Frymaster 35 manual

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80

Ir para a página of

Bom manual de uso

As regras impõem ao revendedor a obrigação de fornecer ao comprador o manual com o produto Frymaster 35. A falta de manual ou informações incorretas fornecidas ao consumidor são a base de uma queixa por não conformidade do produto com o contrato. De acordo com a lei, pode anexar o manual em uma outra forma de que em papel, o que é frequentemente utilizado, anexando uma forma gráfica ou manual electrónicoFrymaster 35 vídeos instrutivos para os usuários. A condição é uma forma legível e compreensível.

O que é a instrução?

A palavra vem do latim "Instructio" ou instruir. Portanto, no manual Frymaster 35 você pode encontrar uma descrição das fases do processo. O objetivo do manual é instruir, facilitar o arranque, a utilização do equipamento ou a execução de determinadas tarefas. O manual é uma coleção de informações sobre o objeto / serviço, um guia.

Infelizmente, pequenos usuários tomam o tempo para ler o manual Frymaster 35, e um bom manual não só permite conhecer uma série de funcionalidades adicionais do dispositivo, mas evita a formação da maioria das falhas.

Então, o que deve conter o manual perfeito?

Primeiro, o manual Frymaster 35 deve conte:
- dados técnicos do dispositivo Frymaster 35
- nome do fabricante e ano de fabricação do dispositivo Frymaster 35
- instruções de utilização, regulação e manutenção do dispositivo Frymaster 35
- sinais de segurança e certificados que comprovam a conformidade com as normas pertinentes

Por que você não ler manuais?

Normalmente, isso é devido à falta de tempo e à certeza quanto à funcionalidade específica do dispositivo adquirido. Infelizmente, a mesma ligação e o arranque Frymaster 35 não são suficientes. O manual contém uma série de orientações sobre funcionalidades específicas, a segurança, os métodos de manutenção (mesmo sobre produtos que devem ser usados), possíveis defeitos Frymaster 35 e formas de resolver problemas comuns durante o uso. No final, no manual podemos encontrar as coordenadas do serviço Frymaster na ausência da eficácia das soluções propostas. Atualmente, muito apreciados são manuais na forma de animações interessantes e vídeos de instrução que de uma forma melhor do que o o folheto falam ao usuário. Este tipo de manual é a chance que o usuário percorrer todo o vídeo instrutivo, sem ignorar especificações e descrições técnicas complicadas Frymaster 35, como para a versão papel.

Por que ler manuais?

Primeiro de tudo, contem a resposta sobre a construção, as possibilidades do dispositivo Frymaster 35, uso dos acessórios individuais e uma gama de informações para desfrutar plenamente todos os recursos e facilidades.

Após a compra bem sucedida de um equipamento / dispositivo, é bom ter um momento para se familiarizar com cada parte do manual Frymaster 35. Atualmente, são cuidadosamente preparados e traduzidos para sejam não só compreensíveis para os usuários, mas para cumprir a sua função básica de informação

Índice do manual

  • Página 1

    Performance Pro Series Service and Parts Manual Gas Fryers Models 35 & 45 Frymaster , a member of the Commercial Food Equipment Service Association, recommends using CFESA Certied T echnicians. 24-Hour Service Hotline 1-800-551-8633 APRIL 2006[...]

  • Página 2

    IF , DURING THE W ARRANTY PERIOD, THE CUSTOMER USES A P ART FOR THE ENODIS EQUIPMENT OTHER THAN AN UNMODIFIED NEW OR RECYCLED P ART PURCHASED DIRECTL Y FROM FR YMASTER AND DEAN, OR ANY OF ITS AUTHORIZED SERVICE CENTERS, AND/OR THE P ART BEING USED IS MODIFIED FROM ITS ORIGINAL CONFIGURA TION, THIS W ARRANTY WILL BE VOID. FURTHER, FR YMASTER AND DEA[...]

  • Página 3

    DANGER Adequate means must be provided to limit the movement of this appliance without depending upon the gas line connection. Single fryers equipped with legs must be stabilized by installing anchor straps. All fryers equipped with casters must be stabilized by installing restraining chains. If a exible gas line is used, an additional restraini[...]

  • Página 4

    PERFORMANCE PRO SERIES GAS FR YERS MODELS 35 & 45 T able of Contents CHAPTER 1: Service Procedures 1.1 General ................................................................................................................................................. 1-1 1.1.1 Pilot Ignition ................................................................[...]

  • Página 5

    PERFORMANCE PRO SERIES GAS FR YERS MODELS 35 & 45 T able of Contents CHAPTER 2: Parts List 2.1 Accessories .......................................................................................................................................... 2- 1 2.2 Basket Lift and Associated Parts ..........................................................[...]

  • Página 6

    1-1 PERFORMANCE PRO SERIES GAS FR YERS MODELS 35 & 45 CHAPTER 1: SER VICE PROCEDURES 1.1 General Performance Pro Series gas fryers (formerly Master Jet 35- and 45-series fryers) contain a welded stainless steel frypot directly heated by gas ames diffused evenly over its lower surface by ceramic targets. The ames originate from orices i[...]

  • Página 7

    1-2 1.1.3 Controller Options Performance Pro gas fryers may be equipped with thermostat controls, analog controllers, digital controllers, basket lift timers, or Computer Magic computers. In fryers equipped with thermostat contr ol panels , the fryer and melt cycle are turned on and of f using rocker switches and the temperature is set by a knob co[...]

  • Página 8

    1-3 After servicing is complete: 5. Return the fryer to its original location, reconnect the unit to the gas supply , and open the gas supply valve. Be sure to reattach all restraining devices and plug in all electrical cords. 6. Rellthefryerwithoil. 1.3 Diagnostic Procedures 1.3.1 Cleaning the Gas V alve V ent T ube 1. Careful[...]

  • Página 9

    1-4 T o access the pilot adjustment screw on non-CE valves, this cap must be removed. Pilot Adjustment Screw Honeywell V alve (Non-CE Units) Honeywell V alve (CE Units) Gas V alve Regulator Adjustment Screw Locating the gas valve regulator adjustment screw and pilot adjustment screw . 35-Series Non-CE Standard Burner Manifold Gas Pressures Gas Pres[...]

  • Página 10

    1-5 1.3.3 Adjusting the Pilot Flame 1. On non-CE valves, remove the cap covering the pilot adjustment screw . On all valves, use a at- tipped screwdriver to turn the pilot adjustment screw counterclockwise to increase the length of the ame or clockwise to decrease the length of the ame. (Use the diagram on the previous page to locate this [...]

  • Página 11

    1-6 8. Allow the bur ners to cycle on and off three mor e ti mes and recheck the ther mometer /pyrome ter reading again st the thermo stat se tting. T emperatu re rea dings s hould b e with in 5°F (2.8°C) of se tpoint. Fryers with thermostat control panels: NOTE: Remove the thermostat knob from its shaft to allow the control panel to hinge downwa[...]

  • Página 12

    1-7 1.3.6 T esting the T emperature Probe 1. While it is still in the frypot, inspect the probe body for damage. Inspect the leads for fraying, burning, breaks, or kinks. If the probe is bent, dented, or cracked, or if the leads are damaged, replace the probe. 2. Determine the temperature of the cooking oil using a thermometer or pyrometer placed a[...]

  • Página 13

    1-8 1.4.2 Replacing the Operating Thermostat in Units with Thermostat Control Panels 1. Disconnect the fryer from the electrical power supply . T urn off the gas and disconnect the fryer . 2. Drain the frypot. 3. Loosen the setscrew securing the thermostat knob and remove the knob. Remove the screws from the upper left and right corners of the cont[...]

  • Página 14

    1-9 1.4.4 Replacing the T emperature Probe 1. Disconnect the fryer from the electrical supply . 2. Drain the frypot. 3. Remove the controller or computer according to the instructions in Section 1.4.1. 4. Unplug the 12-pin wiring harness from the front of the interface board. 5. U se a p i n -p u s he r to r em o v e t h e t e mp e r at u r e p r o[...]

  • Página 15

    1-10 6. Unscrew the high-limit thermostat from the fryer and remove it. 7. Attach the appropriate terminals (instructions furnished in the replacement kit) to the thermostat leads. 8. Apply Loctite™ PST56765 thread sealant or equivalent to the threads of the replacement high-limit thermostat. 9. Reverse Steps 1-6 to install the replacement high-l[...]

  • Página 16

    1-1 1 1.4.9 Replacing Burner Ceramic T argets 1. Disconnect the fryer from the electrical power supply . T urn off the gas and disconnect the fryer . 2. Drain the frypot or remove the handle from the drain valve. 3. Remove the round drain sections as necessary to expose the burners and heat shield. 4. Dis con nec t th e w ire s fr om the gas va lve[...]

  • Página 17

    1-12 4. Remove the high-limit thermostat wire from the gas valve pilot coil. 5. Disconnect the pilot gas line tting from the gas valve. 6. Disconnect both pipe union collars from the gas valve and remove the valve. 7. Remove the pipettings from the old gas valve and install them on the replacement valve. Use Loctite™ PST56765 or equivalent [...]

  • Página 18

    1-13 5. If the fryer is not equipped with a thermostat control, remove the controller according to Steps 2-6 in Section 1.4.1. 6. Disconnect the 12-pin plug from the interface board. Use a pin-pusher to remove the temperature probe wires (pins 1 and 2) and the high-limit thermostat leads (pins 6 and 8) from the plug. Leave all other wires connected[...]

  • Página 19

    1-14 21. In units with multiple frypots, add a bead of silicon along the joint between the frypots to ensure a seal. Then, insert the top connecting strip. 22. Reverse Steps 1-25 to reassemble the fryer . 1.5 T roubleshooting and Problem Isolation Because it is not feasible to include every issue that might occur , this section is intended to provi[...]

  • Página 20

    1-15 The Gas and Electrical Power Supplies The main indicators that the gas or electrical power supply is the cause of ignition failure are as follows: an entire battery of fryers fails to light, and/or there are no indicator lights illuminated on the fryer experiencing ignition failure. V erify that the quick disconnect hose is properly connected,[...]

  • Página 21

    1-16 Misdirected or W eak Pilot Flame If popping is consistent during all hours of operation, check position of the pilot above the burner orice and verify that the pilot pressure is correct. A 1- to 1 ½-inch (25 to 38 mm) ame indicates correct pilot pressure. Refer to Section 1.3.3 for information on pilot ame adjustment. Clogged Burner [...]

  • Página 22

    1-17 Occasionally , a burner may appear to be operating correctly , but it shows a slow recovery rate (discussed on Page 1-18). The primary causes of this are low burner manifold pressure and misaligned or missing deector targets. In some cases, the cause is a gas valve regulator that is out of adjustment. Refer to Section 1.3.2 for instructions[...]

  • Página 23

    1-18 Sensitivity and Recovery Sensitivity—or “stretch time”—is a programmable feature, patented by Frymaster , which increases or decreases the cook time countdown based on variation in the oil temperature from the setpoint. The sensitivity for each product button has ten settings, 0-9. Setting sensitivity to “0” will disable the featur[...]

  • Página 24

    1-19 Filtration Malfunction The majority of ltration malfunctions arise from operator error . One of the most common errors is placing the lter paper on the bottom of the lter pan rather than over the lter scr een. Inspect the lter paper to ensure that it is correctly sized and placed. Incorrectly sized or installed lter paper wil[...]

  • Página 25

    1-20 Leakage When a frypot appears to be leaking, suspect the areas where high-limit thermostats, temperature probes, and drain ttings attach to the frypot. When installed or replaced, seal each of these components with Loctite PST56765 sealant or equivalent to prevent leakage. If oil coats the sides or ends of the frypot, the most likely cause [...]

  • Página 26

    1-21 Binds and Jams Noisy , jerky , or erratic movement of the lifts is usually due to lack of lubrication of the rods and their bushings. Apply a light coat of Lubriplate™ or similar lightweight white grease to the rod and bushings to correct the problem. Another possible cause of binding is the improper positioning of the motor , which prevents[...]

  • Página 27

    1-22 M H N N.O. Upper Li mit Microsw itch N.C. Lower Li mit Microsw itch 6 Computer/Controller Modular Basket Lift Simplified Schematic To computer/con troller via interface b oard Basket Lift Relay 3 1 or 4 5 M 2-Pole Mech Timer H N N.O. Upper Li mit Microsw itch N.C. Lower Li mit Microsw itch 4 or 6 3 1 or 5 Manual (Push-Button) Modular Basket Li[...]

  • Página 28

    1-23 1.5.2 Interpretation of Analog Controller Lights Power light ON, heat light cycling, tr ouble light OFF , and melt light ON: • If the fryer oil temperature is below 180°F (82°C), the lights indicate that the unit is operating normally . • If the fryer oil temperature is above 180°F (82°C) and the heat light continues to cycle as if in [...]

  • Página 29

    1-24 1.7 T roubleshooting Guides The following are only guides. They are provided to assist the technician or service professional in the isolation of failures in components and wiring on the fryer . 1.7.1 T roubleshooting the 24 V AC Circuit T roubleshooting the 24 V AC Circuit: Analog Controller Before troubleshooting, verify that the drain valve[...]

  • Página 30

    1-25 T roubleshooting the 24 V AC Circuit: Standing Pilot (Computer Controller) Before troubleshooting, verify that the drain valve is fully closed, then turn on the controller . PROBLEM PROBABLE CAUSES No LEDs on the interface board are lit. • Failed 24 volt transformer • Failed interface board • Failed or open drain safety switch • Failed[...]

  • Página 31

    1-26 1.7.4 T roubleshooting the T emperature Probe Follow these guidelines to troubleshoot the temperature probe: 1. While it is still in the frypot, inspect the probe body for damage. Inspect the leads for fraying, burning, breaks, or kinks. If the probe is bent, dented, or cracked, or if the leads are damaged, replace the probe. 2. Determine the [...]

  • Página 32

    1-27 1.8.1 Standing Pilot 1.8 Wiring Diagrams[...]

  • Página 33

    1-28 1.8.2 Electronic Ignition[...]

  • Página 34

    1-29 1.8.3 Non-Computer Controlled Fryer[...]

  • Página 35

    1-30 1.8.4 Filter Box[...]

  • Página 36

    1-31 1.8.5 Modular Basket Lift 100/120V [...]

  • Página 37

    1-32 1.8.6 Modular Basket Lift 208/250V 1 12 - - - - - 7 2 3 4 5 6[...]

  • Página 38

    2-1 2.1 Accessories PERFORMANCE PRO SERIES GAS FR YERS MODELS 35 & 45 CHAPTER 2: P ARTS LIST ITEM P ART # COMPONENT 1 810-2793 W ireform Basket Hanger * 106-2186 Basket Hanger , Burger King ® * 823-4447 Basket Hanger , Buffalo W ild W ings ® and Jack in the Box ® 2 809-0171 Basket Hanger Screw (basket hanger spacer , 809-0921) * 803-0099 Ful[...]

  • Página 39

    2-2 2.2 Basket Lift and Associated Parts NOTES: 1. Assemblies 106-1807SP (100-120V) and 106-1810 (230/240/250V) do not include Items 1, 9, 17, 2, or 3. These items must be ordered separately . 2. For 100-120V units, each individual resistor (807-2661) may be replaced or the entire resistor assembly (806-8530SP) may be replaced. 3. For 208-250V unit[...]

  • Página 40

    2-3 ITEM P ART # COMPONENT 1 910-4776 Enclosure, Stainless Steel * 900-4776 Enclosure, Cold-rolled Steel * 826-1991 Kit, Cold-rolled Steel Enclosure (with 12 screws) 2 823-06931 Basket Lift Arm, Left 3 823-06932 Basket Lift Arm, Right 4 901-8499 Chassis, Left 5 902-8499 Chassis, Right 6 200-2942 Mount, Basket Lift 7 809-0082 T ruarc Retaining Ring,[...]

  • Página 41

    2-4 1 7 8 10 13 23 3 4 6 5 2 9 1 1 14 15 16 17 18 19 22 21 24 20 12 2.3 Cabinetry 2.3.1 FPP/FMP Model Cabinetry Four station fryer shown. Front of fryer . Rear of fryer .[...]

  • Página 42

    2-5 ITEM P ART # COMPONENT Cabinet Assemblies (see Section 2.3.3) 106-3783 T wo Station Fryer , Stainless (106-4031, Cold Rolled Steel) 106-4016 Three Station Fryer , Stainless (106-4032, Cold Rolled Steel) 106-4017 Four Station Fryer , Stainless (106-4033, Cold Rolled Steel) 106-4018 Five Station Fryer , Stainless (106-4034, Cold Rolled Steel) 106[...]

  • Página 43

    2-6 2.3.2 PMJ (Non-lter) Model Cabinetry 1 2 3 6 5 4 7 8 10 1 1 12 13 14 15 16 17 18 9 Four station fryer shown. Front of fryer . Rear of fryer . ITEM P ART # COMPONENT 16 826-1374 Screw , #10 x ½” W asher Hex Head (pkg. of 25) 17 809-0417 Nut, Flange 18 823-4727 Hinge Assembly , Left Upper 19 823-4728 Hinge Assembly , Right Upper 20 823-4745[...]

  • Página 44

    2-7 ITEM P ART # COMPONENT Cabinet Assemblies 106-4028 Single Station Fryer , Stainless (106-4030, Cold Rolled Steel) 106-4036 T wo Station Fryer , Stainless (106-4051, Cold Rolled Steel) 106-4037 Three Station Fryer , Stainless (106-4052, Cold Rolled Steel) 106-4038 Four Station Fryer , Stainless (106-4053, Cold Rolled Steel) 106-4039 Five Station[...]

  • Página 45

    2-8 ITEM P ART # COMPONENT Other Components * 200-6908 Back, Lower Cabinet, Aluminized (three and ve station fryers) * 210-6897 Back, Lower Cabinet, Stainless Steel (three and ve station fryers) 5 200-2235 Bracket, Component Box 6 200-1953 Brace, Front Cabinet 7 200-6057 Brace, Cabinet Cross 8 200-6062 Support, Cabinet upper Rear 9 200-6346 G[...]

  • Página 46

    2-9 ITEM P ART # COMPONENT 1 Legs 806-381 1 Legs (pkg. of 4) 806-5043 Leg, Individual 2 826-1095 Anchor Strap Kit Casters 3 810-0357 Caster , 5” Swivel with Brake 4 810-0356 Caster , 5” Swivel without Brake (with hardware, 826-1 1 17) 5 810-0378 Caster , 5” Rigid 6 810-0651 Caster , 3” with Brake, Filter Cabinet (with hardware, 826-1 130) *[...]

  • Página 47

    2-10 2.5 Component Boxes 2.5.1 Component Boxes without Melt Cycle Full-vat Component Box Assembly (106-41 17, 106-41 18, 106-41 19, 106-4120) Dual-vat Component Box Assembly (106-4121, 106-4122, 106-4123, 106-4124) Component Box Cover (200-6956) 1 2 3 6 5 4 7 8 9 10 1 1 12 13 1 2 6 5 4 7 8 9 10 Illustrations may differ slightly from actual boxes de[...]

  • Página 48

    2-1 1 ITEM P ART # COMPONENT Complete Box Assemblies 100-120V (Domestic) 106-41 17 Full-vat 106-4121 Dual-vat 120V (Domestic) 106-41 18 Full-vat 106-4122 Dual-vat 208-240V (Domestic) 106-41 19 Full-vat 106-4123 Dual-vat 208-250V (Export) 106-4120 Full-vat 106-4124 Dual-vat Components 1 200-6970 Component Box 2 200-6855 Bracket, Component Box Gap 3 [...]

  • Página 49

    2-12 2.5.2 Component Boxes with Melt Cycle Component Box with Mechanical T imer (106-4134) Full-vat Component Box Assembly (106-4125, 106-4126, 106-4127, 106-4128) Dual-vat Component Box Assembly (106-4129, 106-4130, 106-4131, 106-4132) 1 2 3 6 5 7 4 9 10 1 1 1 2 1 1 9 6 3 5 7 8 10 1 2 6 9 10 3 5 7 8 1 1 Illustrations may differ slightly from actua[...]

  • Página 50

    2-13 ITEM P ART # COMPONENT Complete Box Assemblies 100-120V (Domestic) 106-4125 Full-vat with Melt Cycle 106-4129 Dual-vat with Melt Cycle 120V (Domestic) 106-4126 Full-vat with Melt Cycle 106-4130 Dual-vat with Melt Cycle 208-240V (Domestic) 106-4127 Full-vat with Melt Cycle 106-4131 Dual-vat with Melt Cycle 208-250V (Export) 106-4128 Full-vat wi[...]

  • Página 51

    2-14 2.5.3 Component Boxes with Standing Pilot Dual-vat Component Box Assembly (106-41 1 1, 106-41 12, 106-41 13, 106-41 14) 1 3 2 17 4 18 16 14 10 13 12 7 8 9 1 1 15 5 6 Full-vat Component Box Assembly (106-4084, 106-4085, 106-4086, 106-4087) 1 3 2 17 4 18 16 14 10 13 12 7 8 9 1 1 15 5 6 Illustrations may differ slightly from actual boxes dependin[...]

  • Página 52

    2-15 ITEM P ART # COMPONENT Complete Box Assemblies 100-120V (Domestic) 106-4084 Full-vat (Shield Assembly 106-4096) 106-41 1 1 Dual-vat (Shield Assembly 106-4091) 120V (Domestic) 106-4085 Full-vat (Shield Assembly 106-4097) 106-41 12 Dual-vat (Shield Assembly 106-4092) 208-240V (Domestic) 106-4086 Full-vat (Shield Assembly 106-4098) 106-41 13 Dual[...]

  • Página 53

    2-16 2.5.4 Component Boxes with Electronic Ignition 5 4 12 17 1 2 13 1 1 22 21 19 10 9 18 16 Australian/250V Full-vat Component Box Assembly (106-4066) 6 14 23 1 2 3 7 8 9 10 13 15 16 18 19 20 5 21 1 1 22 Full-vat Component Box Assembly (106-4064, 106-4065) 14 23 6 Illustrations may differ slightly from actual shields depending upon the congurat[...]

  • Página 54

    2-17 ITEM P ART # COMPONENT Complete Box Assemblies 106-4064 Full-vat, 120V (Domestic; Shield Assembly 106-4075 ) 106-4065 Full-vat, 208-240V (Domestic; Shield Assembly 106-4076 ) 106-4066 Full-vat, 208-250V (Export; Shield Assembly 106-4077 ) Components 1 106-4088 Component Stud 2 826-1337 T ab, T erminal (pkg. of 5) 3 807-4037 Ignition Module, Do[...]

  • Página 55

    2-18 2.6 Control Panel Assemblies, Flue Caps, and Related Items 3 2 1 24 25 4 5 20 22 21 27 18 26 23 6 1 1 16 7 12 17 8 13 18 9 14 19 10 15 20 32 32 33 34 28 29 30 31 35[...]

  • Página 56

    2-19 ITEM P ART # COMPONENT Control Panel Assemblies 1 106-4062 Single Station Fryer 2 106-3902 T wo Station Fryer 3 106-3903 Three Station Fryer 4 106-3904 Four Station Fryer 5 106-3905 Five Station Fryer * 106-4535 Applebee’ s ® Control Panel Flue Caps MJ 45 6 210-6812 Single Station Fryer 7 106-4012 T wo Station Fryer 8 106-4013 Three Station[...]

  • Página 57

    2-20 2.7 Controller Assemblies 1 2 3 4 C F C F L 1 2 3 4 5 6 7 8 9 0 R SOLID ST A TE ITEM P ART # COMPONENT 1 Computer Magic III.5 106-4162 Full-vat 106-4164 Full-vat (CE) 106-4163 Dual-vat 106-4165 Dual-vat (CE) 106-1218 On-hood Remote Computer (FV , MJ 45) 106-1230 In-hood Remote Computer (FV , MJ 45) Buffalo W ild W ings ® Computer 106-4562 Red[...]

  • Página 58

    2-21 WIRING ASSEMBLIES, HARNESSES, AND REMOTE CABLE ASSEMBLIES Wiring Assemblies and Harnesses 806-2079SP 100-120V Basket Lift Universal Motor (6-Pin female w/6 wires plus 1 separate wire) 806-8555SP 208-240V Modular Basket Lift Motor (6-Pin female w/6 wires plus 4 separate wires) 106-1822SP 100-120V Modular Basket Lift Motor (12-pin female w/5 wir[...]

  • Página 59

    2-22 2.8 Door Assembly ITEM P ART # COMPONENT * 106-3965 Door Assembly 1 200-6814 Liner , Door 2 824-1344 Panel, Door Outer 3 210-9739 Handle 4 823-4728 Hinge Assembly , Right Upper * 823-4727 Hinge Assembly , Left Upper 5 823-4746 Hinge Assembly , Right Lower * 823-4745 Hinge Assembly , Left Lower (823-4713 on single fryers) 6 210-6739 Pin, Door H[...]

  • Página 60

    2-23 2.9 Drain System Components 2.9.1 Drain T ube System 1 6 7 6 1 7 5 2 2 3 3 4 4 ITEM P ART # COMPONENT Drain T ubes 1 T ube, Left/Right End Short 823-4625 Full-vat 823-4624 Dual-vat 2 T ube, Left/Right Open Short 823-4643 Full-vat 823-4642 Dual-vat 3 T ube, Right End Long 823-4639 Full-vat 823-4638 Dual-vat 4 T ube, Left/Right Open Long 823-464[...]

  • Página 61

    2-24 2.9.2 Drain V alves; FPP/FMP Models Plastic Washer Compression Washers Full-vat Assembly 106-3760 Compression Washers Flat Washer Dual-vat, Right Assembly 106-4000 Flat Washer Plastic Washer Flat Washers Dual-vat, Left Assembly 106-3999 14 17 13 5 3 6 9 1 4 18 17 12 10 7 8 13 13 12 2 2 4 3 5 20 19 15 9 18 18 17 4 3 10 16 5 20 19 9 1 1[...]

  • Página 62

    2-25 ITEM P ART # COMPONENT Drain V alve Assemblies 106-3760 Full-vat 106-3999 Dual-vat, Left 106-4000 Dual-vat, Right Drain V alves 1 810-1018 Full-vat, 1.25-inch Drain V alve (without Handle) 2 810-11 14 Dual-vat, 1-inch Drain V alve Drain Safety Switch 3 807-2103 Microswitch 4 816-0220 Insulation 5 901-2348 Cover Bracket 6 806-8137 Full-vat 7 10[...]

  • Página 63

    2-26 ITEM P ART # COMPONENT 1 810-1569 V alve, 1.25-inch Non-lter Full-vat Drain 2 806-7915SP V alve, 1-inch Non-lter Dual-vat Left Drain 3 806-7916SP V alve, 1-inch Non-lter Dual-vat Right Drain 4 812-1226SP Drain Extension, 1.25-inch, Full-vat * 812-1227 Drain Extension, 1-inch, Dual-vat 5 810-1427 Handle, Drain V alve * 816-021 1 Sleeve[...]

  • Página 64

    2-27 2.10 Filter Boxes 120V Assembly (106-3981) 208-250V Assembly (106-3988) 208-240V Assembly (106-3989) 5 4 6 7 8 9 10 14 1 1 12 13 5 4 6 7 8 9 10 14 1 1 12 13 5 4 6 7 8 9 10 14 1 1 12 13 1 2 3[...]

  • Página 65

    2-28 ITEM P ART # COMPONENT Complete Box Assemblies 106-3981 120V (see also 806-6912) 106-3988 208-250V 106-3989 208-240V Components 1 200-6836 Filter Box 2 200-6837 Lid 3 200-6838 Mount 4 806-7494 Plug Assembly , Non-Reversing 5 806-8021 Plug Assembly , Heater Plug 6 807-0012 Relay , 18 Amp 7 807-0141 Connector , ⅜” Right Angle 8 T ransformers[...]

  • Página 66

    2-29 2.1 1 Filter Pan Assembly 7 2 6 5 1 4 3 8 9 10 1 1 14 12 13 ITEM P ART # COMPONENT 106-3796SP Pan Assembly , Complete (Includes 823-4532) 1 823-4532SP Filter Pan 2 810-2743 Crumb T ray * 813-0568 Plug, ⅛” Socket-head Pipe 3 826-1372 Nut, Grip ¼-20 Hex (pkg. of 10) * 816-0596 O-ring 4 810-2198 Roller , Filter Pan Rail * 810-2012 Rail Set, [...]

  • Página 67

    2-30 2.12 Frypots ITEM P ART # COMPONENT Frypot Assemblies (without Insulation) 1 823-4599SP MJ 35 , Full-vat, 439 Stainless Steel 2 823-3884SP MJ 45 , Full-vat, 439 Stainless Steel 3 823-3871SP MJ 45 , Dual-vat, 439 Stainless Steel * 823-4492SP MJ 35 , Full-vat, 439 Stainless Steel (FMP) 4 823-4754 MJ 35 , Full-vat, Cold-rolled Steel 5 823-51 14 M[...]

  • Página 68

    2-31 2.13 Frypot Cabinetry 2.13.1 MJ45 Frypot Cabinetry ITEM P ART # COMPONENT 1 806-5778SP Flue Deector Box Assembly 2 810-0424 Deector , Rear Burner (integral component of Item 1) 3 806-5567SP Flue Assembly , MJ45 4 806-1095SP Front Bafe Assembly * 106-5874 Front Bafe Assembly (Front Flush Full-vat) * 106-5892 Front Bafe Assembly ([...]

  • Página 69

    2-32 ITEM P ART # COMPONENT 1 106-4430SP Flue Assembly , MJ35 2 900-3267 Flue Deector Box Assembly 3 806-4168SP Combustion Chamber , Front * 106-5898 Front Bafe Assembly (Front Flush Full-vat) 4 809-0409 Screw , Pilot Light Cover 5 810-0647 Holder , Pilot Light Cover Screw 6 900-1090 Cover , Pilot Light (with sight-glass, 823-5302) 7 823-0078[...]

  • Página 70

    2-33 2.14 Gas V alves and Burners 2.14.1 MJ45 Gas V alves and Burners Gas V alve Conversion Kits: Non-CE Natural to Propane: 826-1 143 Non-CE Propane to Natural: 826-1 144 CE Natural to Propane: 826-1200 CE Propane to Natural: 826-1201 NOTE: Red dot indicates propane/ butane pilot assembly; green dot indicates manufactured gas; no dot indicates nat[...]

  • Página 71

    2-34 ITEM P ART # COMPONENT 5 Orices (for high altitude and special gasses contact Frymaster) 826-1357 1.45 mm, Natural Gas (pkg. of 10) 826-1387 .86 mm, Propane/Butane Gas (pkg. of 10) 810-0407 2.15 mm, Manufactured Gas 812-1203 1.00 mm, MJ Orice 6 Pilot Assemblies, Non-CE 810-1830 Natural Gas with Thermopile (T win Push-on T erminals) 106-1[...]

  • Página 72

    2-35 Gas V alve Conversion Kits: (with Honeywell Pilots) Non-CE Natural to Propane: 826-1964 Non-CE Propane to Natural: 826-1965 NOTE: Red dot indicates propane/ butane pilot assembly; green dot indicates manufactured gas; no dot indicates natural gas. NOTE: This style of burner heat shield is only used with the burner above the filter unit. All ot[...]

  • Página 73

    2-36 ITEM P ART # COMPONENT 1 230-1 178 Deector (T arget) without Stiffener , Individual 2 230-1 180 Deector (T arget) Rear , Individual 807-1707 Ignitor , Natural 807-1708 Ignitor , Propane 3 826-1 155 Ignitor Kit, Optional Piezo 4 810-1862 FV , Burner Manifold (full assembly including targets, 106-4205SP) 5 Orices (for high altitude and [...]

  • Página 74

    2-37 2.15 Oil Return Components Filter Suction Manifold Filter Return Manifold 10 6 7 8 9 1 1 12 13 5 9 10 12 13 4 1 15V Pump/Motor Assembly shown. 18 12 2 20 3 27 29 13 Dual-V at (106-4003) Oil Return Handle Full-V at Assembly (106-4002) 1 28 27 26 25 22 24 21 23 24 30 15 14 16 18 9 19 17[...]

  • Página 75

    2-38 ITEM P ART # COMPONENT 1 Handle Assemblies, Oil Return V alve 106-4002SP FV Oil Return Assembly 106-4003SP DV Oil Return Assembly 2 Pump and Motor 826-1712 100-120V , 60 Hz (motor and gasket) 826-1756 208V , 50/60 Hz (motor and gasket) 826-1270 230V , 50/60 Hz (motor and gasket) 826-1755 250V , 50/60 Hz (motor and gasket) 3 826-1264 Pump, V ik[...]

  • Página 76

    2-39 2.16 Power Shower ITEM P ART # COMPONENT Power Shower Assembly 806-4542SP MJ35 806-4503SP MJ45 Components 1 823-1522 Power Shower Body , MJ35 2 823-1485 Power Shower Body , MJ45 3 809-0415 Screw , Clean-out 4 826-1344 O-ring 5 826-1390 Seal 6 814-0001 Grip 2 3 6 5 4 1 ITEM P ART # COMPONENT 24 900-2112 Support, Microswitch Mount, DV (included [...]

  • Página 77

    2-40 ITEM P ART # COMPONENT Operating Thermostat Assembly , Fenwall 4” 1 806-0183 W i th T w o Bl ue I ns ul at ed P u sh -o n T er mi na ls , 24 V (M J3 5 & 4 5, N on -C E) 2 806-7972 W i th O ne W ire P us h -o n, O ne F or k Sp ad e T er mi na l, Mi ll iv ol t (M J3 5, C E) * 106-7036 W i th O ne W ire P us h -o n, O ne F or k Sp ad e T er[...]

  • Página 78

    2-41 2.18 Wiring Harnesses, Pin T erminals, and Power Cords ITEM P ART # COMPONENT Connectors 1 807-1068 2-pin Female 2 807-0158 6-pin Female 3 807-0156 9-pin Female 4 807-0159 12-pin Female 5 807-0875 15-pin Female 6 807-1067 2-pin Male 7 807-0157 6-pin Male 8 807-0155 9-pin Male 9 807-0160 12-pin Male 10 807-0804 15-pin Male 1 1 826-1332 T ermina[...]

  • Página 79

    2-42 2.19 Garland Range (S35) Parts ITEM P ART # COMPONENT Cabinetry * 806-6741 Cabinet Assembly , H35 * 900-2266 Cabinet, Back/Upper * 823-2282 Fluecap * 824-0517 T opcap * 806-6765 Door Assembly * 806-3943SP Frypot Assembly * 106-4430 Flue Assembly * 810-1 195 T op Back Guard * 806-6985 W iring Harness * 810-1306 1/2” Brass Manual Gas V alve * [...]

  • Página 80

    Frymaster , L.L.C., 8700 Line Avenue, PO Box 51000, Shreveport, Louisiana 71 135-1000 Shipping Address: 8700 Line Avenue, Shreveport, Louisiana 71 106 TEL 1-318-865-171 1 F AX (Parts) 1-318-219-7140 F AX (T ech Support) 1-318-219-7135 SERVICE HOTLINE 1-800-551-8633 PRINTED IN THE UNITED ST A TES 819-6092 APRIL 2006[...]