Interlink electronic L485RSIB manual

W ARNING Do not try to light this appliance without reading the “LIGHTING” ins trucons secon of this manual. Do not st ore or use gasoline or other am mable liquids or vapor s in the vicinity of this or an y other appliance. An L.P . cylinder not connect ed for use mus t not be stor ed in the vicinity of this or any other appliance. If[...]

2 www .ultrachef grills.com UL TRA CHEF® GAS GRILL LIMITED W ARRANTY NAPOLEON APPLIANCE C ORPORA TION warr ants the f ollowing mat erials and workmanship in your new UL TRA CHEF® gas grill agains t def ects for 10year s. This cov ers aluminum c ast ings (ex cluding paint), side shelves (ex cluding paint), stainless st eel contr ol panel (excludin[...]

3 www .ultrachef grills.com W ARNING ! Failure t o follow these ins trucons could result in property damag e, personal injury or death. R ead and follow all warnings and ins trucons in this manual prior to oper ang grill. Saf e Oper a ng Pr acces • This gas grill mus t be assembled ex actly according to the ins trucons in the ma[...]

4 www .ultrachef grills.com Electrical Prec auons W ARNING ! Failure t o follow these ins trucons could result in property damag e, personal injury or death. • T o protect ag ainst electric shock, do not immerse cor d or plugs in water or other liquid. • Unplug from the outlet when not in use and be fore cleaning. Allo w to cool bef ore p[...]

5 www .ultrachef grills.com Propane Cylinder Inst allaon Cylinder Connecon: Ensure that the g as regulator hose is kink free. R emove the c ap or plug from the cylinder fuel valve. Insert the black QCC1 r egulator nipple on to the QCC1 fuel valv e. Hand ghten clockwise. Do not use tools. Leak tes t all joints prior to using the barbecue. A[...]

6 www .ultrachef grills.com Leak T es ng Instrucons W ARNING ! A leak test must be perf ormed annually and each me a cylinder is hook ed up or if a part of the gas s yst em is replaced. W ARNING ! Never use an open ame to check for g as leaks. Be certain no spark s or open ames are in the area while you check f or leaks. Sparks or op[...]

7 www .ultrachef grills.com Lights Le Burner Side Burner Right Burner Centre Burner Lighng Ins trucons O Posion Rear Burner Side Burner Igniter W ARNING ! Open lid W ARNING ! Ensure all burner contr ols are in the o posion. T urn on the gas supply v alve. Main T ube Burner Lighng Rear Burner Lighng (If equipped) Side Burn[...]

8 www .ultrachef grills.com Oper ang The Grill Inial Lighng : When lit f or the rs t me, the gas grill emits a slight odor . This is a normal temporary condion caused by the “burn-in” of int ernal paints and lubricants used in the manuf acturing process and does not occur again. Simply run the main burner s on high for appr ox[...]

9 www .ultrachef grills.com 1. Follow the infr ared side burner lighng instrucons and oper ate on high f or 5 minutes with the lid opened or unl the cer amic burners glow r ed. 2. Place food on grills and c ook according to mes lis ted in the Infr ared Grilling Chart. 3. Depending upon your tas te, con nue cooking over infr ared burn[...]

10 www .ultrachef grills.com Infr ar ed Grilling Chart Food Control Se ng Cooking Time Helpful Suggesons Steak 1 in. thick High seng 2 min. each side. High seng 2 min. each side then medium seng. High seng 2 min. each side then medium seng. 4 min. – Rare 6 min. – Medium 8 min. – W ell done When selecng meat f or grilli[...]

11 www .ultrachef grills.com W ARNING ! Always w ear protecve glo ves and safe ty glasses when cleaning your grill. W ARNING ! T o av oid the possibility of burns, maintenance should be done only when the grill is c ool. Av oid unprot ected cont act with hot surfaces. Ensure all burner s are turned o . Clean grill in an area where cleaning so[...]

12 www .ultrachef grills.com T ube Burner : The burners are made fr om heavy wall 304 s tainless st eel, but extr eme heat and a corr osive envi ronmen t can cause surf ace corrosion t o occur . This can be remov ed with a brass wir e brush. CAUTION ! Bewar e of Spiders. Spiders and insects ar e ar acted to the smell of pr opane and natural g as[...]

13 www .ultrachef grills.com does not enrely elimina te the problem. A nes t or web can cause the burner t o burn with a so yellow or orang e ame or cause a re (ashback) at the air shu er beneath the con trol panel. T o clean the inside of the burner , it must be removed from the g as grill: Remove the scre w that aaches the bu[...]

14 www .ultrachef grills.com Problem Possible Causes Soluon Burners burn with y ellow ame, accompanied by the smell of gas. Possible spider web or other debris, or improper air shuer adjus tment. Thoroughly clean burner by r emoving. See gener al maintenance instrucons. Open air shuer slightly accor ding to combuson air adjus tmen[...]

15 www .ultrachef grills.com KEEP Y OUR RECEIPT AS PROOF OF PURCHASE T O V ALIDA TE Y OUR W ARRANTY . Or dering R eplacement P arts W arranty Informaon MODEL: DA TE OF PURCHASE: SERIAL NUMBER: (Rec ord inf ormaon here f or easy r ef erence) Bef ore con tacng the Cust omer Care Department, check the NA C W ebsite f or more e xtensive cleani[...]

16 www .ultrachef grills.com CAUTION ! During unpacking and assembly we r ecommended you w ear work gloves and saf ety glasses for y our protecon. Although w e make ev ery eort to mak e the assembly process as problem free and safe as possible, it is char acterisc of fabric ated st eel parts that the edges and c orners might be sharp and c[...]

17 www .ultrachef grills.com 2. Cast er/Brack et Inst alla on A ach (4) cast ers, using (4) ¼ -20 x 3/8” scr ews and (4) ¼ -20 lock nuts f or each caster . A ach brack ets under front cas ters as illustr ated. Tight en securely . 1. Magnet Ins talla on Snap magnet into slot in fr ont of boom shelf . 1 X N430-0002 16 X N570-0073 ([...]

18 www .ultrachef grills.com Pr opane Only 4 x N570-0080 (#14 x 1/2”) 3/8”(10mm) 3. Propane T ank Ring Ins talla on Insert propane t ank ring into slots in boom of shelf as shown. F old tabs over t o secure in place. 4. Le and Righ t Cart P anel Ins talla on Install end c art panels ensuring slots in panel are to the top, r est pane[...]

19 www .ultrachef grills.com 6 x N570-0080 (#14 x 1/2”) 3/8”(10mm) 5. T r ansf ormer/R ear Cart P anel Inst allaon Install the tr ansformer and the power bar on to the rear panel as illus trat ed using (6) M4 x 8mm screws and (6) M4 lock nuts. Rout e the power cor d through the rubber gr ommet in the rear panel. Fit the rear cart panel be tw[...]

20 www .ultrachef grills.com 7. Fron t Cabinet Support Inst allaon F asten top r ail assembly to the front of side panels using (4) #14 x 1/2” scre ws. For ease of inst allaon st art all screws be for e ghtening c ompletely . Snap magnet into place as shown. 8. Heat Shield Ins tallaon A ach heat shield above pr opane tank ring usin[...]

21 www .ultrachef grills.com 4 x N570-0080 (#14 x 1/2”) 3/8”(10mm) 4 x N570-0080 (#14 x 1/2”) 1 X N430-0002 7. Fron t Cabinet Support Inst allaon F asten top r ail assembly to the front of side panels using (4) #14 x 1/2” scre ws. For ease of inst allaon st art all screws be for e ghtening c ompletely . Snap magnet into place as sh[...]

22 www .ultrachef grills.com 4 x N570-0091 (1/4-20 X 1/2”) 3/8”(10mm) Correct Assembly 9. Grill Head Ins talla on L485RSIB MODELS - Ar e equipped with internal lights. T o avoid assembly dicules, prior to moun ng grill head remov e the zip e holding the wire connect ors in place. (T ak e care when r emoving the e not to damage[...]

23 www .ultrachef grills.com 3/8”(10mm) 2 x N570-0073 (1/4-20 X 3/8”) 10. T r ansf ormer / R osserie Mount Ins tallaon (R SIB MODEL) Connect the two wire c onnectors fr om the lights to the tw o wire connect ors coming fr om the trans former . Install rosserie mount br ack et to le side of barbecue as shown using (2) 1/4 – 20 x 3/[...]

24 www .ultrachef grills.com T abs located on either side of ice buck et must eng age notches in side shelf . 11. Assembling Handles to Side Shelf Peel pr otecve c oang from side shelf . A ach handles to side shelf as shown using (8) 1/4-20 x 3/8” screw s. 8 x N570-0073 (1/4-20 X 3/8”) 3/8”(10mm) 485RSIB MODEL 11. Assembling Handles [...]

25 www .ultrachef grills.com 4 x N570-0082 (1/4-20 X 5/8”) 3/8”(10mm) 4 x N735-0001 (insulated washer) 12. Side Shelf Ins talla on Insert (4) ¼-20 x 5/8” screw s through the washer s into the thr eaded holes in the side of the base; do not ghten all the wa y . Slide the assembled side shelf over the scre w heads and nish ghtening[...]

26 www .ultrachef grills.com 13. Side Burner Ins talla on Insert (4) ¼-20 x 5/8” screw s through the washer s into the thr eaded holes in the side of the base; do not ghten all the wa y . Slide the assembled side burner over the scre w heads and nish ghtening. Fit the orice into the burner tube and secure with the hose r etainer c[...]

27 www .ultrachef grills.com 4 x N570-0080 (#14 x 1/2”) 3/8”(10mm) 14. Cabinet Door Ins t allaon Install door handle on to fron t of door using (2) #14 x 1/2” screws per door . Insert pivot rod thr ough hole on inside top of door . Holding door in one hand, direct pivot rod int o hole in underside of fron t cabinet support. Once secure, le[...]

28 www .ultrachef grills.com 15. Sear Plat e Installa on Insert sear plates in to base, posion one over each tube burner with slots down t o allow drippings to tra vel thr ough. 16. Grids and W arming Rack Installa on Posion grids and w arming rack int o base as shown. Res t warming r ack on brack ets inside hood and grids on front and [...]

29 www .ultrachef grills.com 17. Grease T r a y and Holder Ins talla on Clip the wire gr ease tra y holder into the two holes loc ated in the cent er of the back panel. Place the aluminum grease tra y into the gr ease tr ay holder . 18. Drip P an Ins talla on Slide drip pan into r ear of base as shown. Ensure dip pan rides along r ails on bo?[...]

30 www .ultrachef grills.com R osserie Kit Assembly Instrucon (rosserie kit is oponal) Assemble rosserie kit componen ts as shown. Ensure s top bushing is ght ened on the inside of hood casng.[...]

31 www .ultrachef grills.com Providing P ower T o Y our Grill (485RSIB MODEL ONL Y) CAUTION ! T o ensure prot econ agains t electric shock, use only a Ground F ault Interrupt er (GFI) pro tect ed circuit with this outdoor g as cooking appliance. T o provide pow er to your grill, plug a gr ounded electrical cord in to the electrical bo x installe[...]

32 www .ultrachef grills.com Propane Only – Proper Hose Connecon Ensure the r egulator dr ops int o the small opening, between the tank hea t shield and the right side of the cabine t. W ARNING – FIRE HAZARD The regula tor must be a ached so that no part of the hose touches the under side of the grill or drip pan. A re will r esult if [...]

33 www .ultrachef grills.com Natural Gas Only – Proper Hose Connecon 3/4”(19mm) W ARNING ! The installaon mus t be performed by a licensed g as er , and all connecons must be leak test ed befor e opera ng the grill. Do not use pipe dope or teon t ape on this connecon. Bushing is pre-ins talled at f actory . 1 x N640-0001[...]

34 www .ultrachef grills.com Natural Gas Only – Improper Hose Connecon W ARNING – FIRE HAZARD W ARNING ! Do not route hose over t op of rear panel. W ARNING ! Do not route hose underneath drip pan. W ARNING ! Ensure the hose does not contact an y high temper atur e surfaces, or it may melt and leak causing a re.[...]

35 www .ultrachef grills.com Leak T es ng Instrucons W ARNING ! A leak test must be perf ormed annually and each me a cylinder is hook ed up or if a part of the gas s yst em is replaced. W ARNING ! Never use an open ame to check for g as leaks. Be certain no spark s or open ames are in the area while you check f or leaks. Sparks or o[...]

36 www .ultrachef grills.com Item Part # Descripon 485 1 N135-0030G lid side casng le x 2 N135-0031G lid side casng right x 3 N335-0061K black lid insert x N335-0060 stainless s teel lid insert x 4 N585-0066 lid heat shield - st ainless steel only x 5 N510-0010 black silicone lid bumper x 6 N685-0007 temper ature g auge x 9 N010-0652 li[...]

37 www .ultrachef grills.com 485 Parts Lis t Item Part # Descripon 485 45 N325-0062 side shelf handle x 46 N475-0265 control panel x 47 N655-0124S front c abinet support x 48 N475-0183S le/right side panel cabine t enclosure x 49 N160-0014 grease tra y holder x 50 N185-0001 grease tra y foil x N710-0062 grease tr ay aluminium ac 52 N475-0271S[...]

38 www .ultrachef grills.com 485 P ARTS DIA GRAM[...]

39 www .ultrachef grills.com 485RSB P arts List Item Part # Descripon 485RSB 1 N135-0030G lid side casng le x 2 N135-0031G lid side casng right x 3 N335-0061K black lid insert x N335-0060 stainless s teel lid insert x 4 N585-0066 lid heat shield - st ainless steel only x 5 N510-0010 black silicone lid bumper x 6 N685-0007 temper ature g[...]

40 www .ultrachef grills.com Item Part # Descripon 485RSB 45 N325-0062 side shelf handle x 46 N475-0266 control panel x 47 N655-0124S fr ont cabinet support x 48 N475-0183S le /right side panel cabinet enclosur e x 49 N160-0014 grease tra y holder x 50 N185-0001 grease tra y foil x N710-0062 grease tr ay aluminium ac 52 N475-0271S r ear cart [...]

41 www .ultrachef grills.com Item Part # Descripon 485RSB N455-0063 side burner orice 1.45 mm n N725-0040 side burner valve p N725-0041 side burner valve n 88 N160-0016 side burner hose/orice retainer clip x 89 N570-0091 1/4-20 x 1/2" screw -sharp x 90 N190-0001 baery pack x W043-0002 baery "AA' x 91 N750-0020B wiring [...]

42 www .ultrachef grills.com 485RSB P AR TS DIA GRAM[...]

43 www .ultrachef grills.com Item Part # Descripon 485RSIB 1 N135-0030G lid side casng le x 2 N135-0031G lid side casng right x 3 N335-0061K black lid insert x N335-0060 stainless s teel lid insert x 4 N585-0066 lid heat shield - st ainless steel only x 5 N510-0010 black silicone lid bumper x 6 N685-0007 temper ature g auge x 9 N010-065[...]

44 www .ultrachef grills.com Item Part # Descripon 485RSIB 46 N475-0283 control panel x 47 N655-0124S fr ont cabinet support x 48 N475-0183S le /right side panel cabinet enclosur e x 49 N160-0014 grease tra y holder x 50 N185-0001 grease tra y foil x N710-0062 grease tr ay aluminium ac 52 N475-0271S r ear cart panel x 53 N160-0015 propane tan[...]

45 www .ultrachef grills.com Item Part # Descripon 485RSIB 87 N455-0062 side burner orice #60 p N455-0063 side burner orice 1.45 mm n N725-0040 side burner valve P N725-0041 side burner valve n 88 N160-0016 side burner hose/orice retainer clip x 89 N707-0003 transformer ligh ts x N175-0002 electrical connector x 90 N460-0002 recept acle[...]

46 www .ultrachef grills.com 485RSIB P AR TS DIA GRAM[...]

47 www .ultrachef grills.com ELE CTRICAL CIRCUIT DIA GRAM (FOR MODELS WITH INTERNAL LIGHTS ONL Y)[...]

48 www .ultrachef grills.com FAX TO: 705 727 4282 CONTACT NA ME:__________________________ ______________________ _________________ _____ SHIP TO :____________________ __________________ ______________________ _________________ _____________ __________________ _________________ _______________________ __________________ _____________ ______________[...]