Harbor Freight Tools 45804 manual

10” BENCH T ABLE SA W - 2 HP Model 45804 ASSEMBL Y AND OPERA TING INFORMA TION 3491 Mission Oaks Blvd., Camarillo , CA 93011 Visit our W eb site at http://www .harborfreight.com T O PREVENT SERIOUS INJUR Y , READ AND UNDERST AND ALL W ARNINGS AND INSTR UCTIONS BEFORE USE. Cop yr ight © 2004 by Harbor F reight T ools ® . All rights reser v ed. N[...]

SKU 45804 P A GE 2 E194601 * NO TE: Recommended Blade (not included): Item #529 - 10” M2 Molybden um Tipped (40 T ooth) sa w blade . PR ODUCT SPECIFICA TIONS SA VE THIS MANU AL Y ou will need this manual f or the safety warnings and precautions, ass embly , ope rat ing, ins pec tion , mai nten anc e a nd clean ing proce dur es, parts list and ass[...]

SKU 45804 P AGE 3 2. Do not operate pow er tool s in expl osive atmosp heres, suc h as in the prese nce of flammable liquids, gases, or dust. P ow er tools create spar ks which ma y ignite the dust or fumes. 3. Keep bystander s, children, and visitor s away while operating a power tool. Distractions can cause y ou to lose control. Protect others i[...]

SKU 45804 P AGE 4 11. Dress properl y . Do not wear loose clothing or jewelry . Contain long hair . Keep y our hair , clothing, and gloves awa y from mo ving par ts. Loose clothes, jew elr y , or long hair can be caught in moving par ts. 12. A v oid accidental starting. Be sure the Po wer Switch is off before plugging in. Carr ying pow er tools wit[...]

SKU 45804 P AGE 5 W ARNING! Improperl y connecting the grounding wire can result in the risk of electric shock. Check with a qualified electrician if y ou are in doubt as to whether the outlet is pr operly grounded. Do not modify the power cor d plug pro vided with the tool. Never remo ve the grounding prong from the plug. Do not use the tool if t[...]

SKU 45804 P AGE 6 3. Y our tool mus t be plugg ed int o an appr opriate outle t, pr operly instal led and groun ded in accordance with all codes and ordinances. The plug and outlet should look lik e those in the f ollowing illustration. (See Figure A.) FIGURE A DOUBLE INSULA TED T OOLS: T OOLS WITH TWO PR ONG PLUGS 4. T ools mar k ed “Doub le Ins[...]

SKU 45804 P AGE 7 EXTENSION CORDS 1. Grounded tools require a three wire e xtension cord. Double Insulated tools can use either a two or three wire e xtension cord. 2. As the distance from the supply outlet increases, y ou must use a hea vier gauge e xtension cord. Using extension cords with inadequately siz ed wire causes a serious drop in voltage[...]

SKU 45804 P AGE 8 SYMBOLOGY V ~ A xxxx/min. Double Insulated Canadian Standards Association Underwriters Laboratories, Inc. V olts Alternating Current Amperes No Load Rev olutions per Minute (RPM) no SPECIFIC SAFETY R ULES 1. Maintain labels and nameplates on the Saw . These carr y impor tant inf or mation. If unreadable or missing, contact Harbor [...]

SKU 45804 P AGE 9 11. Be f ore t ryin g ne w or c omp lic ate d te ch niq ues , stu d y the p ro ced ur e, and p rac tic e with scrap wood. 12. Make sure the woodstoc k is free from loose knots, flaws, nails, and fr om any other foreign objects that could damage the Saw Blade or cause “kickbac k”. 13. Causes and opera tor prev ention of “kic[...]

SKU 45804 P AGE 10 15. Alwa ys use the proper size and type of Saw Blade (3): Item #529 is recommended - 10” M2 Molybdenum Tipped (40 T ooth) saw . 16. Never perf orm lay out, assembly , or setup w ork on the T ab le of the T ab le Saw when the machine is running. 17. Alwa ys disconnect the T able Saw fr om its electrical outlet before perf ormin[...]

SKU 45804 P AGE 11 ASSEMBL Y INSTRUCTIONS NO TE : F or ad dit ion al ref ere nce s to the pa r ts li sted in th e f oll ow ing pag es , ref er to the Assembl y Diagrams on pages 20 and 21 of this manual. T o Attach The Bottom Plate: 1. T ur n the saw Base (188) ov er , and position the Bottom Plate (193) in place. (See Figure D .) 2. Line up the fo[...]

SKU 45804 P AGE 12 SA W BLADE (3) (not included) REAR OF T ABLE SA W FRONT OF T ABLE SA W FIGURE F FENCE ASSY . (75) W arnin g! Be very careful during blade tightening and loosening to av oid contact with the blade. 3. Carefully reach into the Saw Blade opening and remo ve the He x Nut (1) and Blade P ad (2) from the Shaft (6) av oiding contact wit[...]

SKU 45804 P AGE 13 FIGURE I FIGURE J 3. As shown in Figure I , now tighten the 4 Sock et Head Screws (65) to secure the guard brack et in place. 4. T o adjust the height of the Bl ad e Gu ar d As se mb ly ( 50 ), lo ose n th e He x Scr e ws (6 8). Raise the Guard Assemb ly to the desired height. Then retighten the two He x Screws . See Figure J. 5.[...]

SKU 45804 P AGE 14 OPERA TING INSTR UCTIONS T o Raise And Lower The Saw Blade: 1. When cutting, the top edge of the Saw Blade (3) should rise about 1/4” abov e the top edge of the workpiece. 2. T o raise the height of the Sa w Blade (3), unlock the Locking Knob (167) by tur ning it counterclockwise . Ne xt, turn the Wheel (170) clockwise until th[...]

SKU 45804 P AGE 15 3. T o adjust the angle of the Saw Blade (3), unlock the Loc king Knob (167) by tur ning it counterclockwise . Push the Wheel inward to engage the gear , then tur n it until the red pointer indicates the desired angle. Then, tur n the Loc king Knob clockwise to lock the Sa w Blade in position. (See Figure M, previous page.) Note [...]

SKU 45804 P AGE 16 BLADE GU ARD ASSY . (50) SA W BLADE (3) WORKPIECE CUT LINE FENCE ASSY . (75) PUSH STICK (37) FIGURE O T ABLE SA W O VERLO AD PRO TECTION 1. Th e T ab le Sa w is eq uip ped wi th a Circ uit Br eak er (1 78). If the motor shuts off or fail s to star t due to o verloadin g (cutting stock too fast, using a dull Saw Blade (3), low v o[...]

SKU 45804 P AGE 17 3. Remove cut-off pieces and scraps from the T able before starting the T able Saw . Bef ore cutting, ensure the machine is s witched off . While the Saw Blade (3) is com plete ly st opped ; un plug the mach ine, remo v e th e Bla de fo llo wing the inst r uct ions on pages 11 and 12, and remov e all debris. W arning! Allowing sa[...]

SKU 45804 P AGE 18 P ARTS LIST A (P ar ts 1-95) NO . P ART NAME QTY 1 He x Nut 1 2 Blade P ad 1 3 Saw Blade (not included) 1 4 Blade Press Circle 1 5 Press W asher 1 6 Shaft 1 7 Screw 3 8 Spring W asher 3 9 Board Cov er 1 10 Ball Bearing 1 11 Bearing Stand 1 12 Round K ey 1 13 Big Gear 1 14 Pin Bearing 1 15 Gear Bo x 1 16 Ball Bearing 1 17 Armature[...]

SKU 45804 P AGE 19 P ARTS LIST B (P ar ts 96-196) NO . P ART NAME QTY 96 Screw 2 97 W asher 2 98 Screw 2 99 Board 1 100 Lock Nut 2 101 Cov er 1 102 He x Bolt 1 103 Square Bolt 6 104 He x Bolt 1 105 W or king T able 1 106 Graduation Scale 1 107 Riv et 3 108 Bottom Base A 2 109 Bottom Base B 12 110 He x Bolt 3 111 Plane W asher 3 112 Spring Pin 1 113[...]

SKU 45804 P AGE 20 Assembl y Diagram A (P ar ts 1-95)[...]

SKU 45804 P AGE 21 NO TE: Some par ts are listed and shown for illustr ation pur poses only , and are not a vailable individually as replacement par ts. Assembl y Diagram B (P ar ts 96-192) Note: P ar t 193-Mounting Plate- not shown. P ar t 194,195, and 196-Hex Wrenches- not shown.[...]

SKU 45804 P AGE 22 Appendix B T o Build a Push Block (not inc luded) (for use when ripping widths under 2”) PUSH BLOCK 4- 3 / 4 ” 12 ” 5” 2” 1 / 4 ” 12 ” 2” 5” 4” 5 / 16 ” 2” 3 / 8 ” WOOD SCREWS W ARNING! When using wood scre ws, lo - cate the screws so the y will not accidently come in contact with the saw b lade. Assembl[...]

SKU 45804 P AGE 23 LIMITED 1 YEAR / 90 D A Y W ARRANTY Harbor F reight T ools Co . makes e very eff or t to assure that its products meet high quality and durability standards, and warrants to the or iginal purchaser that for a period of ninety da ys from date of purchase that the engine/motor , the belts (if so equipped), and the blades (if so equ[...]