Frymaster H50 manual

Frymaster, a member of the Co mmercial Food Eq uipment Service Asso ciation, recomm ends using CFESA Certified Tec hnicians. 24-Hour Service Hotline 1-800-551-8633 MAY 2006 www.frymaster.com Email: service@frymaster.com *8196083* Pro H50/55-Series Gas Fryers Service and Parts Manual[...]

NOTICE IF, DURING THE WARRANTY PERIOD, THE CUST OMER USES A PART FOR THIS ENODIS EQUIPMENT OTHER TH AN AN UNMODIFIED NEW OR RECYCLED PART PU RCHASED DIRECTLY FROM FRYMASTER DEAN, OR ANY OF ITS AUTH ORIZED SERVICE CENTERS, AND/OR THE PART BEIN G USED IS MODIFIED FROM ITS ORIGINAL CONFIGURATION, THI S WARRANTY WILL BE VOID. FURTHER, FRYMAST ER DEAN A[...]

DANGER No structural material on the fryer should be altered or removed to accommodate placement of the fryer under a hood. Questions? Call the Frymaster Dean Service Hotline at 1-800-551-8633. DANGER Adequate means must be provided to limit the movement of this appliance without depending upon the gas line connection. Single fryers equipped with l[...]

PRO H50/55-SERIES GAS FRYERS TABLE OF CONTENTS i CHAPTER 1: Service Procedures 1.1 Functional Description ..................................................................................................... ..1-1 1.1.1 The Electronic Ignition System .......................................................................... 1-1 1.1.2 Interface Boar[...]

PRO H50/55-SERIES GAS FRYERS TABLE OF CONTENTS ii 1.11.1 Pro H50/55-Series Fryer ................................................................................... 1-42 1.11.2.1 FPPH/MPH150/155 Transformer/Filter Box ................................................... 1-43 1.11.2.2 FPPH250/255/450/455 Transf ormer/Filter Box ......................[...]

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1-1 Inside the Ignition Module TD Out to Gas Valve To A l a r m 25 V + GND HV Ignition Wire Flame Sensor Coil PRO H50/55-SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1.1 Functional Description Pro (H50/55) Series gas fryers cont ain a welded stainless steel frypot that is directly heated by a high efficiency infrared burner system requiring a pp[...]

1-2 valve via a normally closed high-limit switch (and, in fryers with built-in filtration system s, a normally closed drain safety switch). Simultaneous ly, the m odule causes the ignitor to spark for 4 seconds to light the burner. A flame sensor verifies the burner ignition by measuring the flow of microamps through the flam e. If the burner does[...]

1-3 CURRENT FLOW THROUGH INTERFACE BOARD 106-0386 (PRO SERIES APPLICATION) 1 2 3 4 5 6 7 8 9 10 11 12 J3 J2 PIN 1 J2 1 2 4 5 6 7 8 9 10 11 12 13 14 15 1 2 3 4 5 6 7 8 9 10 11 12 J1 LEFT-VAT FULL- OR RI GHT- VAT INTERFACE BOARD 12 VAC TO CPTR J3 PIN 1 GROUND GROUND 3 COMPUTER (1 2 VAC) J3 PIN 3 COMPUTER RT HT RELAY COMPUTER LT HT REL AY COMPUTER RT [...]

1-4 FREQUENTLY USED TEST POINTS FOR INTERFACE BOARD 106-0386 TEST METER SETTING PINS RESULTS 12VAC Power to Controller 50VAC Scale 1 and 3 on J3 or J2 12-18 24VAC Power to Right Module 50VAC Scale 8 on J3 and GROUND 22-28 120 VAC Power 250VAC Scale 11 on J3 and GROUND 110-125 120 VAC Power to Blow ers 250VAC Scale 12 on J3 and GROUND 110-125 24VAC [...]

1-5 3. After servicing is complete, reconnect the unit to the gas supply, reattach restraining devices, and plug in the electrical cords. 1.3 Cleaning the Gas Valve Vent Tube 1. Set the fryer power switch and the gas valve to the OFF position. 2. Carefully unscrew the vent tube from the gas valve. NOTE: The vent tube may be straightened for ease of[...]

1-6 4. On non-CE fryers only , place the gas valve in the ON position. 5. Place the fryer power switch in the ON position. Wh en the burner has lit and burned steadily for at least one minute, compare the gas pressure r eading to the pressure for the corresponding gas in the appropriate table below. The tables list the burner manifold gas pressures[...]

1-7 7. Place the fryer power switch (and the gas valve in non-CE fryers) in the OFF position. Remove the fitting from the pressure tap hole and reinstall the pressure tap plug. 1.5 Measuring Flame Current When the burner flame is properly adjusted, it will produce a current between 2.5 μ A and 3.5 μ A. Flame current is measured by placing a micro[...]

1-8 1.6.2 Replacing the Temperature Probe or High-Limit Thermostat 1. Disconnect the fryer from the electrical supply. 2. Drain cooking oil below the level of the probe or thermostat. 3. Lift up on the bezel to disengage the tabs on its lower edge from the control panel frame. Slide the bezel down to disengage the upper tabs. Remove the top two scr[...]

1-9 b. If replacing the high-limit thermostat, use a pin pusher to disconnect the lead running to the connector and insert the corresponding lead from the new thermostat. Disconnect the other lead from the drain safety switch and connect the remaining lead from the new thermostat. 17. Reverse steps 1-12 to reassemble the fryer. 1.6.3 Replacing the [...]

1-10 1.6.5 Replacing an Ignitor Assembly DANGER Drain the frypot or remove the handle from the drain valve before proceeding further. 1. Disconnect the fryer from the electrical supply. 2. Disconnect the flame sensor wire by carefully pulling its push-on terminal f r om the term inal strip on the ignitor. Disconnect the gas enrich ment tube at the [...]

1-11 2. Remove the blower motor shield and separate the blower motor from the housing as shown in the illustration on the following page. Remov e the se screw s to remove the shield fr om the blower assembly. Remove these nuts to separate the blower motor from the housing. 3. Wrap the motor with plastic wrap to prevent water f rom entering it. Spra[...]

1-12 6. Light the fryer in accordance with the procedure described in Chapter 3, Section 3.2 of the Pro H55-Series Gas Fryer Installation and Operation Manual (P/N 819-5991). 7. After the burners have been lit for at least 90 seconds, observe the flames through the burner sight glasses located on each side of the combustion air blower. The air/gas [...]

1-13 1.6.7 Replacing a Gas Valve DANGER Drain the frypot or remove the handle from the drain valve before proceeding further. 1. Disconnect the fryer from the electrical and gas supplies. 2. Disconnect the drain safety and high-limit thermostat wires from the gas valve. Mark each wire to facilitate reconnection. 3. Remove the vent tube (on non-CE f[...]

1-14 ALL OTHER VALVES 4. Carefully unscrew the valve from the manifold. NOTE: Som e models may have the valve attached to the manifold by means of a pipe union. In such cases, remove the valve by uncoupling the union. 5. Remove all fittings from the old gas valve and install them on the replacement valve, using Loctite ® PST56765 or equivalent pip[...]

1-15 8. Remove the washers and tubular spacers from th e m ounting studs, then pull the inner covers straight out toward you until clear of the mounting studs. 9. Grasp the burner firmly and pull it toward you un til it clears the burner channels, taking care not to damage the ceramic tiles in the process. 10. Clean all debris from the burner chann[...]

1-16 3. Position a container beneath the oil return fitti ng at the front of the cabinet. Disconnect the flexible oil line from the fitting, allowing any residual oil to drain into the container. 4. At the rear of the fryer, unplug the left connector (as viewed from the rear of the fryer) from the transformer box. Using a pin pusher, push the pump [...]

1-17 DANGER DO NOT attempt to drain more than one full fry pot or tw o split frypots into the SDU at one time. 3. Dismount the topcap by removing the screws on the bottom of each front corner and lifting the topcap straight up. 4. Remove the bezels by lifting them up to disengage the tabs along the lower edges from the slots in the control panel fr[...]

1-18 19. Carefully lift the frypot from the fryer cabinet. 20. Remove the drain valve(s), temperature probe(s), high-limit thermo stat(s), and ignitor assemblies. Inspect each of these components carefully and install them in the replacement frypot if they are in serviceable condition. Use Loctite ® PST56765 sealant or equivalent on component thre[...]

1-19 9. Remove the rear lower combustion cham ber retainers, back, and insulation (9). NOTE: Full-vat units have two-piece backs and four retainers. Dual-vat units have one-piece backs and two retainers. 10. Remove the flue assembly (10). 11. Remove the upper burner rails (11). 12. Remove any residual insulation, sealant, and/or oil from the exteri[...]

1-20 Disassembling A Frypot (Full-vat Illustrated) Spacers Spacer 10 2 3 4 5 6 7 8 1 11 9[...]

1-21 To re-assemble with new insulation and/or upp er burner rails (use illustration on page 1-23): 13. Place the “L” shaped pieces of com bustion chamber insulation (1) in the front and rear corners of both upper rail-retaining slots. 14. Use a small amount of furnace or muffler repair cem ent to seal the gaps at each end of both lower rails. [...]

1-22 25. Insert the upper front insulation (10) into its re tainer (11), making sure that the holes in each piece are aligned with one another. Install the assembly with the insulation side toward the frypot and secure with ¼”-20 washer-nuts. Do not over tighten. 26. Place a washer on each of the four lower studs on th e front of the frypot. Ins[...]

1-23 Re- assem bling A Fryp ot (Full-vat Illu stra ted) 6 5 4 1 2 7 8 9 1 3 10 11 12 13 14 18 20 19 17 16 15 24 23 21 22[...]

1-24 1.7 Troubleshooting and Problem Isolation Because it is not feasible to attempt to include in this m anual every conceivable problem or trouble condition that might be encountered, this section is intended to provide technicians with a general knowledge of the broad problem categories associated with this equipment, and the probable causes of [...]

1-25 valve handle appears to be in the closed position, the microswitch is still open). If the valve is fully closed, refer to the troubleshooting guide, TROUBLESHOOTING THE 24 VAC CIRCUIT . Some typical causes of ignition failure in this cate gory include a defective sensing wire in the ignitor assembly, a defective module, a defective ignition wi[...]

1-26 If the fryer’s gas and air supplies are okay, the probl em is mo st likely with one of the electrical components. Examine the ignition m odule and c ontroller for signs of melting, distortion, and/or discoloration due to excessive heat build-up in the fryer (this condition usually indicates improper flue performance). A melted or distorted i[...]

1-27 If these causes are ruled out, the probable cause is a misadjusted gas valve regulator. Refer to Section 1.4, Checking the Burner Manifold Gas Pressure , for the gas valve adjustment procedure. 1.7.3 Improper Temperature Control Temperature control, including the melt cycle, is a function of several interrelated components, each of which must [...]

1-28 COMMON COMPUTER COMPLAINTS Most problems concerning computers have to do with program ming them. There are four common complaints: 1. Fryer constantly displays “ HI .” Cause: Setpoint is incorrect or missing. Corrective Action: Press 1650, enter the correct setpoint using keypad, then press to lock in the setpoint. 2. Temperature is displa[...]

1-29 Sediment Particle FLOW Up for reverse Down for forward PUMP • Shortening that remained in the pan after prev ious f iltering solidified in the suction tube recess in the bottom of the pan or the suction tube. Adding hot oil to the pan and waiting a few minutes will usually correct this problem. A f lexible wire can be used to clean out the s[...]

1-30 M P u m p R e lay C oil Micro-swi tches Pump Motor Swit ch Pu m p M otor S olen oids 24 VAC FootPrint Pro Schem at ic Pum p Heater Tape Verifying Solenoid Operation Proper operation of the 24 VAC manifold and pump solenoids can be verified by removing the pump motor lead from terminal 4 of the pump motor relay in the filter wiring box and then[...]

1-31 100/120V Modular Basket Lift Assembly P/N 106180 7SP (TYPICAL) the frypot until the rod loses contact with the upper microswitch, cutting power to the motor and again reversing the direction of current flow. Problems with the basket lift can be grouped into three categories: • Binds and jams • Motors and gears • Electronics. BINDS AND JA[...]

1-32 1.7.8 Interpretation of Analog Controller Lights Power light on, heat light cycling, trouble light off, and melt light on: • If fryer oil temperature is below 180ºF (82º C), the lights indicate the unit is operating normally. • If the oil temperature is above 180ºF (82ºC) and the heat light continues to cycle as if in the melt cycle, t[...]

1-33 The following processes will assist you in troubles hooting the 24 VAC circuit and ruling it out as a probable cause: • 24 VAC is not present on the interface board J3 pin 9 (LED 5 (GV)) and, on dual units, on J1 pin 9 (LED 1 (GV)). 1. If LED 3 is not continually lit, the probable causes are a failed 24 VAC transformer or failed wiring betwe[...]

1-34 24 VOLT CIRCUIT With Interface Board 106-0386 and One 807-3366 (FV) Ignition Module NOTE: Som e uni ts m ay be wi red in this manner. IGNITION MODULE V1S PWR (left side) V2S LED 5 (GV) J3 PIN 9 Jumper LED 3 (24V) 24V TRANSFORMER IGNITION MODULE PWR (right side) V1D LED 5 (GV) J3 PIN 9 J3 PIN 8 LED 4 (PWR) HIGH LIMIT SWITCH GAS VALVE High Volta[...]

1-35 LEFT VAT IGNITION MODULE LED 2 (PWR) PWR V2D HIGH LIMIT SWITCH LED 1 (GV) GAS VALVE IGNITION MODULE PWR V1D HIGH LIMIT SWITCH GAS VALVE 24V TRANSFORMER LED 5 (GV) J1 PIN 9 J3 PIN 9 RIGHT VAT J3 PIN 8 24 VOLT CIRCUIT With Interface Board 106-03 86 and Two 807-3365 (DV) Ignition Modules LED 4 (PWR) High Voltage to Ignitor High Voltage to Ignitor[...]

1-36 1.8.2 Troubleshooting the Gas Valve Prior to checking for problems associated with the ga s valve, ensure that the unit is calling for heat. Also, for non-CE units, verify that the gas valve is in the ON position. The following processes will assist you in troubl eshooting the gas valve and ruling it out as a probable cause: • If 24 VAC is n[...]

1-37 1. If resistance is not 5 mega-Ohms or greater between each pin and chassis ground, the probe has failed and must be replaced. 2. If resistance is 5 mega-Ohms or greater between each pin and chassis ground, the probe is okay. 1.8.4 Probe Resistance Chart Probe Resistance Chart For use with Pro Series fryers manufac tured with Minco Thermistor [...]

1-38 1.9. Simplified Wiring Diagrams 1.9.1 Wiring Diagram for Full-Vat Dual-Spark Module AIR SWITCH ONLY ON CE AND SOME EXPORT UNITS LINE VOLTAGE K3 HEAT & BLOWER RELAY AIR OPTIONAL AIR SWITCH BLOWER 12 V 24V TEMP PROBE 24V LED 3 LED 5 R-GV R HEAT LED 4 R PWR V1D ALARM LED 6 12 V L HEAT LED 2 L PWR ALARM V2 S POWER ON/OFF TROUBLE HEAT T J3 6 2 [...]

1-39 1.9.2 Wiring Diagram for Full-Vat Single-Sp ark Module (Austrailia and Pacific Rim) K3 HEAT & BLOWER RELAY AIR OPTIONAL AIR SWITCH BLOWER HI LIMIT 12 V 24V TEMP PROBE 24V LED 3 LED 5 R-GV R HEAT LED 4 R PWR V1S ALARM LED 6 12 V L HEAT LED 2 L PWR ALARM V2 S POWER ON/OFF TROUBLE HEAT T J3 6 2 1 2 9 1 1 8 5 4 3 1 J2 1 1 1 1 4 4 1 3 1 3 1 4 1[...]

1-40 1.9.3 Wiring Diagram for Dual-Vat Single-Spark Module TD GND ALARM 25V+ RIGHT IGNIT OR VALVE TEMP PROBE BLOWER 24 V OPTIONAL AIR SWITCH 6 J3 1 1 4 8 4 8 9 9 R-HEAT LED 4 K2 HEAT RELAY R-GV LED 5 R PWR V1 D ALARM 35 1 04 1 3 1 4 1 1J 2 35 1 04 1 3 1 4 1 1 TROU BLE POWER HEAT BNR GND AIR 24 V LED 3 RIGHT IGNITION MODULE TD BNR GND GND ALARM 25V+[...]

1-41 1.10 Principal Wiring Connections GROUND LINE VOLTAGE L1 GROUND, JUMPE RE D FROM PIN 2 GROUND, JUMPE RE D TO P IN 11 JUMPERED FROM PIN 4 JUMPERED TO PIN 7 JUMPERED TO PIN 6 JUMPERED FROM PIN 12 FROM T1, J UMPERED T O PIN 8 FROM J1 PIN 10 FROM J3 PIN 7 FROM J3 PIN 10 FROM J1 PIN 7 FROM T2, J UMPERED TO PINS 3 & 9 LINE VOLTAGE COM TO FI L TE[...]

1-42 1.11 Wiring Diagrams[...]

1-43 1.11.1 Pro H50/55-Series Fryer 8051315C Refer to "PRINCIPAL WIRING CONNEC TIONS" on Page 1-41 for detail of connection points J1, J2, J3, C2, C 3, and C5. K1 2 COMPUTER GROUND DETAIL A A SENSE 2 ALARM(GND) VALVE(GND) 24VAC(GND) 24VAC SPARK 2 SPARK 1 GND (BURNER) VALVE ALARM SENSE 1 SOUND DEVICE SOUND DEVICE LEFT IGNITOR RIGHT IGNITOR[...]

1-44 1.11.2.2 FAST-Ready Constant Pilot[...]

1-45 1.11.2 Transformer/Filter Boxes 1.11.2.1 MPH150/155 Transformer/Filter Box EXTRACTED FROM 8051377B[...]

1-46 1.11.2.2 FPPH 250/255/450/455 Transformer/Filter Box 8051340C[...]

1-47 1.11.2.3 FPPH 350/355 Transformer/Filter Box[...]

1-48 1.11.2.4 Transformer/Filter Box for use with FAST Controllers[...]

1-49 1.11.3 Modular Basket Lift (100/120V) 1 2 43 5 6 12 - - - - - 7 8050518E[...]

1-50 1.11.4 Modular Basket Lift (208/250V) 8 9 10 11 12 7 BLACK GREEN WHITE RED ORANGE BLUE mF 12.5 NC NO M M F m 12.5 NO NC NC NO 1 2 3 4 NO NC 5 6 REFERENCES TO LEFT & RIGHT ARE FROM THE RE AR OF THE FRYER 8050946B LOWER SWITCH LOWER SWITCH UPPER SWITCH UPPER SWITCH (NOT USED ON 208/220V) BRN 1 RED 1 BRN 2 RED 2 101C 93C BLK BLK 25ohm 25ohm 9[...]

1-51 1.11.5 Wiring Diagrams – Oil Return/Disposal Oil Return/Wand Wiring (Japan) Oil Return/Disposal Wiring (Sonic)[...]

2-1 PRO H50/55-SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2.1 Accessories 2 3 4 9 10 11 12 13 5 15 14 6 7 1 8 ITEM PART # COMPONENT 1 803-0271 Basket, Twin 2 803-0099 Basket, Full (cannot be used with basket lifts) 3 803-0133 Basket Support Rack, Dual Vat 4 803-0132 Basket Support Rack, Full Vat * 803-0136 Basket Support Screen, Full Vat (screen w/han[...]

2-2 2.2 Basket Lift Assemblies and Component Parts NOTES: 1. Assemblies 106-1807SP (100-120V) and 106-1810SP (208-250V) do not include Items 8, 16, or 24-33. These items must be ordered separately. 2. For 100-120V units, each individual resistor (807- 2661) may be replaced or the entire reis tor assembly (806-8530SP) may be replaced. 3. Fo r 208-25[...]

2-3 ITEM PART # COMPONENT 1 200-2942 Mount, Modular Basket Lift 2 806-5964SP Motor Assembly, Modular Basket Lift 3 807-2133 Capacitor, 12.5 μ Farad, 250VAC Motor Run 4 807-2572 Microswitch 5 Resistor Assembly 806-8530SP 100-120V Modular Basket Lift (see Note 2 in illustration) 106-2771 208-250V Modular Basket Lift 6 809-0082 Ring, Truarc Retaining[...]

2-4 2.3 Cabinetry 2.3.1 Backs, Doors, Flue Caps, Sides, and Top Caps 1 2 3 5 7 8 9 4 6 10 12 11 13 14 8 17 18 19 20 21 22 23 15 16 24[...]

2-5 ITEM PART # COMPONENT 1 Back, Single Uppe r 210-6581 Stainless Steel 200-6581 Cold Rolled Steel 2 Back, Sin g le Lowe r 210-6580 Stainless Steel 200-6580 Cold Rolled Steel 3 Back, Double U pp er (f or 2-, 4-, and 5- s tation f r y ers – does not include Items 7 -9 ) 210-6542 Stainless Steel 200-6540 Cold Rolled Steel 4 Back, Double Lower (f o[...]

2-6 2.3.2 Filter Cabinet Bases, Casters, Framing, and Related Components NOTE: 2- and 3-st ation fryers have 4 casters; 4- and 5-stat ion fryer s have 6. See Page 2-4 f or upper hinges . 1 2 3 4 5 6 7 8 11 9 10 12 13 14 15 16 17 20 21 18 19 31 31 25 25 25 27 26 30 32 33 33 32 31 The 5-station cabinet illustrated is typical of all Pro Series (H50/55[...]

2-7 ITEM PART # COMPONENT 1 Frame, Control Panel 106-3902SP Two-Station, Standard (use 106-5221SP mfd. After 3.15.06) (use 106-6082 for fall back) 106-3903SP Three-Station, Standard (use 106-5018SP mfd. After 3.15.06) (use 106-6086 for fall back) 106-3904SP Four-Station, Standard (use 106-5019 mfd. After 3.15.06) (use 106-6087 for fall back) 106-39[...]

2-8 NOTE: 2- and 3-station fryer s have 4 caster s; 4- and 5-station fryers have 6. See Page 2- 4 for uppe r hinges. The 5-station cabine t illustrated i s typical of all Pro Series (H50/55) gas non-filter cabinets. All base and framing compo nents used in Pro Series (H50/55) gas no n-filter cabinets are identified, but not all components are u sed[...]

2-9 ITEM PART # COMPONENT 1 Frame, Control Panel 806-4732 Single-Station, Standard (use 106-5016 mfd. After 3.15. 06) (use 106-6079 for fallback) 106-3902SP Two-Station, Standard (use 106-5221SP mfd. After 3. 15.06)(use 106-6082 for fallback) 106-3903SP Three-Station, Standard (use 106-55018SP mfd. After 3. 15.06)(use 106-6086 for fallback) 106-390[...]

2-10 2.4 Controllers SOLID STATE 1 2 3 4 ITEM *Standard PART # *Euro-Look PART # COMPONENT 1 Computer Magic III.5 106-1151SP 106-3446 Dual-vat (Domestic U.S.) 106-1187SP 106-3447 Dual-vat (CE) (use 106-3450 for 8-second MC Non-CE export units) 106-1150SP 106-3445 Full-vat (Domesti c U.S.) 106-1188SP 106-3448 Full-vat (CE) (use 106-3449 for 8-second[...]

2-11 2.5 Drain, Filtration, and Oil Return System Components 2.5.1 Filtration System Components[...]

2-12 ITEM PART # COMPONENT 1 826-1981 Pan Assem bly, FootPrint Pro Filter (includes 826-1980 and Items 2 and 3) 826-1980 Pan Assembly, Filter ( includes Plug, O-rings, Rollers, and Nuts ) 813-0568 Plug, 1/8-inch NPT Socket Head 816-0012 O-Ring (two required) 810-2198 Roller, Filter Pan (See NOTE at bottom of page.) 809-0059 Nut, 1/4-20 Hex Flange ([...]

2-13 2.5.2 Drain Valves and Associated Components[...]

2-14 ITEM PART # COMPONENT 1 810-1569 Valve Assembly, 1.25-inch Full-Vat Non-Filter Drain (includes handle) * 810-1427 Lock Pin Handle for 1.25-inch Valve Assembly 2 806-7915SP Valve Assembly, 1-inch Left Dual-Vat Non-Filter Drain (complete assembly) 3 806-7916SP Valve Assembly, 1-inch Right Dual-Vat Non-Filter Drain (complete assembly) 4 809-0589 [...]

2-15 2.5.3 Oil Return Line Components There are more tha n 160 oil return line combinations. The three example s shown are typical. These examples identify all of the components used in the vari ous con- figurations, but not all o f the components identified are used in every configuration or in only the position shown. FPPH55 0/555 (FV, FV, DV, FV[...]

2-16 ITEM PART # COMPONENT 1 807-2484 Valve, 1/4-inch NPT Solenoid 2 810-0278 Valve, 1/2-inch NPT Ball 3 806-8762SP Valve Assembly, Microswitch and Ball 4 900-5953 Handle, Oil Discharge Valve 5 814-0047 Sleeve, Red Handle 6 900-8057 Mount, Microswitch 7 809-0354 Screw, 4-40 X 3/4-inch Slotted Round Head 8 807-2103 Microswitch, Lever Activated 9 809[...]

2-17 2.5.4 Oil Return Handle, Oil Dispo sal and Disposal Hose Components Left Hand l e an d Li n kage (Standard) 1 2 3 4 6 5 7 9 10 11 5 6 12 13 14 13 15 16 17 18 19 1 5 6 4 2 3 8 9 10 11 17 19 18 12 13 14 16 15 19 1 2 3 10 6 5 11 13 15 20 16 4 5 6 21 12 14 13 806-9330SP 36 35 34 39 38 40 25 24 33 32 42 41 27 31 Det ai l of I tem 27 28 1 0 2 30 29 [...]

2-18 ITEM PART # COMPONENT 1 807-2103 Microswitch, Lever Activated 2 826-1359 Screw, 4-40 X 3/4-inch Slotted Round Head 3 809-0237 Nut, 4-40 Hex Keps 4 200-0821 Bracket, Handle 5 809-0247 Nut, 8-32 Hex Keps 6 826-1363 Screw, 8-32 X 1/2-inch Slotted Truss Head (pkg. of 25) 7 901-2358 Cover, Left Handle Microswitch 8 902-2358 Cover, Right Handle Micr[...]

2-19 2.5.5 Oil Disposal Wand Assembly 1 2 3 ITEM PART # COMPONENT 806-7459 Assembly, Oil Disposal Wand 1 810-0603 Wand, FB Filter 2 810-1471 Hose, 24 FPH50/55 3 810-0490 Quick Disconnect, ¼-inch Female 2.5.6 Assembly Wand Plumbing (Japan) 1 2 12 3 14 10 15 11 5 4 9 13 8 6 16 7 ITEM PART # COMPONENT 806-9700SP Plumbing Assembly, Japan Wand 1 807-21[...]

2-20 2.5.7 Rear Flush Oil Return Components 21 (All components except for Items 4 and 5 are the same for Right a nd Left Oil Re turn Valve Assemblies) Nut (furnished with Item 8) 15 19 11 10 2 3 12 4 5 6 7 8 6 18 16 17 13 14 22 23 24 20 22 9 4 Front Filter Handle 1 (Full Vat Left /Dual Vat Right shown) 22 22 9 9 9 25 9 9a[...]

2-21 ITEM PART # COMPONENT 1 Valve Assembly, Microswitch and Ball Valve 106-3452 Valve, Rear Flush Assembly, Left Side 106-3453 Valve, Rear Flush Assembly, Right Side 2 810-2493 Elbow, 90º x ¼-inch NPT x ¼-inch Tube 3 809-0601 Clip, Rod End Clevis 4 Shaft, Rear Flush Valve 211-6701 For use in Left oil return valve assemblies 212-6701 For use in [...]

2-22 2.5.8 Power Shower Assemblies (Optional) 2 1 3 4 ITEM PART # COMPONENT 806-4442SP Power Shower Assembly, Full-vat, Complete 806-4476SP Power Shower Assembly, Dual-vat, Complete 1 814-0001 Grip, Handle 2 809-0415 Screw, Cleanout 3 826-1390 Seal (Gasket) (pkg. of 5) 4 826-1344 O-Ring (pkg. of 5)[...]

2-23 2.6 Electronics and El ectrical Components (for Controllers, Page 2-10) 2.6.1 Component Boxes[...]

2-24 ITEM PART # COMPONENT 1 810-1164 Block, One-Piece Screwless Terminal 2 200-5996 Box, One-Piece Component 3 807-1926 Bushing, .875-inch Split 4 826-2024 Cable, 21-inch Ignition (comes with Rajah connector [Item 5]) 5 807-3484 Connector, Rajah 6 106-0531SP Fuse Assembly, Inline 7 816-0217 Insulation, Terminal Block Paper 8 807-2971 Ignition Modu[...]

2-25 2.6.2 Transformer Boxes 1 4 15 20 30 18 22 25 13 30 2 12 34 30 17 30 11 27 23 14 10 1 4 15 20 30 18 22 25 13 30 2 34 3 30 17 30 11 27 23 14 20 30 A B C 5 8 15 9 6 7 20 30 13 30 20 30 20 30 35 33 32 31 26 30 17 30 11 18 22 25 28 24 14 D 1 4 15 19 30 19 30 18 22 25 27 23 14 30 11 13 30 2 34 3 30 16 E 13 30 2 34 3 19 30 19 30 19 30 18 22 25 30 11[...]

2-26 ITEM PART # COMPONENT Box Assembly, Transformer A 106-1380SP 100-120V FMPH150/155, FMPH350/355, FMPH450/455 B 106-0627SP 100-120V FMPH250/255, FMPH350/355, FMPH450/455, FPPH250/255, FPPH350/355, FPPH450/455 C 106-3308SP 100-120V FMPH450/455, FPPH350/355 D 106-3433SP 208-240V FMPH250/255 CE/Non- CE Export, FPPH250/255 CE/Non-CE Export E 106-343[...]

2-27 2.6.3 High-Limit Thermostat and Temperature Probe 1 2 3 ITEM PART # COMPONENT 1 826-1177 High Limit Thermostat - 425 ° F/218 ° C 2 806-4206 Temperature Probe 3 210-0681 Probe Guard[...]

2-28 2.7 Food Warmer Components 1 2 3 4 5 6 ITEM PART # COMPONENT 1 807-0742 Food Warmer Heat Lamp (for element only, use 807-0746) 2 210-5717 Bracket, Heat Lamp 3 210-5716 Mount, Heat Lamp 4 806-5518 Cover Assembly, Work Station 910-7534 Cover, Work Station 210-0319 Handle 809-0024 Screw, 10-24 X 5/16-inch Slotted Round Head 809-0020 Nut, 10-24 Ca[...]

2-29 2.8 Frypots and Associated Components 2.8.1 Full-Vat Frypot Components[...]

2-30 ITEM PART # COMPONENT 1 106-1019SP Flue Assembly, Full-vat 2 200-0936 Back, Left Full-vat Combustion Chamber 3 200-0937 Back, Right Full-vat Combustion Chamber 4 200-2227 Retainer, Full-vat Upper Insulation 5 809-0059 Nut, 1/4-20 Flange Hex 6 809-0361 Screw, #8 X 1/2-inch Hex Head Drill Point 7 809-0362 Screw, #8 X 1 1/4-inch Hex Washer Head D[...]

2-31 2.8.2 Dual-Vat Frypot Components[...]

2-32 ITEM PART # COMPONENT 1 106-1018SP Flue Assembly, Dual-vat 2 200-0941 Back, Dual-vat Combustion Chamber 3 200-2229 Retainer, Dual-vat Upper Insulation 4 809-0059 Nut, 1/4-20 Flange Hex 5 809-0360 Screw, #8 X 3/8-inch Hex Head 6 809-0362 Screw, #8 X 1 1/4-inch Hex Washer Head Drill Point 7 809-0435 Washer, Steel 8 809-0500 Screw, #10 X 1/2-inch[...]

2-33 2.9 Gas Supply and Combustion Sy stem Components PH250/255 Full Vat Gas Manifold (Typical) The example illustrat ed is typical of PRO Series Fryer Gas Manifolds. Each manifold is assembled from stand ard 1/2- , 3/4-, and 1-inch NPT black iron pipe nipples, elbows, tees, plugs, and unions, which may be locally aquired . 3 4 5 Use the universal [...]

2-34 ITEM PART # COMPONENT 1 Ignitor (includes gasket 816-0059, which may be ordered separately) 826-0981 Natural Gas (G20, G25) 826-0982 Propane (G30, G31) 826-1002 Manufactured Gas 2 826-1371 Screw, #8 X 1/2-inch Hex Head (pkg. of 25) 3 Blower Assembly, Combustion Air (includes harness and Items 4, and 5) 106-2996SP 100V 50/60 Hz (Left) 106-2999S[...]

2-35 2.10 Gas Valves and Associated Components Non-CE Gas Valve Assembly (Typical) CE Gas Valve Assembly (Typical) 5 1 2 3 4 6 7 8 9 10 11 12 13 14 15 13 22 16 18 17 19 20 21 10 11 23 NOTE: The gas tube and enrichment tube fittings are assembled in varying configurations depending upon the location of the valve and whether the associated frypot is [...]

2-36 ITEM PART # COMPONENT 1 Valve, Non-CE Gas 826-1122 Natural Gas (G20, G25) 826-1123 Propane Gas (G30, G31) 2 810-1715 Valve, CE Gas (G20, G25, G30, G31) 3 810-1041 Accessory Kit (contains parts to adapt Item 2 to specific fryer confi guration) 4 806-9678SP Plug Assembly, CE Gas Valve 5 810-0494 Ferrule (Nut), Orifice 6 810-1355 Gas Line, 3/8-in[...]

2-37 2.11 Wiring Assemblies and Harnesses Filter A ssociated Wiring 1 2 3 ITEM PART # COMPONENT 1 810-1062 Cable, Filter Box Lower 9- Pin Plug to 807-2000/2001 C2 Connector * 807-2000 Cable, 810-1062 C2 Connector to Component Box (units w/Basket Lift) 2 807-2001 Cable, 810-1062 C2 Connector to Component Box (units w/o Basket Lift) * 812-0362 Spaghe[...]

2-38 Main Wiring Harnes ses U.S. and Non -CE harness (shown) has two u ntermin ated wire s . Untermin ated wire s. CE harness h as two unt erminat ed wires plus two additional wires with push- on term inals . ITEM PART # COMPONENT 807-1978 U.S. and Non-CE Export Main Wiring Harness 807-2168 CE Main Wiring Harness 807-4014 U.S. and Non-CE Export Mai[...]

2-39 1 2 3 4 5 6 7 8 9 Transformer Box C able A s semblies[...]

2-40 ITEM PART # COMPONENT 1 106-1011 Cable Assembly, Transformer Box Line (See NOTE 1 ) 2 106-1016 Cable Assembly, Transformer Box to Filter Pump (See NOTE 2 ) 3 106-1009 Cable Assembly, Transformer Box #1 Position (See NOTE 2 ) 4 106-1010 Cable Assembly, Transformer Box #2 Position (See NOTE 2 ) 5 106-3316 Cable Assembly, Transformer Box Line (Se[...]

2-41 2.12 Miscellaneous Connectors and Terminals 1 2 4 5 3 6 7 9 10 8 11 13 12 ITEM PART # COMPONENT 1 807-1068 2-Pin Female 2 807-0158 6-Pin Female 3 807-0156 9-Pin Female 4 807-0159 12-Pin Female 5 807-0875 15-Pin Female 6 807-1067 2-Pin Male 7 807-0157 6-Pin Male 8 807-0155 9-Pin Male 9 807-0160 12-Pin Male 10 807-0804 15-Pin Male 11 826-1341 Te[...]

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Frymaster, L.L.C., 8700 Line Av enue, PO Box 51 000, Shreveport, Louisiana 71135-1000 Shipping Address: 8700 Line Av enue, Shreveport, Louisiana 71106 TEL 1-318-865-1711 FAX (Parts) 1-318- 219 -71 40 FAX (Tech Support) 1-318-219-7135 PRINTED IN THE UNITED STATES SERVICE HOTLINE 1-800-551-8633 819-6083 MAY 2006[...]