Frymaster 8196428 manual

Frymaster, a member of the Co mmercial Food Equipm ent Service Ass ociation, recomm ends usin g CFESA Certified Technicians. 24-Hour Service Hotline 1-800-551-8633 AUGUST 200 8 www.frymaster.com E-mail: service@frymaster.com *8196428* YFPRE SERIES ELECTRIC FRYERS Service & Parts Manual[...]

i NOTICE IF, DURING THE WARRANTY PERIOD, TH E CUSTOMER USES A PART FOR THIS ENODIS EQUIPMENT OTHER THAN AN UNMODIFIED NEW OR RECYCLED PART PURCHASED D IRECTLY FROM FRYMASTER DEAN , OR ANY O F ITS AUTHORIZED SERVICE CEN TERS, AND/OR THE PART BEING U SED IS MODIFIED FR OM ITS ORIGINAL C ONFIGURATI ON, THIS WAR RANTY WIL L BE VOID. FURTHE R, FRYMAST E[...]

ii DANGER Adequate means must be provided to limit the movement of this appliance without depending on or transmitting stress to the electrical conduit. A restraint kit is provided with the fryer. If the restraint kit is missing contact your local Frymaster Factory Authorized Service Center (FASC) for part number 826-0900. DANGER Prior to movement,[...]

iii YFPRE SERIES ELECTRIC FRYERS TABLE OF CONTENTS CAUTIONARY STATEMENTS ........................................................................................................ i CHAPTER 1: Service Procedures 1.1 General .................................................................................................................... .......... [...]

1-1 YFPRE SERIES ELECTRIC FRYERS CHAPTER 1: SERVICE PROCEDURES 1.1 General Before performing any maintenance on your Frym aster fryer, disconnect the fr yer from the electrical power supply. When electrical wires are disconnect ed, it is recommended that they be marked to facilitate re- assembly. 1.2 Replacing a Controller 1. Disconnect the fryer f[...]

1-2 3. Remove the two screws from the upper corners of the contr ol panel and allow the control panel to swing down. 4. Unplug the wiring harness from the 15-pin connector on the interface b oard and disconnect the grounding wire from terminal adjacent to the 15- pin connector on th e back of the controller. Remove the control panel assembly by lif[...]

1-3 3. Remove the four screws from both the left and right sides of the lower back panel. 4. Locate the high-limit that is being replaced and follow the two-black wires to the 12-pin connector C-6. Note where the leads are connected prior to removing them from the connector. Unplug the 12-pin connector C-6 and using a pin- pusher push the pins of t[...]

1-4 5. Raise the element and remove the securing pro be bracket and m etal tie wraps that secure the probe to the element (see illustr ation below). 6. Gently pull on the temperature probe and grommet, pulling the wires up the rear of the fryer and through the element tube assembly. 7. Insert the replacement temperature probe (wires first) into the[...]

1-5 1.6 Replacing a Heating Element 1. Perform Steps 1-3 of section 1.5, Replacing a Temperature Probe . 2. On full-vat fryers where the temperature probe is attached to the elem ent being replaced, disconnect the wire harness c ontaining the probe wiring. Usi ng a pin pusher, disconnect the probe wires from the 12-pin connector C-6. 3. In the rear[...]

1-6 8. Reconnect the element connector ensuring that th e latches lock. 9. Insert the temperature probe lead s into the 12-pin wiring harness connector C-6 (see illustration below). For full-vat, the red lead goes in to position 3 and the white into position 4. 10. Reconnect the 12-pin connector C-6 of the wiring harness disconnected in Step 2. 11.[...]

1-7 5. Unplug the elements wires (white wire s with plugs) inside component box. 6. Remove the lid. 7. Remove the screw (white arrows below) from each of the tabs on either side of the contactor box. 8. Unplug the 12-pin control cord inside the box. 9. Carefully lower the contactor box out of the fryer cabinet. Ensure no wires are pulled or damaged[...]

1-8 2. Disconnect the fryer from the electrical power s upply and reposition it to gain access to both the front and rear. 3. Slide the metal bezel up to release the bottom ta bs, then slide the beze l down to disengage the upper tabs. 4. Remove the two screws from the upper corners of the control panel and allow it to swing down (see illustration [...]

1-9 21. Position the elem ent tube assembly in the f ry pot and reinstall the m achine screws and nuts removed in Step 14. 22. Reconnect the oil return flexline(s) to the fr ypot, and replace alum inum tape, if necessary, to secure heater strips to the flexline(s). 23. Insert the high-limit thermostat leads disconnected in Step 13 (see illustration[...]

1-10 If the pump starts af ter resetting the therm al overloa d switch, then som ething is causing the motor to overheat. A major cause of overheating is when se veral frypots are filtered sequentially, overheating the pump and motor. Allow the pump m otor to cool at least 30 minutes before resuming operation. Pump overheating can be caused by: •[...]

1-11 2. Disconnect the fryer from the electrical power s upply and reposition it to gain access to both the front and rear. 3. Disconnect the flexlines running to th e oil-return manifold at the re ar of the fryer as well as the pump suction flexlines at the end of the f ilter pan connection (see photos b elow). Disconnect flexlines indicated by th[...]

1-12 10. Reconnect the unit to the electrical power suppl y, and verify that the pump is functioning correctly (i.e., when a filter handle is placed in the ON position, the motor should start and there should be strong suction at the intake f itting and outflow at the rear flush port.) 11. When proper operation has been ve rified, reinstall the bac[...]

1-13 1.10 Interface Boar d Diagnostic Chart The following diagram and charts provide ten quick system checks that can be perform ed using only a multim eter. Meter Setting Test Pin Pin Results 12 VAC Power 50 VAC Scale 3 of J2 1 of J2 12-16 VAC 24 VAC Power 50 VAC Scale 2 of J2 Chassis 24-30 VAC *Probe Resistance R X 1000 OHMS 11 of J2 10 of J2 See[...]

1-14 1.11 Probe Resistance Chart Probe Resistance Chart For use with fryers manufactured with Minco Thermistor probes only. F OHMS C F OHMS C F OHMS C F OHMS C F OHMS C 60 1059 16 130 1204 54 200 1350 93 270 1493 132 340 1634 171 65 1070 18 135 1216 57 205 1361 96 275 1503 135 345 1644 174 70 1080 21 140 1226 60 210 1371 99 280 1514 138 350 1654 17[...]

1-15 1.12 Component Wiring 1.12.1 Standard Wiring YFPRE[...]

1-16 1.12.2 Tilt Switch Wiring 1.12.3 Terminal Block Wiring[...]

1-17 1.12.4 Contactor – DELTA Co nfiguration, 3 Phase MERCURY CONTR OLS CIRCUIT[...]

1-18 1.12.5 Contactor – Single Phase[...]

2-1 YFPRE SERIES ELECTRIC FRYERS CHAPTER 2: PARTS LIST 2.1 Accessories 1 2 3 4 ITEM PART # COMPONENT 1 803-0366 Basket, 4-Lane Cooking 2 106-9620 Cover, Full-Vat Frypot 3 803-0278 Brush, Frypot, Teflon 4 803-0197 Cleanout Rod, 27-inch * 803-0380 Rack, Full-Vat Basket Support * 807-1575 Heatlamp, Merco 120V 2 Bulb (use 806-5278SP for 120V Lamp Assem[...]

2-2 2.2 Cabinetry[...]

2-3 2.2 Cabinetry (cont.) ITEM PART # COMPONENT 106-9311 Cabinet Assembly 1 106-9431 Upright Assembly, LT Enclosure 2 106-9432 Upright Assembly, RT Enclosure 3 824-1920 Bridge Weldment, Pump/Motor 4 232-4568 Side, RT, Cabinet 5 231-4568 Side, LT, Cabinet 6 220-4316 Back Panel, Upper 7 220-4317 Back Panel, Lower 8 230-4318 Basket Hanger, Wingstreet [...]

2-4 2.3 Drain Components ITEM PART # COMPONENT 106-9351 Drain Valve Assembly 1 106-6020 Bracket, Assembly, 1-1/ 4" Drain Valve Microswitch 2 200-1257 Retainer, Drain Valve Nut 3 220-0143 Guard, Microswitch Drain 4 220-4497 Strap, 1-1/4" Drain Valve 5 807-2104 Microswitch 6 809-0237 Nut, 4-40 Keps Hex with Extended Tooth 7 809-0988 Washer,[...]

2-5 2.4 Electronics and Wiring Components 2.4.1 Heating Elements and Associated Parts ITEM PART # COMPONENT 1 826-2557 Element Kit, 208V (includes Items 2-12) 826-2558 Element Kit, 240V (includes Items 2-12) 807-4653 Element, 230V 8.5 kw (does not include Items 2-12) 2 823-6711 Bracket, Element 3 230-0784 Bracket, Temperature Probe 4 826-2652 Probe[...]

2-6 2.4.2 Tilt Switch Assembly ITEM PART # COMPONENT 1 ** 106-5876SP Sensory Assembly, Magnetic Positioning 2 ** 810-3007 Magnet, Magnetic Positioning (used with Item 1) * 826-2600 Tilt Switch Kit, Mechanical (includes Items 3 and 4) 3 *** 807-4742 Tilt Switch, Mechanical, Hi-Temp/Long Lever 4 *** 230-5486 Bracket, Mechanical Tilt Switch 5 810-2993[...]

2-7 2.4.3 4-Lane Controller ITEM PART # COMPONENT 1 106-9353 Wingstreet 4-lane Computer * 108-1253 Wingstreet 4-lane Comput er (for Canadian units) 2 810-3141 Sound Device 3 220-4284 Guard 4 807-4199 SMT Cable[...]

2-8 2.4.4 Contactor Box I T E M PART # COMPONENT 1 106-6031 Harness Assembly, Contactor Box Control, 12 Pin 2 106-6799 Harness Assembly, 208/240V Contactor Box Power 3 220-4489 Plate, Contactor Box Cordset Cover 4 220-1331 Plate, Power Cord Cover 5 807-2284 Heat Contactor, 50 Amp Mechanical, 24V Coil 6 807-3970 Block, 3 Pole, 600V, 175 Amp Terminal[...]

2-9 2.4.5 Component Box ITEM PART # COMPONENT 1 826-2260 PCB Assembly, Interface Board, SMT 2 807-0979 Transformer, 208/240/ 12VAC, 50/60 Hz, 43 VA 3 807-0680 Filter Transformer, 208/240/24V, 50/60 Hz, 20 VA 4 810-1164 Block, 1 PLC Screwless Terminal 5 807-0670 Filter Relay, Midtex DPDT 24V 6 807-4036 Switch, Power 7 810-2446 Plug, .50 Heyco Double[...]

2-10 2.5 Wiring 2.5.1 Contactor Box Harness Assembly, 12-Pin (Control) 2.5.2 Contactor Box Harness Assem bly, MDI, 6-Pin (Left Element) BLUE BLACK 1 2 3 4 5 6 BLACK BLACK BLUE BLUE PN 106-8744 2.5.3 Contactor Box Harness Assem bly, MDI, 9-Pin (Right Element) BLUE BLACK 1 2 3 4 5 6 BLACK BLACK BLUE BLUE 7 8 9 PN 106-8745 2.5.4 Component Box to Filte[...]

2-11 2.5.5 Main Wiring Harnesses 2.5.6 Component Box and Filter Pump 1 2 ITEM PART # COMPONENT 1 106-5750SP Full Vat Control Harness J4 to J2 (Standard) 2 106-5935SP Filter Pump C2 to Component Box Wiring Harness[...]

2-12 2.6 Filtration System Components[...]

2-13 2.6 Filtration System Components (cont.) I T E M PART # COMPONENT 106-9313 Filter Pan Assembly 1 823-7086 Filter Pan 2 220-4446 SanaGrid Filter Screen 3 810-3414 Ring, Wireform Holddown 4 824-1957 Crumb Basket * 826-1392 O-ring (Pkg. of 5; used with Item 1) 5 823-6714 Lid, Filter Pan 6 106-5906 Wiring Harness Assembly, Filter Pump, 208/240V * [...]

2-14 2.7 Frypot and Associated Parts 1 2 5 6 4 3 7 8 9 F r o n t o f F r y p o t I T E M PART # COMPONENT Frypot Assembly 1 823-6706 Frypot 2 807-0128 Bushing, Insulating, Heyco 3 220-4564 H a n d l e , O i l R e t u r n 4 900-2935 R e t a i n e r N u t , O i l R e t u r n V a l v e 5 810-0278 V a l v e, ½ " B a l l 6 813-0165 E l b o w S t r[...]

2-15 2.8 Wiring Connectors and Pin Connectors ITEM PART # COMPONENT 1 807-1068 2-Pin Female 2 807-2136 6-Pin Female, Hi Amp 3 807-2138 9-Pin Female, Hi Amp 4 807-0159 12-Pin Female 5 807-0875 15-Pin Female 6 807-1067 2-Pin Male 7 807-0157 6-Pin Male 8 807-0155 9-Pin Male 9 807-0160 12-Pin Male 10 807-0804 15-Pin Male 11 826-1341 Terminal, Female Sp[...]

2-16 2.9 Fasteners (Nuts, Bolts, Screws, Washers) ITEM PART # COMPONENT * 809-0514 Capscrew, 5/16-inch-18 NC Hex * 809-0448 Clip, Tinnerman * 826-1366 Nut, 4-40 Keps Hex (Pkg. of 25) (809-0237) * 809-0247 Nut, 8-32 Keps Hex * 826-1376 Nut, 10-32 Keps Hex (Pkg. of 10) (809-0256) * 809-0766 Nut, 10-32 Keps Hex SS * 809-0020 Nut Cap 10-24 NP * 826-135[...]

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Frymaster, L.L.C 8700 Line Avenue, Shreveport, Louisiana 7110 6 TEL 1-318-865-1711 FAX (Parts) 1-31 8-219 -7140 (Tech Support) 1-318-2 19-7135 819-6428 PRINTED IN THE UNITED STATES SERVICE HOTLINE 1-800-551-8633 AUGUST 2 008[...]