Frymaster 47 Series manual

Frymaster, a member of the Co mmercial Food Eq uipment Service Asso ciation, recomm ends using CFESA Certified Tec hnicians. 819-5383 24-Hour Service Hotline 1-800-551-8633 SEP 2002 47 Series Gas Fryers Installation & Operation Manual[...]

NOTICE This appliance is intended for professional use only and is to be operated by qualified personnel only. A Frymaster/DEAN Factory Authorized Service Center (FASC) or other qualified professional should perform installation, maintenance, and repairs. Installation, maintenance, or repairs by unqualified personnel may void the manufacturer’s w[...]

DANGER The front ledge of the fryer is not a step! Do not stand on the fryer. Serious injury can result from slips or contact with the hot oil. DANGER Do not store or use gasoline or other flammable liquids or vapors in the vicinity of this or any other appliance. DANGER Instructions to be followed in the event the operator smells gas or otherwise [...]

i 47 SERIES GAS FRYERS TABLE OF CONTENTS CHAPTER 1: General Information .............................................................................................. 1-1 1.1 Applicability and Validity ................................................................................................. 1-1 1.2 Parts Ordering and Service Information ...[...]

1-1 47 SERIES GAS FRYERS CHAPTER 1: GENERAL INFORMATION 1.1 Applicability and Validity The 47 Series model family has be en approved by the European Un ion for sale and installation in the following EU countries: AT, BE, DE, DK , ES, FI, FR, GB, IE, IT, LU, NL, NO, PT and SE. This manual is applicable to and valid for al l 47 Series units, includi [...]

1-2 1.3 Safety Information Before attempting to operate your unit, read the instructions in this manual thoroughly. Throughout this manual, you will find notations encl osed in double-bordered boxes s imilar to those below. CAUTION CAUTION boxes contain information about actions or conditions that may cause or result in a malfunction of your system[...]

1-3 Fryers equipped with FootPrint III built-in filtration systems are sh ipped comp letely assembled. Fryers without the FootPrint III require in stallation of legs or optional casters at point of use. All fryers are shipped with a package of standard accessories. Each fryer is adjusted, tested, and inspected at the factory be fore crating for shi[...]

1-4 QUALIFIED SERVICE PERSONNEL Qualified service personnel are those familiar wi th Frymaster equipment and who have been authorized by Frymaster L.L.C. to perform service on Frymaster equipment. All au thorized service personnel are required to be equipped with a complete set of service and parts manuals, and to stock a minimum amount of parts fo[...]

2-1 47 SERIES GAS FRYERS CHAPTER 2: INSTALLATION INSTRUCTIONS 2.1 General Installation Requirements Qualified, licensed, and/or authorized installati on or service perso nnel, as defined in Section 1.7 of this manual, should perf orm all installation and servi ce on Frymaster equipment. Conversion of this appliance from one type of gas to another s[...]

2-2 One of the most important consider ations of efficient fr yer operation is ventilat ion. Make sure the fryer is installed so that produc ts of combustion are removed e fficiently, and that the kitchen ventilation system does not produce drafts that interfere with prope r burner operation. The fryer flue opening must not be placed close to the i[...]

2-3 DANGER This appliance is equipped with a three- prong (grounding) plug for your protection against electrical shock, and must be plugged directly into a properly grounded three-prong receptacle. Do not cut, re move, or otherwise bypass the grounding prong on this plug! DANGER This appliance requires electrical power for operation. Place the gas[...]

2-4 2.3 Pre-Connecti on Preparations DANGER Do not connect this appliance to the gas supply before completing each step in this section. After the fryer has been positioned under the exhaust hood, ensure the following has been accomplished: 1. Adequate means must be provided to limit th e movement of fryers without depending upon the gas line conne[...]

2-5 1. Verify the minimum and maximum gas supply pre ssures for the type of gas to be used in accordance with the accompanying tables: N o n-C E S t a nda r d f o r I n c o mi ng G a s P re s s u re s Gas M inim u m M axim u m Na t u r a l 6" W.C . 1.49 k P a 14.93 m bar 14" W.C . 3.48 k P a 34.84 m bar LP 11" W.C . 2.74 k P a 27.37 [...]

2-6 BE I2E+( S) I3P G20/G25 G31 20/25 37 DE I2 ELL 13P G20/G25 G31 20 50 FR II2Esi3P G20 /G25 G31 20/25 37 ET 50 LU I2E G20/G25 20/25 ES II2H3 P G20 G31 20 37 ET 50 NL II2L3P G25 G31 25 50 IE-PT -GB II2H3P G20 G31 20 37 DK-GR-IT I2 H G20 20 CE A pp roved Gas Categories Country Category Gas Pressure (mbar) The size of the gas line used for installat[...]

2-7 When using thread compound, use very small amounts on m ale threads only. Use a pipe thread compound that is not affected by the chemical action of LP gases (Loctite™ PST56765 Sealant is one such compound). DO NOT apply compound to th e first two threads. This will ensure that the burner orifices and contro l valve do not become clogged. 2. O[...]

2-8 Thermostat Controller Calibration (For uni ts equipped with thermostat controls, perform the following procedure) NOTE: The fryer control panel must be opened to pe rform thermostat calibration. In order to open the control panel the thermostat knob must be removed from its shaft. 1. Fill the frypot to the lower OIL LEVEL line with cooking oil/[...]

2-9 14. Reinstall and secure the fryer c ontrol panel. Loosen the temperat ure dial plate screws and rotate the dial until the 325°F (162°C) index mark is at the 12 o’clock position, then retighten the screws. 15. Reinstall the thermostat knob w ith its pointer aligne d with the 325°F (162°C) index mark on the temperature dial plate. Tighten [...]

2-10 CE and Non-CE Gas Conversion Instructions 1. Between G20- and G25-type Natural Gas, adjust the gas pressure at the regulator. (Refer to the CE Standard Burner Manifold Gas Pressure Chart.) Do not change the orifice. 2. Between a 2 nd family gas (G20 or G25) and a 3 rd family gas (G31 Propane): a. Change the orifices. b. Change the pilot. c. Ch[...]

3-1 47 SERIES GAS FRYERS CHAPTER 3: OPERATING INSTRUCTIONS 3.1 Start-Up Procedure DANGER Never operate this appliance with an empty frypot. The frypot must be filled with water or cooking oil/shortening before lighting the burners. Failure to do so will damage the frypot and may cause a fire. WARNING The on-site supervisor is responsible for ensuri[...]

3-2 2. Push the knob in and light the pi lot. (If the fryer is equipped with a piezo ignitor, repeatedly press the piezo ignitor button while depressing the gas valve knob until the pilot lights.) Continue to hold the knob in for about 60 seconds after the flame appears on the pilot. Release the knob. The pilot should remain lit. CAUTION If the pil[...]

3-3 WARNING In the event of prolonged power failure, the ignition module will shut down and “lock out” the system. Turn the computer/cont roller OFF and then back O N after power has been re-established. PLACING THE FRYER INTO OPERATION CAUTION If this is the first time the fryer is being used after installation, refer to Section 3.2, Boil-Out [...]

3-4 2. For units equipped with a Thermostat or Solid St ate (Analog) Controller , set the therm ostat to 195°F (91°C). For units equipped with a Digital Controller , set the setpoint to 195 ° F (91 ° C). For units equipped with a Basket Lift Timer , press the Boil-Out Mode button to begin the boil-out process. For units equipped with a Computer[...]

3-5 3.4 Controller Operation and Programming Fryers in the 47 Series can be equipped with Co mputer Magic III (CM III) com puters, Basket Lift Timers, Digital Controlle rs, Soli d State (Analog) Controllers, or Therm ostat Controllers. Instructions for using each type are included in the separate Frymaster Fryer Controllers User’s Manual provided[...]

4-1 47 SERIES GAS FRYERS CHAPTER 4: FILTRATION INSTRUCTIONS 4.1 Draining and Manual Filtering WARNING The on-site supervisor is responsible for ensuring that operators are made aware of the inherent hazards of operating a hot oil filtering system, particularly the aspects of oil filtration, draining and cleaning procedures. DANGER Draining and filt[...]

4-2 3. Open the drain valve slowly to avoid splattering. If the dr ain valve becomes clogged with food particles, use the steel clean- out rod to clear the blockage. DANGER NEVER attempt to clear a clogged drain valve from the front of the valve! Hot oil or shortening will rush out creating the potential for severe burns. DO NOT hammer on the drain[...]

4-3 2. Remove the paper hold-down ring (and if changing the filte r paper, remove and discard the used filter paper). Remove the filte r screen and clean the crumb tr ay, hold-down ring, filter screen, and pan with a solution of hot water and dishwashing detergent, ensuring that all breading and food particles are removed from the pan. Ensure the p[...]

4-4 4.2.3 Operating the Filter Unit CAUTION Never operate the filter unit unless the cooking oil/shortening is at operating temperature. 1. To filter the cooking oil, turn the fryer power OFF, then open the drain valve on the fryer you have selected to filter. 2. Use the steel clean-out rod to clear the drain from inside the frypot as necessary. DA[...]

4-5 4. After all the cooking oil/shortening has drained from the frypot, rota te the oil return handle to RETURN to start the pump and begin the filtering process. There may be a slight delay before the pump activates. 5. The cooking oil/shortening is pulled through the filter and pumped up to and through the Power Shower, finally re turning to the[...]

4-6 7. Let the filter run 10 to 12 seconds after oil/shortening stops coming out of the Power Shower to clear the lines and prevent shortening from hardening in them. Rotate the oil return handle to the OFF position to stop the pump. Remove the Power Shower and allow it to drain. Turn the fryer on and allow the cooking oil/shortening to reach setpo[...]

5-1 47 SERIES GAS FRYERS CHAPTER 5: PREVENTIVE MAINTENANCE 5.1 Fryer Preventive Main tenance Checks and Services DAILY CHECKS AND SERVICES Inspect Fryer and Accessories for Damage Look for loose or frayed wires and cords, leaks, fore ign material in frypot or inside cabinet, and any other indications that the fryer and accesso ries are not ready a [...]

5-2 To view the recovery time on fryers equipped w ith CM III computers, press the Program Mode Switch . will appear in the left display. Enter ( 1 6 5 2) using the number keys. The latest recovery time will a ppear in both displays fo r 5 seconds. To check the recovery time on fryers equipped with other than CM III computers, a stopwatch (or a wat[...]

5-3 c. Hold the knob and carefully tighten the setscrew. d. Recheck the thermometer/pyrometer reading ag ainst the therm ostat knob setting the next time the burner lights. e. Repeat steps 4.a through 4.d unt il the thermometer/pyrometer reading and knob setting agree within ± 5ºF (2ºC). 5. Remove the thermometer or pyrom eter. If calibration ca[...]

5-4 2. Pass a piece of ordinary binding wire (.052 inch diameter) through the tube to remove any obstruction. 3. Remove the wire and blow through th e tube to ensure it is clear. 4. Reinstall the tube and bend it so th at the opening is pointing downward. SEMI-ANNUAL CHECKS AND SERVICES Check Burner Manifold Pressure DANGER This task should be perf[...]

5-5 • Verify that the flue opening is not obstructed by debris or accum ulations of solidified oil or shortening. • Verify that burners and associated components (i .e. gas valves, pilot asse mblies, ignitors, etc.) are in good condition and functioning properly. Inspect all gas conne ctions for leaks and verify that all connections are properl[...]

5-6 − Verify that the filter pan is properly prepared fo r filtering, then drain a fr ypot of oil h eated to 350°F (177°C) into the filter pan and close the frypot drain valve. Place the oil return handle in the ON position. Allow all cooking oil/shorten ing to return to the frypot (indicated by bubbles in the cooking oil/shortening or, on unit[...]

6-1 47 SERIES GAS FRYERS CHAPTER 6: OPERATOR TROUBLESHOOTING 6.1 Introduction This chapter provides an easy reference guide to some of the com mon problems that m ay occur during the operation of your equipment. The troubl eshooting guides that follow are intended to help you correct, or at least accurately diagnose, probl ems with your equipment. [...]

6-2 6.2 Troubleshooting Fryers with Solid State (Analog), Digital, or CM III Controllers or Basket Lift Timers PROBLEM PROBABLE CAUSES CORRECTIVE ACTION A. Pilot not lit (units w/pilot ignition only). A. Light pilot per instructions in Chapter 3 of this manual. B. Drain valve open. B. Verify that drain valve is fully closed. C. No electrical power [...]

6-3 PROBLEM PROBABLE CAUSES CORRECTIVE ACTION A. Setpoint incorrect. A. Verify that setpoint has been properly entered. B. Temporary controller malfunction caused by voltage surge. B. Disconnect unit from electrical power, wait at least one minute, and reconnect unit to the power supply. CM III displays as it comes out of melt cycle OR Heating mode[...]

6-4 6.4 Troubleshooting Abnormal Burner Operation PROBLEM PROBABLE CAUSES CORRECTIVE ACTION Fryer is operating normally, but flames are rolling out of the front of the burner. Obstructed gas valve vent tube. Shut the fryer down and clean the gas valve vent tube in accordance the instructions on Page 5-4 of this manual. 6.5 Troubleshooting the Built[...]

6-5 PROBLEM PROBABLE CAUSES CORRECTIVE ACTION C. Pump blockage. Test : Close the drain valve. Place the filter handle in the OFF position, allow the pump to cool for at least 45 minutes, and then press the reset button on the pump motor. Pull the filter pan from the unit and then activate the pump. If the pump motor hum s and then stops, the pump i[...]

6-6 PROBLEM PROBABLE CAUSES CORRECTIVE ACTION A. Plugged openings or solidified shortening in the Power Shower. Test : Look for oil/shortening squirting out around the Power Shower gasket. If so, Power Shower is obstructed. A. Clean the Power Shower per instructions in Chapter 5 of this manual. B. Missing/worn O-rings and gasket on Power Shower. B.[...]

6-7 6.7 Replacing the Controller or Controller Wiring Harness 1. Disconnect the fryer from the electrical supply. 2. Remove the two screws in the upper corners of the control panel and swing the panel open from the top, allowing it to rest on its hinge tabs. 3. Disconnect the wiring harness from the back of the controller and, if replacing the harn[...]

THIS PAGE INTENTIONALLY LEFT BLANK[...]

Frymaster, L.L.C., 8700 Line Av enue, PO Box 51000, Shreveport, Louisiana 71135-1 000 Shipping Address: 8700 Line Av enue, Shreveport, Louisiana 71106 TEL 1-318-865-1711 FAX (Parts) 1-31 8-219-7140 (Tech Support) 1-31 8-219-7135 Price: $18.00 PRINTED IN THE UNITED STATES SERVICE HOTLINE 1-800-551-8633 819-5383 SEP 2002[...]