local codes and [...]

Re t ur n to Ma st e r T OC Re tu r n to Ma st e r T OC Re tur n to Ma st e r T O C Re tur n t o Ma ste r T OC PRÉCAUTIONS DE SÛRETÉ Pour votre propre protection lire et observer toutes les instructions et les précautions de sûreté specifiques qui parraissent dans ce manuel aussi bien que les précautions de sûreté générales suiv- antes: [...]

LF-72/74 MASTER T ABLE OF CONTENTS FOR ALL SECTIONS Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . i-iv Installation LF-72 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Section A Installation LF-74 . . . . . . . . . . . . . . . . . [...]

Re t ur n to Ma st e r T OC Re tu r n to Ma st e r T OC Re tur n to Ma st e r T O C Re tur n t o Ma ste r T OC LF-72/74 SINGLE/DUAL Section A-1 Section A-1 T ABLE OF CONTENTS - INST ALLA TION SECTION - Installation ..............................................................................................................Section A T echnical Spec[...]

LF-72/74 Re t ur n to Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T OC Re t ur n to Ma st e r T OC Re tu r n to Ma st e r T OC Re tur n to Ma st e r T O C Re tur n t o Ma ste r T OC A-2 INST ALLA TION A-2 TECHNICAL SPECIFICA TIONS : LF-72 Wire Feeder SPEC.# TYPE WIRE FEED SPEED RANGE ∆ Dime[...]

A-3 A-3 LF-72/74 Re t ur n to Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T OC Re t ur n to Ma st e r T OC Re tu r n to Ma st e r T OC Re tur n to Ma st e r T O C Re tur n t o Ma ste r T OC INST ALLA TION SAFETY PRECAUTION LOCA TION The LF-72 may be placed on a bench or mounted on top of a we[...]

INST ALLA TION LF-72/74 A-4 A-4 Re t ur n to Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T OC Re t ur n to Ma st e r T OC Re tu r n to Ma st e r T OC Re tur n to Ma st e r T O C Re tur n t o Ma ste r T OC BENCH MOUNT The LF-72 mounts in a variety of configurations. As s hipped from the factor[...]

LF-72/74 INST ALLA TION A -5 A-5 Re t ur n to Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T OC Re t ur n to Ma st e r T OC Re tu r n to Ma st e r T OC Re tur n to Ma st e r T O C Re tur n t o Ma ste r T OC SAFETY PRECAUTION ELECTRIC SHOCK can kill. • Only qualified personnel should perform [...]

LF-72/74 INST ALLA TION A-6 A-6 Re t ur n to Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T OC Re t ur n to Ma st e r T OC Re tu r n to Ma st e r T OC Re tur n to Ma st e r T O C Re tur n t o Ma ste r T OC COAXIAL WELD CABLES C oaxial welding cables are specially designed welding cables for pu[...]

LF-72/74 INST ALLA TION A-7 A-7 Re t ur n to Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T OC Re t ur n to Ma st e r T OC Re tu r n to Ma st e r T OC Re tur n to Ma st e r T O C Re tur n t o Ma ste r T OC ANALOG CONTROL CABLE CONTROL CABLE CONNECTIONS • All control cables can be connected e[...]

LF-72/74 NOTES A-8 A-8 Re t ur n to Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T OC Re t ur n to Ma st e r T OC Re tu r n to Ma st e r T OC Re tur n to Ma st e r T O C Re tur n t o Ma ste r T OC ANALOG MILLER CONTROL CABLE ADAPTER K2335-1 This Lincoln Electric wire feeder may be mounted to a[...]

LF-72/74 INST ALLA TION A-9 A-9 Re t ur n to Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T OC Re t ur n to Ma st e r T OC Re tu r n to Ma st e r T OC Re tur n to Ma st e r T O C Re tur n t o Ma ste r T OC WELDING GUN/WIRE FEEDER TRIGGER CONNECTOR Wire Feeder Pin Function A Gun T rigger B- C C[...]

LF-72/74 INST ALLA TION A-10 A-10 Re t ur n to Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T OC Re t ur n to Ma st e r T OC Re tu r n to Ma st e r T OC Re tur n to Ma st e r T O C Re tur n t o Ma ste r T OC WELDING GUNS, TORCHES AND ACCES- SORIES GUN RECEIVER BUSHING The LF-72 wire feeder com[...]

LF-72/74 INST ALLA TION A-11 A-11 Re t ur n to Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T OC Re t ur n to Ma st e r T OC Re tu r n to Ma st e r T OC Re tur n to Ma st e r T O C Re tur n t o Ma ste r T OC WIRE DRIVE CONFIGURA TION (See Figure A.5) C hanging the Gun Receiver Bushing ELECTRIC[...]

LF-72/74 INST ALLA TION A-12 A-12 Re t ur n to Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T OC Re t ur n to Ma st e r T OC Re tu r n to Ma st e r T OC Re tur n to Ma st e r T O C Re tur n t o Ma ste r T OC PRESSURE ARM ADJUSTMENT ELECTRIC SHOCK can kill. • T urn the input power OFF at the [...]

LF-72/74 INST ALLA TION A-13 A-13 Re t ur n to Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T OC Re t ur n to Ma st e r T OC Re tu r n to Ma st e r T OC Re tur n to Ma st e r T O C Re tur n t o Ma ste r T OC 3. Re-install the retaining collar . Make sure that the r elease bar snaps out and tha[...]

LF-72/74 INST ALLA TION A-14 A-14 Re t ur n to Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T OC Re t ur n to Ma st e r T OC Re tu r n to Ma st e r T OC Re tur n to Ma st e r T O C Re tur n t o Ma ste r T OC WELD WIRE ROUTING The electrode supply may be either from reels, Readi- Reels, spools,[...]

LF-72/74 INST ALLA TION A-15 A-15 Re t ur n to Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T OC Re t ur n to Ma st e r T OC Re tu r n to Ma st e r T OC Re tur n to Ma st e r T O C Re tur n t o Ma ste r T OC SHIELDING GAS CONNECTION C YLINDER may explode if damaged. • Keep cylinder upright a[...]

LF-72/74 INST ALLA TION A-16 A-16 Re t ur n to Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T OC Re t ur n to Ma st e r T OC Re tu r n to Ma st e r T OC Re tur n to Ma st e r T O C Re tur n t o Ma ste r T OC INST ALLING ELECTRODE CONDUIT KITS ELECTRIC SHOCK can kill. • T urn the input power [...]

LF-72/74 INST ALLA TION A-17 A-17 Re t ur n to Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T OC Re t ur n to Ma st e r T OC Re tu r n to Ma st e r T OC Re tur n to Ma st e r T O C Re tur n t o Ma ste r T OC ALUMINUM WIRE PREP ARA TIONS ELECTRIC SHOCK can kill. • T urn the input power OFF at[...]

LF-72/74 INST ALLA TION A-18 A-18 Re t ur n to Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T OC Re t ur n to Ma st e r T OC Re tu r n to Ma st e r T OC Re tur n to Ma st e r T O C Re tur n t o Ma ste r T OC BENCH MODEL ST ANDARD DUTY BENCH MODEL HEA VY DUTY BASE MODEL[...]

LF-72/74 INST ALLA TION A-19 A-19 Re t ur n to Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T OC Re t ur n to Ma st e r T OC Re tu r n to Ma st e r T OC Re tur n to Ma st e r T O C Re tur n t o Ma ste r T OC TYPICAL SYSTEM CONFIGURA TIONS The LF-72 is capable of welding with many different wel[...]

LF-72/74 NOTES A-20 A-20 Re t ur n to Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T OC Re t ur n to Ma st e r T OC Re tu r n to Ma st e r T OC Re tur n to Ma st e r T O C Re tur n t o Ma ste r T OC[...]

Re t ur n to Ma st e r T OC Re tu r n to Ma st e r T OC Re tur n to Ma st e r T O C Re tur n t o Ma ste r T OC LF-72/74 SINGLE/DUAL Section B-1 Section B-1 T ABLE OF CONTENTS - OPERA TION SECTION - Operation ................................................................................................................Section B Safety Precautions .[...]

Re t ur n to Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T OC Re t ur n to Ma st e r T OC Re tu r n to Ma st e r T OC Re tur n to Ma st e r T O C Re tur n t o Ma ste r T OC B-2 B-2 LF-72/74 OPERA TION COLD FEED POSITIVE OUTPUT NEGA TIVE OUTPUT PROTECTIVE GROUND W ARNING OR CAUTION DANGEROUS V[...]

LF-72/74 OPERA TION B-3 B-3 Re t ur n to Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T OC Re t ur n to Ma st e r T OC Re tu r n to Ma st e r T OC Re tur n to Ma st e r T O C Re tur n t o Ma ste r T OC COMMON WELDING ABBREVIA TIONS WFS • Wire Feed Speed CV • Constant V oltage GMA W (MIG) ?[...]

OPERA TION LF-72/74 B-4 B-4 Re t ur n to Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T OC Re t ur n to Ma st e r T OC Re tu r n to Ma st e r T OC Re tur n to Ma st e r T O C Re tur n t o Ma ste r T OC ITEM DESCRIPTION 1 Location for Optional Remote V oltage Control (See Accessory Section For [...]

Re t ur n to Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T OC Re t ur n to Ma st e r T OC Re tu r n to Ma st e r T OC Re tur n to Ma st e r T O C Re tur n t o Ma ste r T OC OPERA TION B-5 B-5 LF-72/74 SINGLE/DUAL 1. REMOTE VOL T AGE CONTROL KIT The o ptional r emote voltage control kit adjust[...]

LF-72/74 OPERA TION B-6 B-6 Re t ur n to Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T OC Re t ur n to Ma st e r T OC Re tu r n to Ma st e r T OC Re tur n to Ma st e r T O C Re tur n t o Ma ste r T OC T rigger Interlock T rigger Interlock operation provides for operator com- fort when making [...]

Re t ur n to Ma st e r T OC Re tu r n to Ma st e r T OC Re tur n to Ma st e r T O C Re tur n t o Ma ste r T OC LF-72/74 SINGLE/DUAL Section C-1 Section C-1 T ABLE OF CONTENTS - ACCESSORIES SECTION - Accessories ............................................................................................................Section C General Options / Acc[...]

LF-72/74 ACCESSORIES C-2 C-2 Re t ur n to Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T OC Re t ur n to Ma st e r T OC Re tu r n to Ma st e r T OC Re tur n to Ma st e r T O C Re tur n t o Ma ste r T OC OPTIONAL KITS: K 2329-1 K2330-1 K2328-1 K2331-1 K2332-1 K1796-xx K1803-1 K1840-xx K1841-xx [...]

LF-72/74 ACCESSORIES C-3 C-3 Re t ur n to Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T OC Re t ur n to Ma st e r T OC Re tu r n to Ma st e r T OC Re tur n to Ma st e r T O C Re tur n t o Ma ste r T OC OPTIONAL KITS: K1797-xx K2335-1 K1520-1 K1798 K910-1 K910-2 K1500-1 K1500-2 (standard on al[...]

LF-72/74 ACCESSORIES C-4 C-4 Re t ur n to Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T OC Re t ur n to Ma st e r T OC Re tu r n to Ma st e r T OC Re tur n to Ma st e r T O C Re tur n t o Ma ste r T OC OPTIONAL KITS: K489-7 K466-2 K613-7 K1546-1 K1546-2 K435 K468 K363P K438 K1504-1 Gun Receiv[...]

LF-72/74 ACCESSORIES C-5 C-5 Re t ur n to Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T OC Re t ur n to Ma st e r T OC Re tu r n to Ma st e r T OC Re tur n to Ma st e r T O C Re tur n t o Ma ste r T OC OPTIONAL KITS: K1634-1 K1634-2 K659-1 3000290 K586-1 K1524-3 K163 K1557-1 K1556-1 K1555-1 P[...]

LF-72/74 NOTES C-6 C-6 Re t ur n to Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T OC Re t ur n to Ma st e r T OC Re tu r n to Ma st e r T OC Re tur n to Ma st e r T O C Re tur n t o Ma ste r T OC[...]

Re t ur n to Ma st e r T OC Re tu r n to Ma st e r T OC Re tur n to Ma st e r T O C Re tur n t o Ma ste r T OC LF-72/74 SINGLE/DUAL Section D-1 Section D-1 T ABLE OF CONTENTS - MAINTENANCE SECTION - Maintenance ...........................................................................................................Section D Safety Precautions ...[...]

D-2 D-2 LF-72/74 Re t ur n to Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T OC Re t ur n to Ma st e r T OC Re tu r n to Ma st e r T OC Re tur n to Ma st e r T O C Re tur n t o Ma ste r T OC MAINTENANCE MAINTENANCE Safety Precautions ELECTRIC SHOCK can kill. • Do not touch electrically live [...]

MAINTENANCE D-3 D-3 Re t ur n to Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T OC Re t ur n to Ma st e r T OC Re tu r n to Ma st e r T OC Re tur n to Ma st e r T O C Re tur n t o Ma ste r T OC LF-72/74 SINGLE/DUAL 4. Open the idle arm. 5. T urn power on to the LF-72. 6. Adjust the WFS knob to[...]

LF-72/74 MAINTENANCE D-4 D-4 Re t ur n to Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T OC Re t ur n to Ma st e r T OC Re tu r n to Ma st e r T OC Re tur n to Ma st e r T O C Re tur n t o Ma ste r T OC 3 1 4 2 1. Center Assembly 2. Wire Drive Assembly 3. Wire Reel Stand LF-72 4. Wire Reel Sta[...]

Re t ur n to Ma st e r T OC Re tu r n to Ma st e r T OC Re tur n to Ma st e r T O C Re tur n t o Ma ste r T OC LF-72/74 Section AA-1 Section AA-1 T ABLE OF CONTENTS - INST ALLA TION SECTION - Installation ............................................................................................................Section AA T echnical Specifications [...]

LF-72/74 INST ALLA TION AA-2 AA-2 Re t ur n to Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T OC Re t ur n to Ma st e r T OC Re tu r n to Ma st e r T OC Re tur n to Ma st e r T O C Re tur n t o Ma ste r T OC TECHNICAL SPECIFICA TIONS : LF-74 Wire Feeder SPEC.# TYPE WIRE FEED SPEED RANGE ITEMS [...]

LF-72/74 INST ALLA TION AA-3 AA-3 Re t ur n to Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T OC Re t ur n to Ma st e r T OC Re tu r n to Ma st e r T OC Re tur n to Ma st e r T O C Re tur n t o Ma ste r T OC SAFETY PRECAUTION LOCA TION The LF-74 may be placed on a bench, mounted on top of a we[...]

LF-72/74 INST ALLA TION AA-4 AA-4 Re t ur n to Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T OC Re t ur n to Ma st e r T OC Re tu r n to Ma st e r T OC Re tur n to Ma st e r T O C Re tur n t o Ma ste r T OC BENCH MOUNT The LF-74 mounts in a variety of configurations. As s hipped from the fact[...]

LF-72/74 INST ALLA TION AA-5 AA-5 Re t ur n to Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T OC Re t ur n to Ma st e r T OC Re tu r n to Ma st e r T OC Re tur n to Ma st e r T O C Re tur n t o Ma ste r T OC SAFETY PRECAUTION ELECTRIC SHOCK can kill. • Only qualified personnel should perform[...]

LF-72/74 INST ALLA TION AA-6 AA-6 Re t ur n to Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T OC Re t ur n to Ma st e r T OC Re tu r n to Ma st e r T OC Re tur n to Ma st e r T O C Re tur n t o Ma ste r T OC COAXIAL WELD CABLES Coaxial welding cables are specially designed welding cables for p[...]

LF-72/74 INST ALLA TION AA-7 AA-7 Re t ur n to Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T OC Re t ur n to Ma st e r T OC Re tu r n to Ma st e r T OC Re tur n to Ma st e r T O C Re tur n t o Ma ste r T OC ANALOG CONTROL CABLE CONTROL CABLE CONNECTIONS K1797-xx The control cable connecting t[...]

LF-72/74 INST ALLA TION AA-8 AA-8 Re t ur n to Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T OC Re t ur n to Ma st e r T OC Re tu r n to Ma st e r T OC Re tur n to Ma st e r T O C Re tur n t o Ma ste r T OC ANALOG MILLER CONTROL CABLE ADAPTER K2335-1 This Lincoln Electric wire feeder may be m[...]

LF-72/74 INST ALLA TION AA-9 AA-9 Re t ur n to Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T OC Re t ur n to Ma st e r T OC Re tu r n to Ma st e r T OC Re tur n to Ma st e r T O C Re tur n t o Ma ste r T OC WELDING GUN/WIRE FEEDER TRIGGER CONNECTOR Wire Feeder Pin Function A Gun T rigger B- C[...]

LF-72/74 INST ALLA TION AA-10 AA-10 Re t ur n to Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T OC Re t ur n to Ma st e r T OC Re tu r n to Ma st e r T OC Re tur n to Ma st e r T O C Re tur n t o Ma ste r T OC WELDING GUNS, TORCHES AND ACCES- SORIES GUN RECEIVER BUSHING The LF-74 wire feeder c[...]

LF-72/74 INST ALLA TION AA-11 AA-11 Re t ur n to Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T OC Re t ur n to Ma st e r T OC Re tu r n to Ma st e r T OC Re tur n to Ma st e r T O C Re tur n t o Ma ste r T OC Gun Receiver For use With Bushing K1500-1 K466-1 Lincoln gun connectors; Innershield[...]

LF-72/74 INST ALLA TION AA-12 AA-12 Re t ur n to Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T OC Re t ur n to Ma st e r T OC Re tu r n to Ma st e r T OC Re tur n to Ma st e r T O C Re tur n t o Ma ste r T OC ASSEMBL Y OF DRIVE ROLLS AND WIRE GUIDES ELECTRIC SHOCK can kill. • T urn the inpu[...]

PRESSURE ARM ADJUSTMENT ELECTRIC SHOCK can kill. • T urn the input power OFF at the welding power s ource before installation or changing drive rolls and/or guides. • Do not touch electrically live parts. • When inching with the gun trigger , electrode and drive mechanism are "hot" to work and ground and could remain energized sever[...]

LF-72/74 INST ALLA TION AA-14 AA-14 Re t ur n to Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T OC Re t ur n to Ma st e r T OC Re tu r n to Ma st e r T OC Re tur n to Ma st e r T O C Re tur n t o Ma ste r T OC SHIELDING GAS CONNECTION C YLINDER may explode if damaged. • Keep cylinder upright[...]

LF-72/74 INST ALLA TION AA-15 AA-15 Re t ur n to Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T OC Re t ur n to Ma st e r T OC Re tu r n to Ma st e r T OC Re tur n to Ma st e r T O C Re tur n t o Ma ste r T OC 3. Re-install the retaining collar . Make sure that the release bar snaps out and th[...]

LF-72/74 INST ALLA TION AA-16 AA-16 Re t ur n to Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T OC Re t ur n to Ma st e r T OC Re tu r n to Ma st e r T OC Re tur n to Ma st e r T O C Re tur n t o Ma ste r T OC WELD WIRE ROUTING The electrode supply may be either from reels, Readi- Reels, spool[...]

LF-72/74 INST ALLA TION AA-17 AA-17 Re t ur n to Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T OC Re t ur n to Ma st e r T OC Re tu r n to Ma st e r T OC Re tur n to Ma st e r T O C Re tur n t o Ma ste r T OC INST ALLING ELECTRODE CONDUIT KITS ELECTRIC SHOCK can kill. • T urn the input powe[...]

LF-72/74 INST ALLA TION AA-18 AA-18 Re t ur n to Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T OC Re t ur n to Ma st e r T OC Re tu r n to Ma st e r T OC Re tur n to Ma st e r T O C Re tur n t o Ma ste r T OC ALUMINUM WIRE PREP ARA TIONS ELECTRIC SHOCK can kill. • T urn the input power OFF [...]

LF-72/74 INST ALLA TION AA-19 AA-19 Re t ur n to Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T OC Re t ur n to Ma st e r T OC Re tu r n to Ma st e r T OC Re tur n to Ma st e r T O C Re tur n t o Ma ste r T OC BENCH MODEL WITH HEA VY DUTY WIRE ST AND (K2426-2) EXTRA T ORQUE BENCH MODEL WITH HE[...]

LF-72/74 INST ALLA TION AA-20 AA-20 Re t ur n to Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T OC Re t ur n to Ma st e r T OC Re tu r n to Ma st e r T OC Re tur n to Ma st e r T O C Re tur n t o Ma ste r T OC 2B 2B 4A 4A 1C 1C 4B 4B 5 5 2A 2A COMMON EQUIPMENT SET -UPS FIGURE AA.14 GENERAL F A[...]

LF-72/74 INST ALLA TION AA-21 AA-21 Re t ur n to Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T OC Re t ur n to Ma st e r T OC Re tu r n to Ma st e r T OC Re tur n to Ma st e r T O C Re tur n t o Ma ste r T OC Item 1A 1B 1C - 1D 2 3 4 5A 5B 6 7 8 9 10 1 1 K# K2426-1 K1797-xx See Welding Gun Li[...]

LF-72/74 INST ALLA TION AA-22 AA-22 Re t ur n to Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T OC Re t ur n to Ma st e r T OC Re tu r n to Ma st e r T OC Re tur n to Ma st e r T O C Re tur n t o Ma ste r T OC Item 1 2 3A 3C 3D 4 5A 5C 6 7 7A 8 9 10 K# See Welding Gun Literature K2329-1 K2426-[...]

Re t ur n to Ma st e r T OC Re tu r n to Ma st e r T OC Re tur n to Ma st e r T O C Re tur n t o Ma ste r T OC POWER FEED 10M SINGLE/DUAL Section BB-1 Section BB-1 T ABLE OF CONTENTS - OPERA TION SECTION - Operation ..............................................................................................................Section BB Safety Precau[...]

LF-72/74 OPERA TION BB-2 BB-2 Re t ur n to Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T OC Re t ur n to Ma st e r T OC Re tu r n to Ma st e r T OC Re tur n to Ma st e r T O C Re tur n t o Ma ste r T OC SAFETY PRECAUTIONS Read this entire section of operating instructions b efore operating th[...]

LF-72/74 OPERA TION BB-3 BB-3 Re t ur n to Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T OC Re t ur n to Ma st e r T OC Re tu r n to Ma st e r T OC Re tur n to Ma st e r T O C Re tur n t o Ma ste r T OC G eneral Functional Description The LF-74 fulfills the need for an economical wire feed- e[...]

LF-72/74 OPERA TION BB-4 BB-4 Re t ur n to Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T OC Re t ur n to Ma st e r T OC Re tu r n to Ma st e r T OC Re tur n to Ma st e r T O C Re tur n t o Ma ste r T OC ITEM DESCRIPTION 1 Wire Feed Speed Knob. 2 Location for Optional Remote V oltage Control ([...]

LF-72/74 OPERA TION BB-5 BB-5 Re t ur n to Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T OC Re t ur n to Ma st e r T OC Re tu r n to Ma st e r T OC Re tur n to Ma st e r T O C Re tur n t o Ma ste r T OC 1. WIRE FEED SPEED KNOB T he large, calibrated wire feed speed knob makes for easy and acc[...]

LF-72/74 OPERA TION BB-6 BB-6 Re t ur n to Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T OC Re t ur n to Ma st e r T OC Re tu r n to Ma st e r T OC Re tur n to Ma st e r T O C Re tur n t o Ma ste r T OC 6. 2 STEP - TRIGGER INTERLOCK SWITCH T he 2 Step - T rigger Interlock switch changes the f[...]

Re t ur n to Ma st e r T OC Re tu r n to Ma st e r T OC Re tur n to Ma st e r T O C Re tur n t o Ma ste r T OC POWER FEED 10M SINGLE/DUAL Section CC-1 Section CC-1 T ABLE OF CONTENTS - ACCESSORIES SECTION - Accessories .........................................................................................................Section CC General Options[...]

LF-72/74 ACCESSORIES CC-2 CC-2 Re t ur n to Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T OC Re t ur n to Ma st e r T OC Re tu r n to Ma st e r T OC Re tur n to Ma st e r T O C Re tur n t o Ma ste r T OC OPTIONAL KITS: K2329-1 K2330-1 K2328-1 K2331-1 K2332-1 K1796-xx K1803-1 K1840-xx K1841-xx[...]

LF-72/74 ACCESSORIES CC-3 CC-3 Re t ur n to Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T OC Re t ur n to Ma st e r T OC Re tu r n to Ma st e r T OC Re tur n to Ma st e r T O C Re tur n t o Ma ste r T OC OPTIONAL KITS: K1797-xx K2335-1 K1520-1 K1798 K910-1 K910-2 K1500-1 K1500-2 (standard on [...]

LF-72/74 ACCESSORIES CC-4 CC-4 Re t ur n to Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T OC Re t ur n to Ma st e r T OC Re tu r n to Ma st e r T OC Re tur n to Ma st e r T O C Re tur n t o Ma ste r T OC OPTIONAL KITS: K489-7 K466-2 K613-7 K1546-1 K1546-2 K435 K468 K468-1 K363P K438 K1504-1 G[...]

LF-72/74 ACCESSORIES CC-5 CC-5 Re t ur n to Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T OC Re t ur n to Ma st e r T OC Re tu r n to Ma st e r T OC Re tur n to Ma st e r T O C Re tur n t o Ma ste r T OC OPTIONAL KITS: K1634-1 K1634-2 K659-1 3000290 K586-1 K1524-3 K163 K1557-1 K1556-1 K1555-1[...]

LF-72/74 NOTES CC-6 CC-6 Re t ur n to Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T OC Re t ur n to Ma st e r T OC Re tu r n to Ma st e r T OC Re tur n to Ma st e r T O C Re tur n t o Ma ste r T OC[...]

Re t ur n to Ma st e r T OC Re tu r n to Ma st e r T OC Re tur n to Ma st e r T O C Re tur n t o Ma ste r T OC POWER FEED 10M SINGLE/DUAL Section DD-1 Section DD-1 T ABLE OF CONTENTS - MAINTENANCE SECTION - Maintenance ........................................................................................................Section DD Safety Precautio[...]

LF-72/74 MAINTENANCE DD-2 DD-2 Re t ur n to Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T OC Re t ur n to Ma st e r T OC Re tu r n to Ma st e r T OC Re tur n to Ma st e r T O C Re tur n t o Ma ste r T OC MAINTENANCE Safety Precautions ELECTRIC SHOCK can kill. • Do not touch electrically liv[...]

LF-72/74 MAINTENANCE DD-3 DD-3 Re t ur n to Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T OC Re t ur n to Ma st e r T OC Re tu r n to Ma st e r T OC Re tur n to Ma st e r T O C Re tur n t o Ma ste r T OC FIGURE DD.1 FIGURE DD.2 J2 CONNECTOR[...]

LF-72/74 MAINTENANCE DD-4 DD-4 Re t ur n to Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T OC Re t ur n to Ma st e r T OC Re tu r n to Ma st e r T OC Re tur n to Ma st e r T O C Re tur n t o Ma ste r T OC 3 1 4 2 1. Center Assembly 2. Wire Drive Assembly 3. Wire Reel Stand LF-72 4. Wire Reel S[...]

Re t ur n to Ma st e r T OC Re tu r n to Ma st e r T OC Re tur n to Ma st e r T O C Re tur n t o Ma ste r T OC LF-72/74 SINGLE/DUAL Section E-1 Section E-1 Theory of Operation ...............................................................................................Section E General Description .................................................[...]

F IGURE E.2 GENERAL DESCRIPTION & INPUT RECEPT ACLE, CONTROL BOARD AND OPERA TOR CONTROLS 14 PIN INPUT CABLE R ECEPTACLE 2 4/42 VAC CONTROL BOARD WIRE FEED SPEED POT. TRIGGER INTERLOCK 2-STEP C OLD FEED GAS PURGE OPTIONAL BURNBACK TIMER OPTIONAL REMOTE VOLTAGE C ONTROL GAS SOLENOID 3.75 AMP OVERLOAD PROTECTION WIRE DRIVE RECEPTACLE WIRE DRIVE M[...]

LF-72/74 THEOR Y OF OPERA TION DRIVE MOTOR, T ACH FEEDBACK AND GAS SOLENOID The leads to the drive motor , gas solenoid and the tach (hall effect device LF-74 and LF-72 above codes 11290) are br ought into the control box via the 14 pin receptacle. This 14 pin r eceptacle also houses the gun trigger leads and the voltage sense leads. When the gun t[...]

LF-72/74 NOTES E-4 E-4 Re t ur n to Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T OC Re t ur n to Ma st e r T OC Re tu r n to Ma st e r T OC Re tur n to Ma st e r T O C Re tur n t o Ma ste r T OC[...]

Re t ur n to Ma st e r T OC Re tu r n to Ma st e r T OC Re tur n to Ma st e r T O C Re tur n t o Ma ste r T OC LF-72/74 SINGLE/DUAL Section F-1 Section F-1 T ABLE OF CONTENTS - TROUBLESHOOTING & REP AIR SECTION - T roubleshooting & Repair Section ........................................................................Section F How to Use T [...]

HOW TO USE TROUBLESHOOTING GUIDE Service and repair should be performed by only Lincoln Electric Factory T rained Personnel. Unauthorized repairs performed on this equipment may r esult in danger to the technician and machine operator and will invalidate your factory warranty . For your safety and to avoid Electrical Shock, please observe all safet[...]

LF-72/74 Re t ur n to Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T OC Re t ur n to Ma st e r T OC Re tu r n to Ma st e r T OC Re tur n to Ma st e r T O C Re tur n t o Ma ste r T OC TROUBLESHOOTING & REP AIR F-3 F-3 Sometimes machine failures appear to be due to PC board failures. These p[...]

Re t ur n to Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T OC Re t ur n to Ma st e r T OC Re tu r n to Ma st e r T OC Re tur n to Ma st e r T O C Re tur n t o Ma ste r T OC TROUBLESHOOTING & REP AIR F-4 F-4 PROBLEMS (SYMPTOMS) POSSIBLE AREAS OF MISADJUSTMENT(S) RECOMMENDED COURSE OF ACTIO[...]

The arc burns back to the tip. The gas continues to flow for a long time after the weld. 1. If timer kit is installed, reduce the amount of burnback time. 2. If the timer kit is installed, reduce the amount of post flow time. Re t ur n to Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T OC Re t [...]

LF-72/74 TROUBLESHOOTING & REP AIR F-6 F-6 Re t ur n to Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T OC Re t ur n to Ma st e r T OC Re tu r n to Ma st e r T OC Re tur n to Ma st e r T O C Re tur n t o Ma ste r T OC LF-72/74 Observe Safety Guidelines detailed in the beginning of this manu[...]

Service and repair should be performed by only Lincoln Electric factory trained personnel. Unauthorized repairs performed on this equipment may result in danger to the technician or machine operator and will invalidate your factory warranty . For your safety and to avoid electrical shock, please observe all safety notes and pre- cautions detailed t[...]

LF-72/74 F-8 F-8 Re t ur n to Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T OC Re t ur n to Ma st e r T OC Re tu r n to Ma st e r T OC Re tur n to Ma st e r T O C Re tur n t o Ma ste r T OC TROUBLESHOOTING & REP AIR TEST PROCEDURE 1. Remove power from the LF72/LF74 wir e drive unit. 2. Us[...]

LF-72/74 F-9 F-9 Re t ur n to Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T OC Re t ur n to Ma st e r T OC Re tu r n to Ma st e r T OC Re tur n to Ma st e r T O C Re tur n t o Ma ste r T OC TROUBLESHOOTING AND REP AIR Service and repair should be performed by only Lincoln Electric factory tra[...]

LF-72/74 F-10 F-10 Re t ur n to Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T OC Re t ur n to Ma st e r T OC Re tu r n to Ma st e r T OC Re tur n to Ma st e r T O C Re tur n t o Ma ste r T OC TROUBLESHOOTING AND REP AIR GAS SOLENOID 552B 552 553 Off = 0 VDC OCV = 59 VDC On = 7.7 VDC Located o[...]

LF-72/74 F-11 F-11 Re t ur n to Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T OC Re t ur n to Ma st e r T OC Re tu r n to Ma st e r T OC Re tur n to Ma st e r T O C Re tur n t o Ma ste r T OC TROUBLESHOOTING AND REP AIR Service and repair should be performed by only Lincoln Electric factory t[...]

LF-72/74 F-12 F-12 Re t ur n to Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T OC Re t ur n to Ma st e r T OC Re tu r n to Ma st e r T OC Re tur n to Ma st e r T O C Re tur n t o Ma ste r T OC TROUBLESHOOTING AND REP AIR 552A 552B + - 580 42 41 DIODE BRIDGE TEST (continued) FIGURE F .4 – CON[...]

LF-72/74 F-13 F-13 Re t ur n to Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T OC Re t ur n to Ma st e r T OC Re tu r n to Ma st e r T OC Re tur n to Ma st e r T O C Re tur n t o Ma ste r T OC TROUBLESHOOTING AND REP AIR Service and repair should be performed by only Lincoln Electric factory t[...]

LF-72/74 F-14 F-14 Re t ur n to Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T OC Re t ur n to Ma st e r T OC Re tu r n to Ma st e r T OC Re tur n to Ma st e r T O C Re tur n t o Ma ste r T OC 577 576 575 0 VDC MIN. WFS 5 VDC MIN. WFS 10K/2W WIRE FEED SPEED CONTROL POTENTIOMETER TEST PROCEDURE[...]

LF-72/74 F-15 F-15 Re t ur n to Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T OC Re t ur n to Ma st e r T OC Re tu r n to Ma st e r T OC Re tur n to Ma st e r T O C Re tur n t o Ma ste r T OC TROUBLESHOOTING AND REP AIR Service and repair should be performed by only Lincoln Electric factory t[...]

LF-72/74 F-16 F-16 Re t ur n to Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T OC Re t ur n to Ma st e r T OC Re tu r n to Ma st e r T OC Re tur n to Ma st e r T O C Re tur n t o Ma ste r T OC REMOV AL PROCEDURE 1. Remove the input power ( 42V AC ) from the LN72/LN74 unit. 2. Using the 5/16 nu[...]

LF-72/74 F-17 F-17 Re t ur n to Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T OC Re t ur n to Ma st e r T OC Re tu r n to Ma st e r T OC Re tur n to Ma st e r T O C Re tur n t o Ma ste r T OC TROUBLESHOOTING AND REP AIR Service and repair should be performed by only Lincoln Electric factory t[...]

LF-72/74 F-18 F-18 Re t ur n to Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T OC Re t ur n to Ma st e r T OC Re tu r n to Ma st e r T OC Re tur n to Ma st e r T O C Re tur n t o Ma ste r T OC TROUBLESHOOTING AND REP AIR WIRE DRIVE MOT OR AND GEAR BOX REMOV AL AND REPLACEMENT PROCEDURE (Contin[...]

LF-72/74 F-19 F-19 Re t ur n to Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T OC Re t ur n to Ma st e r T OC Re tu r n to Ma st e r T OC Re tur n to Ma st e r T O C Re tur n t o Ma ste r T OC TROUBLESHOOTING AND REP AIR WIRE DRIVE MOT OR AND GEAR BOX REMOV AL AND REPLACEMENT PROCEDURE (Contin[...]

LF-72/74 TROUBLESHOOTING AND REP AIR F-20 F-20 Re t ur n to Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T OC Re t ur n to Ma st e r T OC Re tu r n to Ma st e r T OC Re tur n to Ma st e r T O C Re tur n t o Ma ste r T OC WIRE DRIVE MOT OR AND GEAR BOX REMOV AL AND REPLACEMENT PROCEDURE (Contin[...]

LF-72/74 TROUBLESHOOTING AND REP AIR F-21 F-21 Re t ur n to Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T OC Re t ur n to Ma st e r T OC Re tu r n to Ma st e r T OC Re tur n to Ma st e r T O C Re tur n t o Ma ste r T OC RETEST AFTER REP AIR Retest a machine: • If it is rejected under test f[...]

LF-72/74 NOTES F-22 F-22 Re t ur n to Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T OC Re t ur n to Ma st e r T OC Re tu r n to Ma st e r T OC Re tur n to Ma st e r T O C Re tur n t o Ma ste r T OC[...]

LF-72/74 Re t ur n to Ma st e r T OC Re tu r n to Ma st e r T OC Re tur n to Ma st e r T OC Re tur n to Ma st e r T OC Section G-1 Section G-1 T ABLE OF CONTENTS - ELECTRICAL DIAGRAMS SECTION - Electrical Diagrams........................................................................................................................Section G Wiring [...]

ELECTRICAL DIAGRAMS G-2 LF-72/74 WIRING DIAGRAM - ENTIRE MACHINE - CODE 1 1075, 1 1076, 1 1077 (L12146) LF-72 L12146 A CAVITY NUM BERING SEQU ENCE ( COMPONENT SIDE OF P.C. BOARD) J3 2 1 J5,J8 J9,J60 4 3 6 1 GENERAL INFORMATION ELECTRICAL SYMBOLS PER E 1537 C OLOR CODE B - BLACK R- R E D U - BLUE COMMON ANALOG P.C. BOARD A D C B E 554 556 TRIGGER CO[...]

ELECTRICAL DIAGRAMS G-3 LF-72/74 WIRING DIAGRAM - ENTIRE MACHINE - CODE 1 1209, 1 1210, 1 121 1,1 1227 (L12146-1) LF-72 L12146-1 A CAVITY NUM BERING SEQU ENCE (COMPONENT SIDE OF P.C. BOARD) J 3 2 1 J 5,J8 J9,J60 4 3 6 1 GENERAL INFORMATION ELECTRICAL SYMBOLS PER E 1537 COLOR CODE B - BLACK R- R E D U - BLUE COMMON ANALOG P.C. BOARD A D C B E 554 55[...]

ELECTRICAL DIAGRAMS G-4 LF-72/74 WIRING DIAGRAM - ENTIRE MACHINE - CODE 1 1290, 1 1291, 1 1292,1 1293 (L12146-2) LF-72 L12146-2 A C AVITY NUM BERING SEQUENCE (COMPONENT SIDE OF P.C. BOARD) J3 2 1 J5,J8 J 9,J60 4 3 6 1 COMMON ANALOG P.C. BOARD A D C B E 554 5 56 TRIGGER CONNECTOR J13 559 515 558 COLD FEED S1 F EED PLATE GENERAL INFORMATION ELECTRICA[...]

ELECTRICAL DIAGRAMS G-5 LF-72/74 WIRING DIAGRAM - ENTIRE MACHINE - CODE 1 1 195, 1 1 196, 1 1 197, (L12484) LF-74 L12484 A C AVITY NUM BERING SEQUENCE (COMPONENT SIDE OF P.C. BOARD) J3 2 1 J5,J8 J 9,J60 4 3 6 1 COMMON ANALOG P.C. BOARD A D C B E 554 5 56 TRIGGER CONNECTOR J13 559 515 558 COLD FEED S1 F EED PLATE GENERAL INFORMATION ELECTRICAL SYMBO[...]

Re t ur n to Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re t ur n to Ma st e r T OC Re tu r n to Ma st e r T OC Re tur n to Ma st e r T OC Re tur n to Ma st e r T OC ELECTRICAL DIAGRAMS G-6 LF-72/74 SCHEMA TIC - ENTIRE MACHINE - CODE 1 1075, 1 1076, 1 1077 (G4617) LF-72 A D C B E 554 5[...]

ELECTRICAL DIAGRAMS G-7 LF-72/74 SCHEMA TIC - ENTIRE MACHINE - CODE 1 1209, 1 1210, 1 121 1,1 1227 (G4617-1) LF-72 A D C B E 554 556 TRIG GER C ONNECTOR J4 559 515 558 COLD F EED S1 FEED PLAT E T RIGGER I NPUT 67 556 J1-4 J1-5 J1-11 J1-12 J1-15 559 1 4 3 2 6 5 P 5 8 7 M OT OR / G EARBOX W B L5 515 558 589 587 554 551 550 551 550 576 577 575C 553 55[...]

ELECTRICAL DIAGRAMS G-8 LF-72/74 SCHEMA TIC - ENTIRE MACHINE - CODE 1 1290, 1 1291, 1 1292,1 1293 (G4617-2) LF-72 A D C B E 554 556 TRIG GER CONNECTOR J 13 559 515 558 C OLD FEED S1 FEED PLAT E TRIG GER INP UT 67 556 J1-4 J1-5 J1-11 J1-12 J1-15 559 1 4 3 2 6 5 P10 8 7 MOT OR / GEARBOX W B L5 515 558 589 587 554 A 550 551 550 576 577 575C 553 552 2 [...]

ELECTRICAL DIAGRAMS G-9 LF-72/74 SCHEMA TIC - ENTIRE MACHINE - CODE 1 1 195, 1 1 196, 1 1 197, (G4942) LF-74 A D C B E 554 556 T RIG GER C ONNECTOR J13 559 515 558 COLD F EED S1 FEED PLAT E T RIGGER I NPUT 67 556 J1-4 J1-5 J1-11 J1-12 J1-15 559 1 4 3 2 6 5 P 10 8 7 M OT OR / GEARBOX W B L5 515 558 589 587 554 A 550 551 550 576 577 575C 553 552 2 4 [...]

ELECTRICAL DIAGRAMS G-10 LF-72/74 SCHEMA TIC - COMMON ANALOG CONTROL PC BOARD - (G4559 SHEET 1) G-10 NOTE: This diagram is for reference only . It may not be accurate for all machines covered by this manual. Re t ur n to Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re t ur n to Ma st e r[...]

ELECTRICAL DIAGRAMS G-11 LF-72/74 SCHEMA TIC - COMMON ANALOG CONTROL PC BOARD - (G4559 SHEET 2) G-11 NOTE: This diagram is for reference only . It may not be accurate for all machines covered by this manual. Re t ur n to Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re t ur n to Ma st e r[...]

ELECTRICAL DIAGRAMS G-12 LF-72/74 SCHEMA TIC - COMMON ANALOG CONTROL PC BOARD - (G4559 SHEET 3) G-12 NOTE: This diagram is for reference only . It may not be accurate for all machines covered by this manual. Re t ur n to Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re t ur n to Ma st e r[...]

NOTE: Lincoln Electric assumes no responsibility for liablilities resulting from board level troubleshooting. PC Board repairs will invalidate your factory warranty . Individual Printed Circuit Board Components are not available from Lincoln Electric. This information is pro- vided for reference only . Lincoln Electric discourages board level troub[...]