Honda Automobiles EG2500X manual

Owner’s Manual GENERATOR EG14OOX/EG25OOX 02001 Honda Motor Co., Ltd. -All Rights Reserved[...]

The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Ew The generator is a potential source of electrical shock if misused. Do not expose the generator to moisture, rain or snow. Do not let the generator get wet, and do not operate it with wet hands. Keep[...]

Congratulations on your selection of a Honda generator. We are certain you will be pleased with your purchase of one of the finest generators on the market. We want to help you get the best results from your new generator and to operate it safely. This manual contains the information on how to do that; please read it carefully. As you read this man[...]

A FEW WORDS ABOUT SAFETY Your safety and the safety of others are very important. And using this generator safely is an important responsibility. To help you make informed decisions about safety, we have provided operating procedures and other information on labels and in this manual. This information alerts you to potential hazards that could hurt[...]

CONTENTS SAFETY ....................................................................................................... 5 Safety Label Locations ........................................................................ 5 Safety Information ............................................................................... 7 COMPONENT IDENTIFICATION ....[...]

TRANSPORTlNG/STORAGE ................................................................... 41 Transporting ....................................................................................... 41 Storage ................................................................................................ 42 TROUBLESHOOTING ..............................[...]

SAFETY SAFETY LABEL LOCATIONS These labels warn you of potential hazards that can cause serious injury. Read them carefully. If a label comes off or becomes hard to read, contact your Honda generator dealer for a replacement. ( EG2500X ) GASOLINE IS HIGLY FLAMMABLE AND EXPLOSIVE. YOU COULD BE BURNED OR SERIOUSLY INJURED. STOPTHE ENGINE AN0 KEEP HEA[...]

RtPANOUE SUR L'APPARflL. IINSPfCCIONAR PARA COMBUSTIBl1 DfRRAMADO PARlR MOTOR ANTES Ot [CHAR. < EG1400X) I 00 NOT CONNECT THIS GENERATOR TO ANY IUILDINGS ELECTRICAL SYSTEM UNLESS AN BY A LICENSED ELECTRICIAN. ISOLATION SWITCH HAS BEEN INSTALLED READ OWNERS MANUAL CAREFULLY. < EG1400X) USING THE GENERATOR IN RAIN, SNOW OR NEAR WATER CAN L[...]

SAFETY INFORMATION Honda generators are designed to give safe and dependable service if operated according to instructions. Read and understand this owner's manual before operating your generator. You can help prevent accidents by being familiar with your generator's controls, and by observing safe operating procedures. Operator Responsib[...]

Electric Shock Hazards The generator produces enough electric power to cause a serious shock or electrocution if misused. Using a generator or electrical appliance in wet conditions, such as rain or snow, or near a pool or sprinkler system, or when your hands are wet, could result in electrocution. Keep the generator dry. If the generator is stored[...]

COMPONENT IDENTIFICATION 9[...]

FUEL TANK CAP MUFFLER GROL *Record the engine and frame serial numbers for your future reference. Refer to these serial numbers when ordering parts, and when making technical or warranty inquiries (see page49 ). Frame serial number: Engine serial number: 10[...]

CONTROLS ENGINE SWITCH To start and stop the engine. Key position: OFF: To stop the engine. ON: To run the engine. ENGINE SWITCH RECOIL STARTER To start the engine, pull the starter grip lightly until resistance is felt, then pull briskly. m Do not allow the starter grip to snap back against the engine. Return it gently to prevent damage to the sta[...]

FUEL VALVE LEVER The fuel valve is located on the carburetor. When the fuel valve lever is in the ON position, fuel is allowed to flow from the fuel tank to the carburetor. Be sure to return the fuel valve lever to the OFF position after stopping the engine. VALVE LEVER CHOKE LEVER The choke is used to provide an enriched fuel mixture when starting[...]

~~~ ~ AC CIRCUIT BREAKER The AC circuit breaker will automatically switch OFF if there is a short circuit or an overload of the generator at the AC receptacle. If the AC circuit breaker is switched OFF automatically, check that the appliance is working properly and does not exceed the rated load capacity of the AC circuit before switching the AC ci[...]

OIL ALERT@ SYSTEM The Oil Alert@ system is designed to prevent engine damage caused by an insufficient amount of oil in the crankcase. Before the oil level in the crankcase can fall below a safe limit, the Oil Alert? system will automatically stop the engine (the engine switch will remain in the ON position). If the engine stops and will not restar[...]

DC TERMINALS The DC terminals may ONLY be used for charging 12 volt automotive type batteries. The terminals are colored red to identify the positive (+) terminal and black to identify the negative (-) terminal. The battery must be connected to the generator DC terminals with the proper polarity (battery positive to generator red terminal and batte[...]

GENERATOR USE CONNECTIONS TO A BUILDING ELECTRICAL SYSTEM Connections for standby power to a building electrical system must be made by a qualified electrician. The connection must isolate the generator power from utility power, and must comply with all applicable laws and electrical codes. Improper connections to a building electrical system can a[...]

AC APPLICATIONS Before connecting an appliance or power cord to the generator: Make sure that it is in good working order. Faulty appliances or power cords can create a potential for electrical shock. If an appliance begins to operate abnormally, becomes sluggish or stops suddenly, turn it off immediately. Disconnect the appliance, and determine wh[...]

AC OPERATION 1. Start the engine (see page27). 2. Switch ON the AC circuit breaker 3. Plug in the appliance. Most motorized appliances require more than their rated wattage for startup. AC CIRCUIT BREAKER Do not exceed the current limit specified for any one receptacle. If an overloaded circuit causes the AC circuit breaker or circuit protector to [...]

DC OPERATION The DC terminals may ONLY be used for charging 12 volt automotive type batteries. Connecting the battery charging cables: 1. Before connecting the battery charging cable to a battery that is installed in a vehicle, disconnect the vehicle ground battery cable from the battery negative (-) terminal. The battery gives off explosive gases;[...]

6. Start the generator pEq Do not start the vehicle while the battery charging cable is connected and the generator is running. The vehicle or the generator may be damaged. An overloaded DC circuit, excessive current draw by the battery, or a wiring problem will trip the DC circuit protector (PUSH button extends out). If this happens, wait a few mi[...]

Disconnecting the battery cables: 1. Stop the engine. 2. Disconnect the negative (-) battery charging cable from the battery negative (-) terminal. 3. Disconnect the other end of the negative (-1 battery charging cable from the generator negative (-) terminal. 4. Disconnect the positive (+) battery charging cable from the battery positive ( + ) ter[...]

HIGH ALTITUDE OPERATION At high altitude, the standard carburetor air-fuel mixture will be too rich. Performance will decrease, and fuel consumption will increase. A very rich mixture will also foul the spark plug and cause hard starting. Operation at an altitude that differs from that at which this engine was certified, for extended periods of tim[...]

PRE-OPERATION CHECK ENGINE OIL Engine oil is a major factor affecting engine performance and service life. Non detergent and 2-stroke engine oils will damage the engine and are not recommended. Check the oil level BEFORE EACH USE with the generator on a level surface and the engine stopped. Use 4-stroke motor oil that meets or exceeds the requireme[...]

REFUELING Fuel tank capacity: EG1400X: 0.71 US gal (2.7 Q , 0.59 Imp gal) EG2500X: 0.98 US gal (3.7 Q,0.81 Imp gal) With the engine stopped, remove the fuel tank cap and check the fuel level. Refill the fuel tank if the fuel level is low. Gasoline is highly flammable and explosive. You can be burned or seriously injured when handling fuel. Stop the[...]

FUEL RECOMMENDATIONS Use unleaded gasoline with a pump octane rating of 86 or higher. This engine is certified to operate on unleaded gasoline. Unleaded gasoline produces fewer engine and spark plug deposits and extends exhaust system life. Never use stale or contaminated gasoline or an oiI/gasoline mixture. Avoid getting dirt or water in the fuel [...]

Oxygenated Fuels Some conventional gasolines are being blended with alcohol or an ether compound. These gasolines are collectively referred to as oxygenated fuels. To meet clean air standards, some areas of the United States and Canada use oxygenated fuels to help reduce emissions. If you use an oxygenated fuel, be sure it is unleaded and meets the[...]

STARTING THE ENGINE STARTING THE ENGINE 1. Make sure that the AC circuit breaker is in the OFF position. 2. Turn the fuel valve lever to the ON position. 3. To start a cold engine, move the choke lever to the CLOSED position. To restart a warm engine, leave the choke lever in the OPEN position. 4. Turn the engine switch to the ON position. 5. Pull [...]

STOPPING THE ENGINE To stop the engine in an emergency, simply turn the engine switch to the OFF position. Under normal conditions, use the following procedure. 1. Turn the AC circuit breaker to the OFF position. Unplug appliances from the generator AC receptacles. 2. Turn the engine switch to the OFF position. Disconnect DC battery charging cables[...]

THE IMPORTANCE OF MAINTENANCE Good maintenance is essential for safe, economical, and trouble-free operation. It will also help reduce air pollution. Improper maintenance, or failure to correct a problem before operation, can cause a malfunction in which you can be seriously hurt or killed. Always follow the inspection and maintenance recommendatio[...]

MAINTENANCE SAFETY Some of the most important safety precautions follow. However, we cannot warn you of every conceivable hazard that can arise in performing maintenance. Only you can decide whether or not you should perform a given task. Failure to properly follow maintenance instructions and precautions can cause you to be seriously hurt or kille[...]

EMISSION CONTROL SYSTEM INFORMATION Source of Emissions The combustion process produces carbon monoxide, oxides of nitrogen, and hydrocarbons. Control of hydrocarbons and oxides of nitrogen is very important because, under certain conditions, they react to form photochemical smog when subjected to sunlight. Carbon monoxide does not react in the sam[...]

Problems That May Affect Emissions If you are aware of any of the following symptoms, have your engine inspected and repaired by your servicing dealer. Hard starting or stalling after starting. Rough idle. Misfiring or backfiring under load. Afterburning (backfiring). Black exhaust smoke or high fuel consumption. Replacement Parts The emission cont[...]

AIR INDEX An Air Index Information hang tag/label is applied to engines certified to an emission durability time period in accordance with the requirements of the California Air Resources Board. The bar graph is intended to provide you, our customer, the ability to compare the emissions performance of available engines. The lower the Air Index, the[...]

MAINTENANCE SCHEDULE REGULAR SERVICE PERIOD (3) I First I Everv 1 Everv 1 Everv I' ' - I I I Replace Io I Spark arrester Clean I I lo1 I I I I Valve clearance Check-adjust I Everv 500 Hrs (2) 1 Combustion chamber Clean 1 O(2) 1 Fuel tank and filter Clean Every 2 years (Replace if necessary) (2) 1 Fuel line Check Every year (2) NOTE: Emi[...]

ENGINE OIL CHANGE Drain the oil while the engine is warm to assure rapid and complete draining. 1. Remove the oil drain plug and sealing washer, remove the oil filler cap, and drain the oil. UPPER LEVEL / / I OIL DRAIN PLUG OIL FILLER CAP OIL FILLER CAP 2. Reinstall the oil drain plug and sealing washer. Tighten the plug securely. 3. Refill with th[...]

AIR CLEANER SERVICE A dirty air cleaner will restrict air flow to the carburetor. To prevent carburetor malfunction, service the air cleaner regularly. Service more frequently when operating the generator in extremely dusty areas. Using gasoline or flammable solvent to clean the air filter can cause a fire or explosion. Use only soapy water or nonf[...]

SPARK PLUG SERVICE In order to service the spark plug, you will need a spark plug wrench (commercially available). Recommended spark plugs: BPRGES (NGK) W20EPR-U (DENSO) To ensure proper engine operation, the spark plug must be properly gapped and free of deposits. If the engine has been running, the muffler will be very hot. Be careful not to touc[...]

6.Check that the spark plug washer is in good condition, and thread the spark plug in by hand to prevent cross-threading. 7.After the spark plug is seated, tighten with a spark plug wrench to compress the washer. -If installing a new spark plug, tighten 1/2 turn after the spark plug seats to compress the washer. If reinstalling a used spark plug, t[...]

FUEL SEDIMENT CUP CLEANING The sediment cup prevents dirt or water which may be in the fuel tank from entering the carburetor. If the engine has not been run for a long time, the sediment cup should be cleaned. 1.Turn the fuel valve lever to OFF. Remove the sediment cup and O-ring. 2.Clean the sediment cup and O-ring in nonflammable or high flash p[...]

SPARK ARRESTER MAINTENANCE If the generator has been running, the muffler will be very hot. Allow it to cool before proceeding. The spark arrester must be serviced every 100 hours to maintain its efficiency. Clean the spark arrester as follows: 1. Remove @I two 8 mm nuts and @ 6 mm bolt to remove the @ muf- fler assembly. 2. Remove @ four 5 mm scre[...]

TRANSPORTING/STORAGE TRANSPORTING If the generator has been used, allow it cool for at least 15 minutes before loading the generator on the transport vehicle. A hot engine and exhaust system can burn you and can ignite some material. When transporting the generator, turn the engine switch and the fuel valve lever OFF, and keep the generator level t[...]

STORAGE Before storing the unit for an extended period: 1. Be sure the storage area is free of excessive humidity and dust. 2. Service according to the table below: STORAGE TIME Less than 1 month 1 to 2 months 2 months to 1 year 1 year or more I RECOMMENDED SERVICE PROCEDURE TO PREVENT HARD STARTING No preparation required Fill with fresh gasoline [...]

Storage Procedure 1 .Drain the fuel tank, the carburetor and the fuel sediment cup. a. Remove the carburetor drain screw. b.Drain the gasoline from the carburetor into a suitable container. c. Install and tighten the carburetor drain screw. d.Turn the fuel valve lever off and drain the fuel sediment cup. e.Turn the fuel valve lever on and drain the[...]

TROUBLESHOOTING When the engine will not start: ~ Is there fuel in the tank? NO c Refill the fuel tank. I I Is there enough oil in the engine? Add the recom- NO mended oil. I I I may ignite. YES 1 YES Still NO spark Is there a spark Replace the from the spark spark plug. Take the generator ----) to an authorized plug? Honda generator dealer. To che[...]

Appliance does not operate: I I I I Is the AC circuit breaker Turn the AC circuit breaker pd ON. I ON? I I I I NO DEFECTS I Check the electrical ap- dealer. any defects. authorized Honda generator - piance or equipment for Take the generator to an Replace the electrical ap- pliance or equipment. - *Take the electrical ap- pliance or equipment to an[...]

I- r- I WINDING DC 7[...]

, I..- CIRCUIT I BREAKER I ENGINE BLOCK lor SPARKING PLUG a I 5- - ENGINE SWITCH BACK UP COIL I DCTERMINAL - BVR +- I CONTROL BOX BLOCK I I I I 1[...]

Dimensions Model EG2500X EG 1400X Power Droduct descriDtion code I EZCJ EZCR Length 18.7 in (475 mm) 16.3 in (415 mm) 15.7 in (400 mm) Height 16.1 in (410 mm) 15.4 in (390 mm) Width 19.9 in (505 mm) Dry weight 70.5 Ibs (32.0 kg) 87.1 Ibs (39.5 kg) ~~ ~ hgine Model 4-stroke, overhead valve, single cylinder Engine type HONDA GX120K1 I HONDA GX16OK1 9[...]

WARRANTY SERVICE INFORMATION Servicing dealership personnel are trained professionals. They should be able to answer any question you may have. If you encounter a problem that your dealer does not solve to your satisfaction, please discuss it with the dealership’s management. The Service Manager or General Manager can help. Almost all problems ar[...]

~ INDEX COMPONENT IDENTIFICATION ............................................................... 9 CONTROLS ............................................................................................... 11 AC Circuit Breaker .............................................................................. 13 Choke Lever ..............................[...]

MEMO 51[...]

MEMO 52[...]

HONDA The Power of Dreams 31ZB0614 (nH> @ 0 (HC) 500.2001.07 00x31-ZBO-6140 (Em] K1 0 Printed in Japan[...]