Heatiator BH60 manual

                     ?[...]

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3  Hopper Lid Outside Air Knockout (either side) Boiler Drain (Either Side) Heat Exchange Cleanout Cover Flue Pipe - 3” Pellet V ent Combustion Blower T emperature/ Pressure Gauge Pressure Relief V alve Firebox Door Control Board Combustion Blower Cover Circuit Breaker Power Cord Heating System Supply & Return (e[...]

4 Please read this entire manual before you install and use your new boiler . Failure to follow instructions may result in property damage, bodily injury , or even death.     352 Mountain House Roa[...]

5  Bulk Storage Hopper - Item # 1-00-73450, with 1500 lb pellet capacity , it will automatically re-ll the unit hopper when it falls below a certain level. Inlet Cover part# 1-10-08542 Flex pipe part# 1-00-08543 (25') Direct V ent Wall Passthrough Item # 1-10-677077 provides for safe passing of the 3” pellet vent pipe[...]

6 Preparation For Installation: 1. Install 3/4” MPT boiler drain in the tting as shown. Either side can be utilized. Note: If using the supply and return on each side, either one of the returns is going to need the drain valve incorporated. Note: Use teon pipe threa d sealant or teon tape on ALL threads befor e connections ar e made. 2. [...]

7  The rst thing that needs to be done is deciding where and how the boiler will be installed. Things that need to be taken into consideration are the intended use of the boiler . For example, is the boiler going to be used as a secondary or backup heating syst e[...]

8            ?[...]

9 Requir ements for T erminating the V enting W ARNING: V enting terminals must not be recessed into a wall or siding. NOTE: Only PL vent pipe wall pass-throughs and re stops should be used when venting through com- bustible materials. NOTE: Always take into consideration the effect the prevailing wind direction or other wind currents will cause[...]

10 V enting Use only 3” pellet vent pipe to vent your pellet boiler . A combustion blower is used to extract the combustion gases from the rebox. This creates a negative pressure in the rebox and a positive pressure in the venting system as shown in Fig. 4. The longer the vent pipe and more elbows used in the system, the greater the ow r[...]

1 1 3” T ype “L” or “PL” V ent pipe The minimum vent conguration is a 90 o or T ee on a starter collar and a 24” length horizontal through an exterior wall. A cap on the end should direct the ue gases down and away from the structure. See Fig. 5. The maximum horizontal length is 8 feet. The minimum termination height above the ext[...]

12   NOTE: Read and follow all of the ven t pipe manufa cturers ’ instruction s on the proper installa tion and support of the vent pipe. Adhere to all clearances to combustibles. DO N OT I NS T A LL A FL UE D AMP ER I N TH E EXHAUST VENTING SYSTEM OF THIS UNIT . DO NOT CONNECT THIS UNIT[...]

13 NOTE: If outside air is installed, the inlet cover should not be placed in an ar ea wher e drifting of snow or ice will build up, blocking the intake air supply . Hearth & Home T echnologies strongly recommends the use of outside air for all pellet boiler applications. Per national building codes, consideration must be given to combustion ai[...]

14  BYP ASS V AL VE SYSTEM SUPPL Y 3/4" * 3/4" NPT MALE PLUG * BOILER DRAIN, 3/4" NPT MALE X 3/4" HOSE T YPICAL BOILER HOT W A TER PIPING SHOWING AIR REMOV AL SYSTEM, PROVISIONS FOR THE EXP ANSION OF W A TER AND THE A UTOMA TIC COLD W A TER SUPPL Y . ALSO SHOWN BUT N[...]

15 Boilers intended to be connected to an existing boiler or boiler system shall: 1. Be capable of being installed without interfering with the normal delivery of heated water from the original boiler to the radiation system. 2. Be capable of being installed to operate as intended without af fecting the operation of the electrical and mechanical sa[...]

16 Installing Duct  EXAMPLE OF PIPING IN SERIES WITH AN EXISTING OPERA TIONAL BOILER * BOILER DRAIN, 3/4" NPT MALE X 3/4" HOSE * 3/4" NPT MALE PLUG * TEMP/PRESSURE GAUGE PIPE T O WITHIN 6" OF THE FLOOR OR A FLOOR DRAIN * PRESSURE RELIEF V ALVE UNION SHUT-OFF V ALVE U[...]

17 Installing Duct/Air Conditioning  PRESSURE REDUCING V ALVE (PRV ) OR COMBINA TION PRV AND RELIEF V ALVE * BOILER DRAIN, 3/4" NPT MALE X 3/4" HOSE * 3/4" NPT MALE PLUG PIPE T O WITHIN 6" OF THE FLOOR OR A FL OOR DRAIN UNION SENSING BULB SHUT-OFF V ALVE * ITEMS SUPP[...]

18  NOTE: AL W A YS REFER T O THE INDIVIDUAL C OMPONENTS RECOMMENDED INST ALLA TION INSTRUCTIONS FOR THE PROPER MOUNTING POSITION AND LOCA TION WITHIN THE PIPING SYSTEM. MIXING V ALVE SET TO DESIRED W A TER TEMPERA TURE. NORMALL Y NOT MORE THAN 120 DEGREES. TEMPERED HOT WA TER FOR SHOWE[...]

19  AIR VENT (T YPICALL Y INST ALLED IN THE HIGHEST ACCESSABLE L OCA TION IN THE PIPING) (LOW TEMPERA TURE) RADIANT FLOOR HEA T (LOW TEMPERA TURE) RADIANT FLOOR HEA T FROM BOILER SYSTEM SUPPL Y 3/4" SYSTEM RETURN 3/4" HOT THERMOST A TIC MIXING V ALVE TO BOILER COLD MIX UNION S[...]

20     Electrical interconnection of the BH60 to an existing heat pump, or fuel-red hot air furnace: Interconnection with a heat pump will generally require a second thermostat to be installed. It is recommended that a new electronic thermostat [...]

21     EXISTING HEA T PUMP CONTROLS LOW VOL T AGE 24 V AC C OIL O/A sensor terminals in control co ver Through grommet R2 RELA Y R1 RELA Y factor y wiring to circulator outlet The top three screws only on the 5 pole terminal strip 1 6 4 5 3 8 7 LOW[...]

22 N L R C W1 G R W1 G C set 3° below new t'stat set 3° above existing t'stat 24 V AC com. 24 V AC hot Heat Control F an Control Existing T'stat Wiring ( by installer ) 3 4 1 6 5 7 8 R2 RELA Y LOW VOL T AGE 24 V AC C OIL LOW VOL T AGE LOW VOL T AGE R1 RELA Y 4 1 3 6 5 8 7 in control co ver Through grommet HIGH VOL TA GE ( L1 ) HIGH[...]

23  EXISTING BURNER / F AN SYSTEM ( GAS, OIL, ELECTRIC) EXISTING BURNER / F AN SYSTEM ( GAS, OIL, ELECTRIC) Existing T'sta t New T'sta t 120 V AC F AN WIRING EXISTING HEA T CONTROL WIRING Neut Hot to fan control to fan moto[...]

24  WIRELESS THERMOST A T WIRING 2 AMP-CONTROLLED CIRCULA T OR OUTLET /AUX. DUMP ZONE L T .BLUE VIOLET R1 RELA Y 6 4 8 LOW VOL T AGE BROWN BROWN GREEN WHITE 5 3 7 L T . BL UE BROWN GREEN/YELL OW GREEN/YELL OW L T .BLUE BROWN GREEN/YELL OW [...]

25  Draft T est Pr ocedure Af te r the ve nt in g is com pl et ed , the r eb ox dra ft wil l nee d to be checke d and possibly adjusted. After removing the plug bolt from the draft hole (3/16” hex key wrench) shown in Fig. 9, insert the draft meter tube. The hopper lid must be latched during this test. (It i[...]

26 Power Light Indicates power to the contr ol boar d. (Ready) Status Light W ill be lit anytime the unit is in operation. Combustion Blower Light Indicates Power to combustion blower Feed Motor Light Indicat es Power to the feed motor . Max T emp dial The “Max T emp Dial” is used to set the desir ed maximum operating temperatur e of the boiler[...]

27 Setting The Boiler T emperature Without the Outdoor Air T emp - Sensor Installed T o set the maximum boiler water temperature, simply tu r n t he M a x. T e mp . w at e r t em p e ra t u r e d i a l t o t h e desired setting. The control and the boiler will then perform to achieve and maintain the set temperature. The Min. T emp. Knob is the boi[...]

28  Pellet Boiler Outdoor Air Reset Operation When the outdoor sensor is installed, at 20° F . or below OA T (Outdoor Air T emperature), the boiler will operate at the temperature set on the Maximum T emperature knob. The boiler water temperature will decrease by 1 degree for every 1 degree in temperature rise of the Out[...]

29 Starting A Fire Automatically 1. T urn Mode Selector to “OFF”. This resets the control in addition to turning it of f.  2. Clean Burnpot with scraper . This is typically a weekly maintenance procedure, but, depending on the fuel being burned, may need done more frequently . Cleaning the burn pot with the scraper wi[...]

30  W A TER TEMPERA TURE MAX. TEMP . MIN. TEMP . 4. If Starting After an Empty Ho pper , T urn Feed Adjuster to “TEST” (for one 60 second cycle). This will charge pellets into the auger tube and also allow you to check the motors for operation. NOTE: The auger motor will not operate with any of the doors or hopper lid[...]

31 8. T urn the MIN. TEMP . Dial on the control board to the desired Minimum temperature. This will start the lighting process if the temperature at the aquastat sensor is approximately 5° F . less than the set temperature on the MAX TEMP . dial. 9. Fill hopper with pellets and remove ashes as required. T ype of Fuel Us e p el le tiz ed w oo d o n[...]

32  NOTE: Stirring the starting gel into the pellets usually allows the r e to become established quicker . CAUTION : A vapor ash could occur if too much time is allowed to pass before lighting the starting gel. CAUTION: Care must be taken not to get starting gel on your hands or clothing. Serious burns could occur [...]

33 Burnpot Cleaning: The burnpot should be cleaned no less than once a week. For best operation the burnpot should be cleaned every time the hopper is lled with pellets. The re does not have to be out to scrape the burnpot although it is recommended the boiler be on minimum burn at the time of cleaning. CAUTION : W ear Gloves T o Prevent Burn[...]

34  Soot and Flyash: Formation and Need for Removal The products of combustion will contain small particles of yash. The yash will collect in the exhaust venting system and restrict the ow of the ue gases. Incomplete combustion, such as occurs during startup, shutdown, or incorrect operation of the boile[...]

35  Inspect all sealing gaskets to ensure a proper seal and re-install all components removed for cleaning. No t e: Th e r eb o x baf es ( #1 - 10 - 23 2 05 2 )a r e c on s id e r e d to be a consumable item. Check for signs of warping or damage, and r eplace if necessary . CAU TI ON: For you r saf ety , do no[...]

36  The boiler MUST be OFF at the circuit breaker , and COO L b ef ore yo u att emp t to cl ean th e com bus tio n blower . The wire to the combustion blower doesn’t need to be disconnected during the cleaning process. Loosen the three (3) thumb screws about 4 turns each. See Fig. 23. Hold the motor head with one [...]

37  Operation of the HF60 During a Power Failure - A supply of 120 V AC is required for operation. In the event of a power failure, the unit will not operate. The boiler can be powered alternatively using the Surere 512 Battery Back-up system, o[...]

38  1. No pellets in hopper . 2. Firebox draft may be too low for low draft pressure sw itc h i n fe ed er cir cu it to o pe ra te .         , loose or missing gasket on doors or hopper lid, [...]

39  BTU Input Range= 0, and 9350 to 60,000* 0 BTU if system is satised. Min. Burn = 1.1 pound per hour Max. Burn = 7 pounds per hour * 8500 BTU per pound gures Electrical 120 V AC 60 Hz Combustion blower 1.4 AMP Auger motor .7 AMP Igniter element 2.3 AMP Control board .05 AMP Approximate operating wattag[...]

40 W iring Diagram  120 VOL TS A.C. 60 HZ. 1.7 AMPS ( normal operation ) 5.3 AMPS ( ignition mode ) BLACK BONDED T O STOVE BOD Y GREEN WIRE IS GROUND N.O.C ONT ACTS LOW PRESSURE SWIT CH FEEDER MOT OR GREEN WIRE IS GROUND BONDED TO ST OVE BODY BLACK L T . BLUE GREEN/YELL OW 18/3 RUBBER CORD POWER CORD 635 W [...]

41 ECO-CHOICE™ LIMITED W ARRANTY Hearth & Home T echnologies Inc., on behalf of its Heatilator® brand (”HHT”), extends the following warranty for all ECO- CHOICE™ furnace and boiler products (“Products”) that are purchased from an HHT authorized dealer . W arranty Coverage: Subject to the conditions, exclusions and limitations set [...]

42   Hearth & Home T echnologies 352 Mountain House Road, Halifax, P A 17032 8 Flooring must be non-combustible material e xtending 6” to the sides, and 16” (US) or 18”(C AN) in front of the ash remov al door . Le revêtemen t de sol doit être de l'étendre de matériel incombustible 6” aux c[...]

04/12  IMPORT ANT : THIS IS DA TED INFORMA TION. When requesting service or replacement parts for your appliance please provide model number and serial number . All parts listed in this manual may be ordered from an authorized dealer .    [...]

 02/12     IMPORT ANT : THIS IS DA TED INFORMA TION. When requesting service or rep[...]

 02/12 IMPORT ANT : THIS IS DA TED INFORMA TION. When requesting service or replacement parts for your appliance please provide model number and serial number . All parts listed in this manual may be ordered from an authorized dealer .    [...]

 02/12 IMPORT ANT : THIS IS DA TED INFORMA TION. When requesting service or replacement parts for your appliance please provide model number and serial number . All parts listed in this manual may be ordered from an authorized dealer .    [...]

Notes[...]

1 T urn Mode Selector to OFF . 2 Scrape the air holes in the burnpot.** 3 Fill the hopper with pellets. 4 T urn Feed Adjuster to “T est”.* 5 Check the Combustion Blower and Feeder Motor for operation.* 6 T urn Feed Adjuster back to the #4, or previously known setting. 7 T urn the MAX TEMP dial to the desired temperatur e. 8 T urn MIN TEMP dial [...]

At Harman, w e build each product to a standar d, not a price . This powerful heating appliance boasts uncompromising attention to detail and helps preserve our planet by using envir onmentally responsible fuels. (Signatur e of Box er) Y our pr emium quality hearth product designed and assembled by the experienced and skilled members at Harman in H[...]