Grizzly G0657/G0658 manual

MO DE L G0 657/ G0 658 B EN CH T O P L A TH E O W NER'S MANU AL COPYRIGHT © FEBRUARY , 2 00 8 BY GRIZ ZL Y INDUSTRIA L, IN C. W AR NI N G : N O POR TI O N OF TH I S MA NUAL MA Y B E REPR ODU CE D I N A NY SH APE OR FOR M WI TH OU T TH E WR IT TEN A PPROV AL O F GR IZ Z L Y IN DU ST RI AL , I N C. #JB1 04 01 PRINTED IN CHIN A G0 6 58 G0 6 57[...]

 ?[...]

T able of Con tents INTRODUCTION ................................................................................................................................. 2 Foreword ....................................................................................................................................... 2 Contact Info .........................[...]

-2 - G0 657 / G06 58 Benc htop L athe INTR ODU CTION F ore wo rd We are proud to offer the G0657 /G0 65 8 Ben chtop Lathe. This machine is part of a growing Grizzly family of fine woodworking machinery. When used according to the guidelines set forth in this manual, you can expect years of trouble-free, enjoyable operation and proof of Grizzly’s [...]

G06 57 / G0 658 B enchtop Lathe -3 - Figure 1. Model G0657/G0658 Identification. G0 657/ G 0 6 58 Identi f icat ion A. Spindle Handwheel B. Headstock C. Faceplate D. Spur Center E. Tool Rest F. Tool Rest Lock Handle G. Tool Rest Base Release Lever H. Live Center I. Quill Lock Handle J. Quill Handwheel K. Tailstock L. Outboard Tool Rest Mount (G0658[...]

- 4- G 06 57 / G0 658 Benc htop Lathe                            [...]

G06 57 / G0 658 B enchtop Lathe -5 -           [...]

- 6 - G0 657 /G 06 58 Benchtop L athe                            [...]

G06 57 / G0 658 B enchtop Lathe - 7 -           ?[...]

-8- G06 57 / G0 658 B enchtop Lathe                ?[...]

G06 57 / G0 658 B enchtop Lathe -9 -                 [...]

- 1 0 - G0 657 / G0 658 Benc htop Lathe A ddit io nal S afe t y fo r W ood L athes 1. KEEPING GUARDS IN PLACE. Make sure all guards are in place and that the lathe sits on a flat, stable surface. 2. EYE/FACE PROTECTION. Always wear a face shield when operating the lathe. 3. RESPIRATORY PROTECTION. Always wear a respirator when using this machine. W[...]

G06 57 / G0 658 B enchtop Lathe - 1 1 - Figure 2 . T ypic al ty pe 5 - 1 5 plug and rece ptacle. Serious p ersonal in jur y could occur if you connect the machine to the power source before you have complete d the set up pro - cess . D O NOT c onnect th e m achine to the power source until instructe d to do so. 1 1 0 V Operati on Am per age Dra w T[...]

- 1 2- G0657 / G06 58 Benchtop L athe W e ar safet y glasses dur- ing t he entire setup p ro - cess ! Th is ma ch in e pr es e nt s se r io us in ju r y ha z a r ds to untrain ed users . Read through t his entire manu - al to b ecom e familiar with the controls and op era - tions before star t ing the machine ! Set up Safe t y SE CTION 3 : SETU P T[...]

G06 57 / G0 658 B enchtop Lathe - 1 3 - Wo rkb enc h Load Refe r to the Machine D ata Sh eet for the weight and foot pr int sp ec ifi c atio ns of your m ac hine. Some w orkb enches ma y require additional rein - forcement t o suppor t both the machine and the workpiece. Pl ace men t Loca tio n Consider existing and antic ipated need s, size of mat[...]

- 1 4 - G0 657 /G 06 58 Benchtop L athe Mou n tin g Once you have confirmed that your machine is running properly, you may decide to mount it to a workbench. Simply remove the adjustable feet and mount it through the holes in the base. The strongest mounting option is a "Through Mount" where holes are drilled all the way through the workb[...]

G06 57 / G0 658 B enchtop Lathe - 1 5 - Set up Before use, the tool rest must be mov ed out of its shipping position and centers must be inser ted. For the Mo del G0 658, installing the outboard turn - ing attachment is an optional step. T o pr epar e the l athe : 1. Loosen the release lever and rotate the tool rest base away from the lathe bed. 2.[...]

- 1 6 - G0 657 / G06 58 Benchtop L athe 5. Turn the machine OFF . 6. Remove the switch disabling key, as shown in Figure 12 . 7. Try to turn the start the machine with the paddle switch. —If the machine does not start, the switch disabling feature is working as designed. —If the machine starts, immediately stop the machine. The switch disabling[...]

G06 57 / G0 658 B enchtop Lathe - 1 7 - Operati on Safe t y SE CTION 4 : OP ERA TIONS Lo o s e ha i r a n d c lo t h - ing could get caught in machiner y a nd cause se ri - ous pe rsonal injur y . Keep loose clothing and lo ng ha ir away fro m movi ng machiner y . NO T IC E If you hav e n ev er used this t yp e of machine or equipm ent b efore, WE [...]

- 1 8 - G06 57 / G0 658 B enchtop Lathe Figure 14. Tool Rest Controls. T ool Res t : Pro vides a stable resting posit ion for turning tools. T ool Re st Lock Handl e : Locks the tool rest in position relative to the tool rest base. Base Rel ease Lev er : Releases the t ool r est base and allows it to be repositio ned along the lathe bed. Figure 15.[...]

G06 57 / G0 658 B enchtop Lathe - 1 9 - 5. Move the belt tension lever down, adjusting tension so that when the belt is pressed with moderate force, ½" of belt deflection is mea - sured as shown in Figure 19 , then tighten belt tension lever screw. 6. Close the rear covers.    [...]

-20- G 06 57 / G0 658 Ben chtop Lathe The tailstock is equipped with a cam-action clamping system to secure it to the lathe bed. When the lever is engaged, a locking plate lifts and secures the tailstock to the bed. To position the tailstock along the bed: 1. Loosen the release lever and move the tailstock to the desired position ( Figure 20 ). A d[...]

G06 57 / G0 658 B enchtop Lathe - 21 - T o r emove the spur c enter : 1. DISCONNECT LATHE FROM POWER! 2. Insert the knockout rod into the outboard end of the spindle. Use a shop rag or wear a glove to catch the center and gently tap the rod handle until the spur center is freed from the spindle ( Figure 24 ). Ins tal l in g / Remo v in g Spu r Cent[...]

-22- G0657 / G0 658 Benchtop Lathe Remo vi n g / Ins tall in g F acepla te These instru ctions cove r removing and inst alling the faceplate. T o mount a workpiece to your face - plate , refer to Faceplate T urning on Page 2 6 . To remove the faceplate: 1. DISCONNECT LATHE FROM POWER! 2. Hold the headstock spindle wheel securely while turning the f[...]

G06 57 / G0 658 B enchtop Lathe -23- • Scrapers —Mainly used where access for other tools is limited, such as hollowing oper - ations. This is a flat, double-ground tool that comes in a variety of profiles (Round Nose, Spear Point, Square Nose, etc.) to match many different contours. Figure 29 shows an example of a round nose scraper. Figure 29[...]

-2 4- G 0657 / G0 658 Benc htop Lathe Out board T ur ni ng ( G0 65 8 Onl y) Figure 32. Lock nut and clamp washer location (viewed from beneath). 5. Lift the tool rest from the lathe bed and repo- sition it on the outboard turning attachment so that the clamp shaft protrudes through the gap in the outboard turning attachment ( Figure 33 ). Figure 33[...]

G06 57 / G0 658 B enchtop Lathe -25- Spindle turning ( Figure 34 ) is the operation per - formed when a workpiec e is mounted between the headstock and the tailstoc k. Spi nd le T u rn in g     [...]

-26- G0 657 / G06 58 Benc htop L athe F aceplate turning ( Figure 3 8 ) is when a workpiece is mounted to the faceplate , which is mounted to the headstock spindle. This t ype of turning is usu - ally done with o pen-faced workpiec es like bowls. If screws cannot be placed in the workpiece, then a backing blo ck c an be glued to the workpiece and a[...]

G06 57 / G0 658 B enchtop Lathe - 27 - NOTIC E : O nly use tap s crew s or wood s cre ws with non -tapered head s ( Figure 39 ) to attac h the faceplate to the work pie ce. D o NO T use drywall screw s or s cre ws w ith taper ed heads because these can split the faceplate, or the sc r ews may snap off during operation. Figure 40. Example of mountin[...]

-28- G0 657 /G0 658 Benchtop Lathe SE CTION 5 : A CC E SSO RIE S ACCESSORIES G1194—3-Jaw Chuck A "must ha ve " for the serious wood turner . This 3 -jaw chuck is a self- centering st yle chuck use d mostly for round work. All three jaws tight en together at the same time. Jaw s are rev ersible for expanded work holding capacit y . T hre[...]

G06 57 / G0 658 B enchtop Lathe -29- SE CTION 6 : MAINT EN ANC E Alwa ys disconnect p ower to th e mac hin e be fo re per forming maintenance . Failure to do t his may result in s erious p erson - al injury . For optimum per formance from your machine , follow this maint enance schedule and refe r to any specific instructions given in this se ction[...]

-3 0 - G0 657 /G 065 8 Benchtop L athe Revie w t he troubleshooting and proc edures in this section to fix or adjust your machine if a problem d ev el- ops. If you need replacement parts or y ou a re unsur e of your repair skills, then feel free t o call our T ec hnical Suppor t at (570) 5 46 - 96 63. SE CTION 7 : SER VICE T ro ubles hoo ti ng Mo t[...]

G06 57 / G0 658 B enchtop Lathe -3 1 - Symptom Possible Cause Possible Solution Vibration noise while machine is running; noise remains constant when speed is changed. 1. Dented fan cover on motor. 1. Replace or adjust fan cover. Inspect motor fan and replace if damaged. Motor is running but spindle is not turn - ing. 1. Belt is loose, broken, or h[...]

-32- G06 57 / G0 658 Ben chtop Lathe T o re mov e the ol d belt : 1. DISCONNECT LATHE FROM POWER! 2. Release belt tension as described in Changing Speed Ranges on Page 19 , then remove the belt from the lower pulley. 3. Loosen both set screws on the spindle handwheel ( Figure 47 ), and turn it clockwise to unthread and remove it . Ch ang i ng Belt [...]

G06 57 / G0 658 B enchtop Lathe -33 - Motor Service Keep the motor as clean as possible. Prevent any water, oil, or wood chips from penetrating inside the motor. Be sure to clean the machine after every use. The bearings inside the motor are shielde d and lubricated f or the l ife of the bearing and require no routine maintenance . This motor is eq[...]

-3 4- G0 657 / G0 658 Benc htop Lathe            ?[...]

G06 57 / G0 658 B enchtop Lathe -35 - G0 657 Mai n Break do wn                                             [...]

-3 6 - G06 57 / G0 658 B enchtop Lathe G0 657 Mai n Break do wn P ar ts Li st REF PART # DESCRIPTION REF PART # DESCRIPTION 1 PSS11 SET SCREW 1/4-20 x 1/4 30-12 P0657030-12 JUMPER WIRE 2 P0657002 SPINDLE HANDWHEEL 30-13 PTLW01 EXT TOOTH WASHER #10 3 P6004-2RS BALL BEARING 6004-2RS 31 P0657031 LATHE BED 4 P0657004 WAVE WASHER 20MM 32 P0657032 END ST[...]

G06 57 / G0 658 B enchtop Lathe -37 - G0 657 Mai n Break do wn P ar ts Li st ( Con t ' d ) REF PART # DESCRIPTION REF PART # DESCRIPTION 60 P0657060 BUSHING 73 PEC12M E-CLIP 12MM 61 PR03M EXT RETAINING RING 12MM 74 P0657074 TAILSTOCK 62 P0657062 ECCENTRIC ROD 76 PR01M EXT RETAINING RING 10MM 63 P0657063 TOOL REST LOCK HANDLE 77 P0657077 TAILST[...]

-3 8- G 0657 / G0 658 Benc htop Lathe G0 657 L abels Break do wn & P ar ts Li st Safety labels warn about machine hazards and ways to prevent injury. The owner of this machine MUST maintain the original location and readability of the labels on the machine. If any label is removed or becomes unreadable, REPLACE that label before using the machi[...]

G06 57 / G0 658 B enchtop Lathe -39 - G0 65 8 Mai n Break do wn                                            [...]

- 40 - G0 657 / G0 658 Benc htop Lathe G0 65 8 Mai n Break do wn P ar ts Li st REF PART # DESCRIPTION REF PART # DESCRIPTION 1 P0658001 SPINDLE HANDWHEEL 37 P0658037 TAILSTOCK 2 PSS11 SET SCREW 1/4-20 X 1/4 38 P0657063 HANDLE ASSEMBLY 3 P6004-2RS BALL BEARING 6004-2RS 39 PR01M EXT RETAINING RING 10MM 4 P0658004 WAVE WASHER 20M 40 P0657077 TAILSTOCK[...]

G06 57 / G0 658 B enchtop Lathe - 4 1 - G0 65 8 Mai n Break do wn P ar ts Li st ( con t ' d ) REF PART # DESCRIPTION REF PART # DESCRIPTION 60 PTLW01 EXT TOOTH WASHER #10 73 PB12 HEX BOLT 5/16-18 X 1-1/4 62 P0658062 PHLP HD SCR 10-24 X 7/8 74 P0658074 MOTOR 3/4 HP 110V DC 63 P0658063 ELECTRIC BOX 74-1 P0658074-1 MOTOR BRUSH 63-1 P0657039-1 CIR[...]

- 42- G0657 / G0 658 B enchtop Lathe G0 65 8 L abels Break do wn & P ar ts Li st Safety labels warn about machine hazards and ways to prevent injury. The owner of this machine MUST maintain the original location and readability of the labels on the machine. If any label is removed or becomes unreadable, REPLACE that label before using the machi[...]

         ?[...]

                             [...]

Grizzly Industr ial, Inc. warrants ev er y produc t it sells for a perio d of 1 year to t he original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accid ents, repairs or altera tions or lack of maintenance. This is Grizzly’ s sole writ ten warranty and any an[...]

                       [...]