Heatilator C-40 manual

www .heatilator .com Heatilator • Constitution EP A Fireplace • 480-1091C November 1 1, 2008 O - T L T ested and Listed by Portland Oregon USA OMNI-T est Laboratories, Inc. C US DO NOT DISCARD THIS MANUAL CAUTION • I m p o r t a n t o p e r a t i n g and maintenance instructions included. • Leave this manual with party responsible for use a[...]

Page 2 Heatilator • Constitution EP A Fireplace • 480-1091C November 1 1, 2008 Read this manual before installing or operating this appliance. Please retain this owner ’s manual for future references. Congratulations Congratulations on selecting a Heatilator wood burning fireplace. The Heatilator fireplace you have selected is designed to pro[...]

Section 1: Listing and Code Approval s A. ApplianceCertication .................... 4 B. MobileHome Approved .................... 4 C. GlassSpecications ...................... 5 D. BTU&EfciencySpecications ............. 5 Section 2: Getting Starte d A. Design and Installation Considerations . . . . .[...]

Page 4 Heatilator • Constitution EP A Fireplace • 480-1091C November 1 1, 2008 1 Listing and Code Appro vals A. Appliance Certication This appliance is approved for mobile home installations when not installed in a sleeping room and when an outside combustion air inlet is provided. The structural integrity of the mobile  home oor[...]

November 1 1, 2008 Heatilator • Constitution EP A Fireplace • 480-1091C Page 5 Improper installation, adjustment, alteration, ser- vice or maintenance can cause injury or property damage. Refer to the owner ’s information manual providedwiththisreplace.F or ass ist anc eo ra ddi - tio nalin forma tio nc ons ult ?[...]

Page 6 Heatilator • Constitution EP A Fireplace • 480-1091C November 1 1, 2008 2 G ett ing Star ted A. Design and Installation Considerations Draft is the pressure difference needed to vent replaces successfully .Considerationsforsuccessfuldraftinclude: • Preventing negative pressure • Locatio[...]

November 1 1, 2008 Heatilator • Constitution EP A Fireplace • 480-1091C Page 7 Figure 7.1 Recommended Chimney Locations Recommended Location Marginal Location Location Not Recommended Recommended Location Location NOT Recommended Multi-level Roofs Windward Leeward[...]

Page 8 Heatilator • Constitution EP A Fireplace • 480-1091C November 1 1, 2008 Figure 8.1 T ypical Fireplace System Not e : Junction b o x should be installed dur ing initial setup NOTE: Illustrations used throughout these instructions  reect “typical installations” and are for design purposes on[...]

November 1 1, 2008 Heatilator • Constitution EP A Fireplace • 480-1091C Page 9 Before beginning the installation be sure the following tools andbuildingsuppliesareavailable: Reciprocating saw Framing material Pliers High temp caulking material Hammer Gloves Phillips screwdriver Framing square Flat blade screwdriver Electric drill an[...]

Page 10 Heatilator • Constitution EP A Fireplace • 480-1091C November 1 1, 2008 3 F raming and Clearances A. Selecting Fireplace Location Several options are available to you when choosing a loca- tionfor yourreplace. Thisreplacemay beusedas aroom divider , installed along a wall, across a corner or use[...]

November 1 1, 2008 Heatilator • Constitution EP A Fireplace • 480-1091C Page 1 1 B. Clearances Figure 1 1.1 Clearances to Combustible Materials Fire Risk • Complywithallminimumclearancestocombustiblesasspecied. • Framingornishingmaterialusedonthefrontof,orinfrontof,t[...]

Page 12 Heatilator • Constitution EP A Fireplace • 480-1091C November 1 1, 2008 Figure 12.1 Framing the Fireplace WITHIN ENCLOSURE AREA: Appliance to backwall 1 in. (25 mm) Appliance to sidewall 1 in. (25 mm) Duct boots to framing 0 in. (0 mm) T op standoffs to header 0 in. (0 mm) Dooropeningtosidewall?[...]

November 1 1, 2008 Heatilator • Constitution EP A Fireplace • 480-1091C Page 13 Fire Risk Do not apply combustible nishing materials overanypartofthefrontofthisreplace. • The  me ta l  rep la ce  fa ce  may  on ly  be covered with noncombustible materials such as ceramic [...]

Page 14 Heatilator • Constitution EP A Fireplace • 480-1091C November 1 1, 2008 E. Construct the Chase A  chase is a vertical boxlike structure built to enclose the re - place and/or its vent system. V ertical chimneys that run on the outside of a building must be installed insid[...]

November 1 1, 2008 Heatilator • Constitution EP A Fireplace • 480-1091C Page 15 A. Install the Outside Air Kit Thisreplace will operatecorrectly only ifadequate ventila - tionisprovidedtoallowproper drafttothereplacesystem. See Section 2. Using an outside air kit must be used for co[...]

Page 16 Heatilator • Constitution EP A Fireplace • 480-1091C November 1 1, 2008 Risk of Smoke Spillage Outside air inlet must be located to prevent blockage from: • Leaves  • Snow/ice  • Otherdebris Blockage may cause combustion air starvation. CAUTION Fire Risk Asphyxiation Risk Donotdraw?[...]

November 1 1, 2008 Heatilator • Constitution EP A Fireplace • 480-1091C Page 17 Figure 17.1 Outside Combustion Air Placement Outlet blocked by snow , leaves, etc. NO Garage or combustible liquids storage NO Attic space NO Outlet placed higher than 3 ft below the termination cap NO Use only duct materials specified by manufacturer N o t e: W h e[...]

Page 18 Heatilator • Constitution EP A Fireplace • 480-1091C November 1 1, 2008 • Level the Fireplace Level the replace side-to-side and front-to-back. Shim with noncombustible material, such as sheet metal, as necessary .Secure the replace(using the pallet mount - ing bracketslocated o[...]

November 1 1, 2008 Heatilator • Constitution EP A Fireplace • 480-1091C Page 19 NOTE: • Chimney performance may vary . • Trees, buildings, roof lines and wind conditions affect performance. • Chimney height may need adjustment if smoking or overdraft occurs. Chimney must extend beyond combustible roof structure Maintain minimum height of [...]

Page 20 Heatilator • Constitution EP A Fireplace • 480-1091C November 1 1, 2008 A. Chimney Requirements V erticaldistancesaremeasuredfromthebaseofthere - place as shown in Figure 20.1. T o determine the chimney components needed to complete yourparticularinstallation,followthestepsbelow: • Deter[...]

November 1 1, 2008 Heatilator • Constitution EP A Fireplace • 480-1091C Page 21 • Mea sure  ho w far  the chi mney  need s to be shi fted  to enab le it to avoid the overhead obstacle. See Figure 21.2. Use dimension “A” to determine chimney section required to achieve the needed shift. • After determi[...]

Page 22 Heatilator • Constitution EP A Fireplace • 480-1091C November 1 1, 2008 D. Assemble the Chimney Sections Attach either a straight chimney section or an offset to the top of the replace (depending on your installation require - ment). Chimney sections are locked together by pushing downward until the top sectio[...]

November 1 1, 2008 Heatilator • Constitution EP A Fireplace • 480-1091C Page 23 F . Install the Ceiling Firestops • M ark a nd cut  an ope ning  in the  ceil ing fo r the  ceili ng restopbeingused.SeeFigure23.2. • Frame the opening with the same size lumber used in the ceiling joists. ?[...]

Page 24 Heatilator • Constitution EP A Fireplace • 480-1091C November 1 1, 2008 G. Install the Attic Insulation Shield An insulation shield must be installed when there is a pos- sibility of insulation coming into contact with the factory built chimney system. • Bend the ta bs at the to p of the at tic ins ulat ion shi eld inwa rd. This will [...]

November 1 1, 2008 Heatilator • Constitution EP A Fireplace • 480-1091C Page 25 Slanted Roofs Flat Roofs Chimney must extend 3 ft (914 mm) above the roof Chimney must extend 2 ft (610 mm) above any portion of the roof within 10 ft (3048 mm) of the chimney Chimney must extend 3 ft (914 mm) above the roof Chimney must extend 2 ft (610 mm) above a[...]

Page 26 Heatilator • Constitution EP A Fireplace • 480-1091C November 1 1, 2008 Figure 26.1 Ceiling/Attic Construction Fire Risk • Must maintain 2 in. (51 mm) air clearance to insulation and other combustible materials. W ARNING • Mark the Exit Point of the Roof Locate the point where the chimney will exit the roo[...]

November 1 1, 2008 Heatilator • Constitution EP A Fireplace • 480-1091C Page 27 NAIL FLASHING PLA TE CHIMNEY THIMBLE EXTENSION SCREW FLASHING THIMBLE A DJUST ABLE EXTENSION HOLES FLASHING CHIMNEY FLASHING PLA TE NAIL THIMBLE SCREW THIMBLE EXTENSION B. SL-300 Series Ceiling/Roof Thimble 1. Locate the point where the chimney will exit[...]

Page 28 Heatilator • Constitution EP A Fireplace • 480-1091C November 1 1, 2008 T ermination Cap Storm Collar Slope Downward T urn-down Drip Edge Chase (Chimney) 2 in. (51 mm) Collar on Chase T op Caulk .018 (26 ga) min. Galvanized Chase T op Figure 28.1 Chase T op Construction 2 in. (51 mm) min. collar 6 in. (152mm) min. 2 in. (51 mm) min. Sto[...]

November 1 1, 2008 Heatilator • Constitution EP A Fireplace • 480-1091C Page 29 Storm Collar Flashing Collar T op of Pipe 14-1/2 in. (368mm) max. 1-1/2 in. (38 mm) min. overlap 2 in. (51 mm) min. Figure 29.1 Installing a TR342 Round T elescoping T ermination Cap 2 in. (51 mm) min. 4-1/2in. (1 14 mm) max. 1-1/2in. (38 mm) min. overlap Cap [...]

Page 30 Heatilator • Constitution EP A Fireplace • 480-1091C November 1 1, 2008 7 Accessories A. Fan Replacement Screwdriver Slot Screws Unplug wire harness before removing fan Remove nut and lift out fan Fan Cord Location The Constitution Fireplace comes standard equipped with two fans, installed at the factory with electric access on the righ[...]

November 1 1, 2008 Heatilator • Constitution EP A Fireplace • 480-1091C Page 31 B. Bafe Removal and Installation 1. Remove all ash from rebox, and extinguish all hot embers before disposal into a metal container . 2. Remove the bafe protection channel by turning it down and[...]

Page 32 Heatilator • Constitution EP A Fireplace • 480-1091C November 1 1, 2008 This kit is tested and safe when installed in accordance with this installation manual. It is your responsibility to read all instructions before starting installation and to follow these instructions carefully during installations. Installation of this kit MUST by?[...]

November 1 1, 2008 Heatilator • Constitution EP A Fireplace • 480-1091C Page 33 INST ALLA TION 1. Remove the knockout or cover plate from the top of the replaceanddiscardit.SeeFigure33.1. 2. Cut a 3 in. (76mm) hole in the insulation board as per the dimensions shown in Figure 33.1. Adapter Mounting Plate Starter Pipe Kno[...]

Page 34 Heatilator • Constitution EP A Fireplace • 480-1091C November 1 1, 2008 NOTE: Secure the duct so that clearance to the re - place outer wrap is maintained. T ape all seams with aluminum tape 1-1/4 in. (32mm) minimum width or as specied by local codes.) 10. Seal all the way around the inside of the Return Air Grille to prevent hot [...]

November 1 1, 2008 Heatilator • Constitution EP A Fireplace • 480-1091C Page 35 E. Timer Assembly Replacement Shock Risk Disconnect power by turning off circuit breaker BEFORE servicing. CAUTION 1. Remove both doors by lifting doors up and off of hinges. 2. Remove the black knob and spring handle. 3. Remove the outside air knob and then the 4 s[...]

Page 36 Heatilator • Constitution EP A Fireplace • 480-1091C November 1 1, 2008 9. There is very little room to pull the timer assembly out the front ofthe replace. P lace your hand through the access door in the oor of the replace.  Let the timer assembly drop down and then rotate it [...]

November 1 1, 2008 Heatilator • Constitution EP A Fireplace • 480-1091C Page 37 3. Place linkage control arm over timer shaft and tighten set screw . Figure 37.1. 4. Rotate linkage control arm into nal position and re- attach to mounting plate. Note that the D cut is now facing the linkage timer arm. Re-attach the [...]

Page 38 Heatilator • Constitution EP A Fireplace • 480-1091C November 1 1, 2008 8 Finis hing A. Hearth Extension A  hearth extension must be installed with all replaces to protect the combustible oor in front of the replace from both radiant heat and sparks. See Figures 38.1 b[...]

November 1 1, 2008 Heatilator • Constitution EP A Fireplace • 480-1091C Page 39 Figure 39.1 Positioning the Protective Metal Hearth Strips Fire Risk • MetalhearthstripsMUST be installed. Sparksorembersmayigniteooring. W ARNING Fire Risk • Hearth extensions must be installed exactlyasspecied. High tempe[...]

Page 40 Heatilator • Constitution EP A Fireplace • 480-1091C November 1 1, 2008 Fascia OuterCan Flange Ember Strip (Seal gap with High temp, noncombustible sealant able to withstand 300°) T ile or Marble Minimum2-1/4in.(57mm)CementBoard orequivalent,(ortwo1/2in.pieces) and"k"value[...]

November 1 1, 2008 Heatilator • Constitution EP A Fireplace • 480-1091C Page 41 Seal with non-combustible sealant C. Position the Hearth Extension Position and secure the hearth extension over the protective met al s trips  that hav e been  place d part ial ly und er the  repl ace front. These strips should be p[...]

Page 42 Heatilator • Constitution EP A Fireplace • 480-1091C November 1 1, 2008 TOOLS NEEDED: Powered drill with #2 Phillips head bit; caulking gun. 1in.(25mm)OVERLAP Metal strips 2 in. (51mm) under edge of Fireplace and Hearth Extension and 2 in. (51mm) on both side of fireplace opening. Nail or screw metal strips in place. Seal with [...]

November 1 1, 2008 Heatilator • Constitution EP A Fireplace • 480-1091C Page 43 Figure 43.1 Mantel Specications 60 in. (1524mm) Mantel Clearances are from bottom of appliance to lower edge of mantel or trim T rim 48 in. (1219mm) F . Mantel A combustible mantel may be positioned no lower than 60 in.(1524mm)fromthebaseofthe?[...]

Page 44 Heatilator • Constitution EP A Fireplace • 480-1091C November 1 1, 2008 9 O perating Instruc tions B. General Information Fireplaces, as well as other woodburning appliances, have been used safely for many years. It has been our experience that most problems are caused by improper installation and operationof the replace.[...]

November 1 1, 2008 Heatilator • Constitution EP A Fireplace • 480-1091C Page 45 C. Outside Air A source of air (oxygen) is required in order for combustion totakeplace.Whateverair isconsumedbytheremustbe replaced through cracks around windows, under doors, etc. Most newlyconstructed housesor[...]

Page 46 Heatilator • Constitution EP A Fireplace • 480-1091C November 1 1, 2008 D. Clear Space Near the Fireplace Combustible materials must not be stored on the hearth ex- tension. Room furnishings such as drapes, curtains, chairs or other combustibles must be at least 4 ft (1219mm) from theopenfrontofthereplace. E. Firescree[...]

November 1 1, 2008 Heatilator • Constitution EP A Fireplace • 480-1091C Page 47 CAUTION ALL  wiring should be done by a qualied electrician and sha ll be in comp lia nce wi th loc al codes and wi th the Na tio nal Electric Code NFP A/NEC No. 70-current (in the United State s), or w ith th[...]

Page 48 Heatilator • Constitution EP A Fireplace • 480-1091C November 1 1, 2008 Fire Risk •  DoNOTburnwetorgreenwood. • Store wood in dry location. • Stack wood so both ends are exposed to air . Wet, unseasoned wood can cause accumulation of creosote. W ARNING Fire Risk DoNOTstorewood: • Closer than require[...]

November 1 1, 2008 Heatilator • Constitution EP A Fireplace • 480-1091C Page 49 NOTE: Fireplace should be run full open for a minimum of 30 minutes a day during heat ing season t o keep air pass ages clean. Not e : The r st three o r four res should be of mo derate size to allow the oils and binder s to b e b[...]

Page 50 Heatilator • Constitution EP A Fireplace • 480-1091C November 1 1, 2008 INCORRECT POSITIONS Ceramic Blanket and Bafe Board are NOT in contactwiththebackoftherebox. Ceramic Blanket is NOT in contact with the back ofthe rebox andNOT even with?[...]

November 1 1, 2008 Heatilator • Constitution EP A Fireplace • 480-1091C Page 51 L. Burning Process Firerequires3thingstoburn:fuel,airandheat.Ifheat isrobbed fromthereplace duringthedryingstage, the new load of wood has reduced the chances for a good clean burn. For this rea[...]

Page 52 Heatilator • Constitution EP A Fireplace • 480-1091C November 1 1, 2008 For maximum operating efciency with the lowest emissions, follow these operating procedures: 1. Regardless of desired heat output, when loading the replace, burn your replace with the Slide Air Control wide open (fully to the righ[...]

November 1 1, 2008 Heatilator • Constitution EP A Fireplace • 480-1091C Page 53 Q. Chimney Fire Intheeventofachimneyre: • Have the chimney and adjacent structure inspected by qualied professionals. Hearth & Home T echnologies recommendsthat NFIor CSIA certied professionals,[...]

Page 54 Heatilator • Constitution EP A Fireplace • 480-1091C November 1 1, 2008 1 0 T roubleshoo ting Thisreplace will operatecorrectly only ifadequate ventila - tionisprovidedtoallowproper drafttothereplacesystem. Hearth &Home T echnologies assumes no responsi[...]

November 1 1, 2008 Heatilator • Constitution EP A Fireplace • 480-1091C Page 55 Another appliance in home also exhausting air (furnace, fan, dryer , etc.)? Air register from furnace near fireplace? Doors opening and closing? Window closed for start-up? Outside air closed? Overhead fan operating? Overhanging tree? Bird's nest or leaves in t[...]

Page 56 Heatilator • Constitution EP A Fireplace • 480-1091C November 1 1, 2008 C. Diagnostics and Problem Solving Diagnostic Question Possible Causes of Condition Solutions Are the air controls open? • No draft • No combustion air Openaircontrols Is there enough paper? Insufcientheattoignitekindling Use more paper Is t[...]

November 1 1, 2008 Heatilator • Constitution EP A Fireplace • 480-1091C Page 57 4. I don’t get enough/any heat. What can I do about it? Diagnostic Question Possible Causes of Condition Solutions Howmuchwoodisusedforre? Insufcientfuel Makelargerres How well seasoned is the wood? Condition of fuel Burnseas[...]

Page 58 Heatilator • Constitution EP A Fireplace • 480-1091C November 1 1, 2008 1 1 Maintenance and Ser vicing the F ireplace A. General Maintenance Inspe ction : Inspect th e sy stem at t he appliance co nnecti on and at the chimney top. Cooler surfaces tend to build creosote deposits quicker , so it is important to check the chimney from the [...]

November 1 1, 2008 Heatilator • Constitution EP A Fireplace • 480-1091C Page 59 2. Disposal of Ashes Fire Risk. Disposal of Ashes W ARNING • Ashes should be placed in metal container with tight ttinglid. • Do not place metal container on combustible surface. • Ashes should be retained in closed container until all cinders have thoro[...]

Page 60 Heatilator • Constitution EP A Fireplace • 480-1091C November 1 1, 2008 C. Firebrick Replacement The rebox of your replace is lined with high quality rebrick, which has exceptional insulating properties.  There is no need to use a grate; simply build?[...]

November 1 1, 2008 Heatilator • Constitution EP A Fireplace • 480-1091C Page 61 D. Care and Cleaning of Plated Surfaces Clean-plated surfaces with vinegar or a glass cleaner before lightingyourrstretopreventpermanentstaining. CAUTION • Do not use polishes with abrasives. It will scratch plated surfaces. CAUTION Clea[...]

Page 62 Heatilator • Constitution EP A Fireplace • 480-1091C November 1 1, 2008 Date of Service Performed By Description of Service F . Service & Maintenance Log[...]

November 1 1, 2008 Heatilator • Constitution EP A Fireplace • 480-1091C Page 63 1 2 Reference Materials A. Fireplace Dimensions L K A B C D E F TOP VIEW FRONT VIEW SIDE VIEW Constitution A B C D E F in 3-1/2 31-1/8 40 37 40-5/16 43-13/16 mm 89 791 1016 940 1024 1 100 G H I J K L in. 6-1/2 9-1 1/16 5-7/8 1 23-1/8 1 1-1/8 mm 165 246 149 25 587 28[...]

Page 64 Heatilator • Constitution EP A Fireplace • 480-1091C November 1 1, 2008 B. Chimney Components RF370 - Roof Flashing Flat to 6/12 Pitch 12 in. (305 mm) 24-5/8in. (625 mm) 27-3/8in. (695 mm) RF371 - Roof Flashing 6/12 to 12/12 Pitch 12in. (305 mm) 31 in. (787 mm) 24-5/8in. (625 mm) Firestop Spacer A B 14-1/2in. (368 mm) A 8 in[...]

November 1 1, 2008 Heatilator • Constitution EP A Fireplace • 480-1091C Page 65 AS8 Straight Attic Insulation Shield 24 in. (610 mm) SL3 - Chimney Stabilizer Inside Diameter 8 in. (203 mm) Outside Diameter 10-1/2in. (267mm) 20-3/4in. (527 mm) SL315-SL330 - Offset/Return Inside Diameter 8 in. (203 mm) Outside Diameter 10-1/2in. (2[...]

Page 66 Heatilator • Constitution EP A Fireplace • 480-1091C November 1 1, 2008 Figure 66.1 - NorthStar Fireplace Diagram Part number list on following page. C. Parts Diagram 3 6 7 9 1 0 1 2 1 1 8 2 4 5 1 1 4 1 5 1 3 27-1/2" 12-3/8" 24" 2.0"[...]

November 1 1, 2008 Heatilator • Constitution EP A Fireplace • 480-1091C Page 67 D. Service Parts Beginning Manufacturing Date: 2-17-03 Ending Manufacturing Date: IMPORT ANT : THIS IS DA TED INFORMA TION . When requesting service or replacement parts for your appliance please provide model number and serial number . All parts listed in this manu[...]

Page 68 Heatilator • Constitution EP A Fireplace • 480-1091C November 1 1, 2008 D. Service Parts Beginning Manufacturing Date: 2-17-03 Ending Manufacturing Date: IMPORT ANT : THIS IS DA TED INFORMA TION . When requesting service or replacement parts for your appliance please provide model number and serial number . All parts listed in this manu[...]

November 1 1, 2008 Heatilator • Constitution EP A Fireplace • 480-1091C Page 69 This page intentionally left blank.[...]

Page 70 Heatilator • Constitution EP A Fireplace • 480-1091C November 1 1, 2008 E. W arranty Policy Hearth & Home T echnologies LIMITED W ARRANTY Hearth&HomeT echnologies(“HHT”)anditsrespectivebrandsextendsthefollowingwarrantyforHHTgas,wood, pellet and electric appliances purchased [...]

November 1 1, 2008 Heatilator • Constitution EP A Fireplace • 480-1091C Page 71  HHT’sobligationunderthiswarrantydoesnotextendtodamagesresultingfrom:(1)installation,operationormain - tenance of the appliance not in accordance with the installation instructions; operating instructions an[...]

Heatilator • Constitution EP A Fireplace • 480-1091C November 1 1, 2008 Page 72 F . Contact Information Heatilator , a brand of Hearth & Home T echnologies Inc. 7571 215th St., Lakeville, MN 55044 www .heatilator .com Please contact your Heatilator dealer with any questions or concerns. For the location of your nearest Heatilator dealer , p[...]