Heatiator ADI60S manual

1 Heatilator • ADI60S • 345-900 Rev . G • 9/08 Model: ADI60S • Do not store or use gasoline or other fl am- mable vapors and liquids in the vicinity of this or any other appliance. • What to do if you smell gas - Do not try to light any appliance - Do not touch any electrical switch. Do not use any phone in your building. - Immediately c[...]

Heatilator • ADI60S • 345-900 Rev . G • 9/08 2 Congratulations Listing Label Information/Location Model Name: ___________________________________________ Date purchased/installed: __________________ Serial Number: __________________________________________ Location on appliance: ____________________ Dealership purchased from: ________________[...]

3 Heatilator • ADI60S • 345-900 Rev . G • 9/08 T able of Contents 1 Listing and Code Approvals A. Appliance Certi fi cation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 B. BTU Speci fi cations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 C. High Altitude Installations . . . . . . . . . . . . . . . . . . . . .[...]

Heatilator • ADI60S • 345-900 Rev . G • 9/08 4 Note : T o assure top performance, safety and ef fi ciency , inserts must be installed with an approved fl ue liner as per CAN/CGA B-149 or National Fuel Gas Code ANSI Z223 and these instructions. Not e: This installation must c onform wi th local c odes. In the absenc e of local c odes you mus[...]

5 Heatilator • ADI60S • 345-900 Rev . G • 9/08 Heatilator gas inserts are designed for recessed installa- tions into solid fuel masonry or factory built non-combustible fi replaces that have been installed in accordance with the National, Provincial, State and local building codes. Prior to installing the gas insert: • Have the chimney and[...]

Heatilator • ADI60S • 345-900 Rev . G • 9/08 6 T OP VIEW A C B 3 3 F ireplace Si ze R equirement s Figure 3.1 Fireplace Opening NOTE: For actual appliance dimensions refer to Sec tion 15. Minimum Appliance Size Location ADI60 Inches Millimeters A Front Width 29-1/4 743 B Rear Width 20-1/4 515 C Depth 13-5/8 346 * Height 20-1/4 515 * NOTE: If [...]

7 Heatilator • ADI60S • 345-900 Rev . G • 9/08 B. Clearances Figure 3.2 Clearances to Mantels or other Combustibles above Appliance Fire Risk. • Locate and install appliance to all clearance speci fi cations in manual. Fire Risk. Odor Risk. • Clearance to combustible material under the insert is 1/4 inch (0.6 cm). • Use leveling legs t[...]

Heatilator • ADI60S • 345-900 Rev . G • 9/08 8 Fire Risk. Asphyxiation Risk. • T erminations MUST meet minimum clearances. • Exhaust gases are hot. • Nearby vents may draw fumes into house. A. V ent T ermination Minimum Clearances Figure 4.1 speci fi es minimum vent heights for various pitched roofs. Roof Pitch H (Min.) Ft. Flat to 6/1[...]

9 Heatilator • ADI60S • 345-900 Rev . G • 9/08 CAUTION ALL vent speci fi cations MUST be followed. • This product is tested and listed to these speci fi cations. • Appliance performance will suffer if speci fi cations are not followed. EXHAUST VENT PIPE TERMINA TION CAP ADAPTOR INSULA TION SEAL INLET VENT AIR PIPE Figure 5.1 C. Measuri[...]

Heatilator • ADI60S • 345-900 Rev . G • 9/08 10 6 6 Installation Preparation Fire Risk. A hearth or hearth extension (if present) must comply with either of the following: • The solid fuel burning fi replace manufacturer’s speci fi cation. • Local building codes required by authority having jurisdiction. • NFPA 211 Prepare the exist[...]

11 Heatilator • ADI60S • 345-900 Rev . G • 9/08 A. V enting Components 7 7 Installing V ent Pipe and Appliance The vertical vent termination system installed on this model includes: • One length of 3-inch fl exible vent pipe for combustion air (included with vent kit). Pipe will be either a 4-foot or 30-foot section depending on which kit [...]

Heatilator • ADI60S • 345-900 Rev . G • 9/08 12 Figure 7.2 CUT AND BEND FLASHING AS NEEDED TO FIT CHIMNEY SEALANT ADHESIVE • T rim chimney top plate to minimize excess overhang or bend over fl ue tile (see Figure 7.2). • Place 3/8 inch bead of 300º F silicone on fl ue tile top. C. Placing, Securing and Leveling the Appliance • Instal[...]

13 Heatilator • ADI60S • 345-900 Rev . G • 9/08 D. Installing Adaptor and T ermination Cap For installation of termination cap see minimum vent heights for various pitched roofs (see Figure 7.2) . T o install adaptor see Figure 7.3. Roof Pitch H (Min.) Ft. Flat to 6/12.................... 1.0* Over 6/12 to 7/12 ........1.25* Over 7/12 to 8/12[...]

Heatilator • ADI60S • 345-900 Rev . G • 9/08 14 • Ensure that gas line does not come in contact with outer wrap of appliance. Follow local codes. • Incoming gas line should be piped into the valve compartment and connected to the 1/2 inch connection on the manual shutoff valve. • Check all fi ttings and connections of appliance which m[...]

15 Heatilator • ADI60S • 345-900 Rev . G • 9/08 Fire hazard. Do NOT change the valve settings. • This valve has been preset at the factory . • Changing valve settings may result in fi re hazard or bodily injury . HIGH AL TITUDE INST ALLA TIONS U.L. Listed gas appliances are tested and approved without requiring changes for elevations fro[...]

Heatilator • ADI60S • 345-900 Rev . G • 9/08 16 A. Wiring the Appliance 9 9 Elect rical Infor mation Note : This appliance must be electrically wired and grounded in accordance with local codes or , in the absence of local codes, with National Electric Code ANSI/NFP A 70-latest edition or the Canadian Electric Code, CSA C221.1. ON/OFF Switch [...]

17 Heatilator • ADI60S • 345-900 Rev . G • 9/08 B. Junction Box Installation Figure 9.2 Junction box installation JUNCTION BOX SIDEW ALL JUNCTION BOX ACCESS SCREW PROVIDED Optional Accessories Connecting the electrical junction box is required if using a blower or remote. • Plug the cord into a convenient outlet. • An electrician may inst[...]

Heatilator • ADI60S • 345-900 Rev . G • 9/08 18 Figure 9.4 Fan/Rheostat Wire Diagram NOTE: IF ANY OF THE ORIGINAL WIRE AS SUPPLIED WITH THE APPLIANCE MUST BE REPLACED, IT MUST BE REPLACED WITH TYPE 105 0 C RA TED WIRE. JUNCTION BOX V ARIABLE SPEED CONTROL TEMPERA TURE SENSOR SWITCH WHT GRN BLK BLK 1 10-120 V AC BLOWER BLOWER RECEPT ACLE BLK B[...]

19 Heatilator • ADI60S • 345-900 Rev . G • 9/08 A. Mantel Projections Figure 10.1 shows the minimum vertical and corresponding maximum horizontal dimensions of appliance mantels or other combustible projections above the top front edge of the appliance, not the surround. 1 0 10 Fin ishing Figure 10 .1 Clearances to Mantels or other Combustibl[...]

Heatilator • ADI60S • 345-900 Rev . G • 9/08 20 Figure 1 1.1 Placement of Embers 1 1 11 Appliance Setup A. Remove Shipping Materials Remove shipping materials from inside or underneath the fi rebox. B. Clean the Appliance Clean/vacuum any sawdust that may have accumulated inside the fi rebox or underneath in the control cavity . C. Accessor[...]

21 Heatilator • ADI60S • 345-900 Rev . G • 9/08 Step 3: Install the left side refractory in the same manner (see Figure 1 1.4). Step 2: While holding the back wall in place, install the right side refractory . Bend down the small tab located on the top front edge of the fi rebox (see Figure 1 1.3). Step 1: Place the back wall refractory agai[...]

Heatilator • ADI60S • 345-900 Rev . G • 9/08 22 Log Set Assembly: LOGS-ADI60 F . Positioning the Logs CAUTION: Logs are fragile! Carefully remove the logs from the packaging. If the gas logs have been factory installed they should not need to be positioned. If the logs have been packaged separately , refer to the following instructions. 1 1 2[...]

23 Heatilator • ADI60S • 345-900 Rev . G • 9/08 LOG #3 (SR V340-703): Position log #3 by locating its slot over the tab on the front right of the burner . Push the right side forward against the right grate tine. LOG #4 (SR V340-704): Place log #4 across log #1 and log #2 in the grooved out areas as shown. LOG #5 (SR V340-706): Place log #5 a[...]

Heatilator • ADI60S • 345-900 Rev . G • 9/08 24 LOG #6 (SR V340-705): Place log #6 across log #1 and log #5. The notch in the bottom of log #6 rests in the carved out section on top of log #5 and the left end of the log sits in the horizontal carved out section of log #1. LOG #7 (SR V740-707): Small log #7 rests on the “ramp” on the backs[...]

25 Heatilator • ADI60S • 345-900 Rev . G • 9/08 Figure 1 1.5 Glass Assembly G. Glass Assembly H. Air Shutter Setting Optimal fl ame appearance is dependent on the air shutter setting. Adjustments should be made by a qualified technician. Handle glass doors with care. • Inspect the gasket to ensure it is undamaged. • Inspect the glass for[...]

Heatilator • ADI60S • 345-900 Rev . G • 9/08 26 Fire Risk. Explosion Risk. Gas may build up while lighting pilot. • Remove glass assembly before lighting pilot. • Replace glass assembly after lighting pilot. A. Before Lighting Appliance This appliance has a Standing Pilot Ignition. Before operating this appliance have a qualified technici[...]

27 Heatilator • ADI60S • 345-900 Rev . G • 9/08 B. Lighting Appliance Standing Pilot Ignition 1. T urn off all electric power to the appliance if service is to be performed. 2. Open control access panel. 3. Move switch to “OFF” position. 4. Push in gas control knob slightly and turn clock- wise to OFF”. Do not force. 5. Close control ac[...]

Heatilator • ADI60S • 345-900 Rev . G • 9/08 28 C. Check Pilot Flame Appearance Pilot fl ame must contact the thermocouple and thermopile for reliable appliance operation. • Pilot fl ame should be as shown in Figure 12.1. D. After Appliance is Lit Initial Break-in Procedure When you light the appliance, you may notice that it pro- duces h[...]

29 Heatilator • ADI60S • 345-900 Rev . G • 9/08 E. Frequently Asked Questions Fire Risk. High T emperatures. Keep combustible household items away from appliance. Do NOT obstruct combustion and ventilation air . • Do NOT place combustible items on top of or in front of appliance. • Keep furniture, draperies away from appliance. Smoke and [...]

Heatilator • ADI60S • 345-900 Rev . G • 9/08 30 A. Standing Pilot Ignition System 1 3 13 T roubleshooting With proper installation, operation, and maintenance your gas appliance will provide years of trouble-free service. If you do experience a problem, this troubleshooting guide will assist a quali fi ed service person in the diagnosis of a[...]

31 Heatilator • ADI60S • 345-900 Rev . G • 9/08 T roubleshooting (continued) Symptom Possible Cause Corrective Action 3. Continued c. Defective valve. T urn the valve knob to the ON position. Place the ON/OFF switch in the ON position. Check the millivolt meter a the thermopile terminals. The millivolt meter should read greater than 125mV . I[...]

Heatilator • ADI60S • 345-900 Rev . G • 9/08 32 1 4 14 Maintaining and Ser vicing Appliance Although the frequency of appliance servicing and maintenance will depend on use and the type of installation, a quali fi ed service technician should perform an appliance checkup at the beginning of each heating season. Annual inspection by quali fi[...]

33 Heatilator • ADI60S • 345-900 Rev . G • 9/08 Inspect Maintenance T asks Doors, Surrounds and Fronts 1. Assess condition of screen and replace as necessary . Recommend addition of screen if one is not present. 2. Inspect for scratches, dents or other damage and repair as necessary . 3. V erify no obstructions to air fl ow through the louve[...]

Heatilator • ADI60S • 345-900 Rev . G • 9/08 34 Figure 15.1 Appliance Dimensions 1 5 15 Reference Materials A. Appliance Dimension Diagram Dimensions are actual appliance dimensions. Use for reference only. Fo r framing dimensions and clearances refer to Section 3. A C B ELECTRICAL ACCESS GAS INLET D E F G H I L N K J M O P Q R S U T MODEL DI[...]

35 Heatilator • ADI60S • 345-900 Rev . G • 9/08 B. V ent Kits Components Direct V ent Flex Liner Kits (see Figure 15.2) LINK-DV -30B or (LINK-DV -30) : Masonry 3 inch fl ex liner kit. Expands to 30 feet. Includes: two liners, termination cap, fl ashing, and link adapter . LINK-DV4-30B or (LINK-DV4-30) : Masonry 3 inch fl ex liner kit. Expa[...]

Heatilator • ADI60S • 345-900 Rev . G • 9/08 36 C. Service Parts Service Parts Diagram ADI60S Beginning Manufacturing Date: 8-07 Ending Manufacturing Date: ______ Part number list on following page. Log Set Assembly 1 2 3 4 5 6 7 8 9 14 13 12 11 10 19 18 17 16 15 20 21[...]

37 Heatilator • ADI60S • 345-900 Rev . G • 9/08 Service Parts Service Parts Diagram ADI60S IMPORT ANT : THIS IS DA TED INFORMA TION. When requesting service or replacement parts for your appliance please provide model number and serial number . All parts listed in this manual may be ordered from an authorized dealer . Stocked at Depot ITEM DE[...]

Heatilator • ADI60S • 345-900 Rev . G • 9/08 38 Service Parts Service Parts Diagram ADI60S Beginning Manufacturing Date: July 2007 Ending Manufacturing Date: ______ IMPORT ANT : THIS IS DA TED INFORMA TION. When requesting service or replacement parts for your appliance please provide model number and serial number . All parts listed in this [...]

39 Heatilator • ADI60S • 345-900 Rev . G • 9/08 D. Limited Lifetime W arranty Hearth & Home T echnologies LIMITED W ARRANTY Hearth & Home T echnologies (“HHT”) and its respective brands extends the following warranty for HHT gas, wood, pellet and electric appliances purchased from an authorized HHT dealer and installed in the Unit[...]

Heatilator • ADI60S • 345-900 Rev . G • 9/08 40 D. Limited Lifetime W arranty (continued) • This limited warranty does not extend to or include surface fi nish on the appliance or terminations, door gasketing, glass gasketing, glass discoloration, fi rebrick, pellet logs, kaowool or other ceramic insulating materials. Rust and/or corrosio[...]

41 Heatilator • ADI60S • 345-900 Rev . G • 9/08 E. Contact Information - NOTES - ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ____________________[...]