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Frymaster 2836 manual

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Bom manual de uso

As regras impõem ao revendedor a obrigação de fornecer ao comprador o manual com o produto Frymaster 2836. A falta de manual ou informações incorretas fornecidas ao consumidor são a base de uma queixa por não conformidade do produto com o contrato. De acordo com a lei, pode anexar o manual em uma outra forma de que em papel, o que é frequentemente utilizado, anexando uma forma gráfica ou manual electrónicoFrymaster 2836 vídeos instrutivos para os usuários. A condição é uma forma legível e compreensível.

O que é a instrução?

A palavra vem do latim "Instructio" ou instruir. Portanto, no manual Frymaster 2836 você pode encontrar uma descrição das fases do processo. O objetivo do manual é instruir, facilitar o arranque, a utilização do equipamento ou a execução de determinadas tarefas. O manual é uma coleção de informações sobre o objeto / serviço, um guia.

Infelizmente, pequenos usuários tomam o tempo para ler o manual Frymaster 2836, e um bom manual não só permite conhecer uma série de funcionalidades adicionais do dispositivo, mas evita a formação da maioria das falhas.

Então, o que deve conter o manual perfeito?

Primeiro, o manual Frymaster 2836 deve conte:
- dados técnicos do dispositivo Frymaster 2836
- nome do fabricante e ano de fabricação do dispositivo Frymaster 2836
- instruções de utilização, regulação e manutenção do dispositivo Frymaster 2836
- sinais de segurança e certificados que comprovam a conformidade com as normas pertinentes

Por que você não ler manuais?

Normalmente, isso é devido à falta de tempo e à certeza quanto à funcionalidade específica do dispositivo adquirido. Infelizmente, a mesma ligação e o arranque Frymaster 2836 não são suficientes. O manual contém uma série de orientações sobre funcionalidades específicas, a segurança, os métodos de manutenção (mesmo sobre produtos que devem ser usados), possíveis defeitos Frymaster 2836 e formas de resolver problemas comuns durante o uso. No final, no manual podemos encontrar as coordenadas do serviço Frymaster na ausência da eficácia das soluções propostas. Atualmente, muito apreciados são manuais na forma de animações interessantes e vídeos de instrução que de uma forma melhor do que o o folheto falam ao usuário. Este tipo de manual é a chance que o usuário percorrer todo o vídeo instrutivo, sem ignorar especificações e descrições técnicas complicadas Frymaster 2836, como para a versão papel.

Por que ler manuais?

Primeiro de tudo, contem a resposta sobre a construção, as possibilidades do dispositivo Frymaster 2836, uso dos acessórios individuais e uma gama de informações para desfrutar plenamente todos os recursos e facilidades.

Após a compra bem sucedida de um equipamento / dispositivo, é bom ter um momento para se familiarizar com cada parte do manual Frymaster 2836. Atualmente, são cuidadosamente preparados e traduzidos para sejam não só compreensíveis para os usuários, mas para cumprir a sua função básica de informação

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  • Página 1

    Frymaster Dean, a m ember of the Commercia l Food Equipm ent Service Association, recommends using CFESA Certified Tec hnicians. 24-Hour Service Hotline 1-800-551-8633 MAY 2009 www.frymaster.com Email: service@frymaster.com *8196114* This manual is for fryers starting with series AD manufactured starting Fall 2006. This manual m akes no refere nces[...]

  • Página 2

    NOTICE IF, DURING THE WARRANTY PERIOD, THE CUSTOMER USES A PART FOR THIS ENODIS EQUIPMENT OTHER THAN AN UNMODIFIED NEW OR RECYCLED PART PURCHASED DIRECTLY FROM FRYMASTER DEAN, OR ANY OF ITS AUTHO RIZED SERVICE CENTERS, AND/OR THE PART BEING USED IS MODIFIED FROM ITS ORIGINAL CO NFIGURATION, THIS WARRANTY WILL BE VOID. FURTHER, FRYMASTER DEAN AND IT[...]

  • Página 3

    DANGER This appliance must be connected to the voltag e and phase as specified on the ratings and serial number plate located on the inside of the fryer door. WARNING Do not attach accessories to this fryer unless t he frye r is secured from tipping. Personal injury ma y result. WARNING Do not use water jets to clean this equipment. WARNING This eq[...]

  • Página 4

    2836 Series Electric Fryers Service & Parts Manual TABLE OF CONTENTS Page # 1. SERVICE PROCEDURES 1-1 1.1 General 1-1 1.2 Replace Computer/Controller 1-1 1.3 Replace Interface Board 1-2 1.4 Replace Transformer 1-3 1.5 Replace Temperature Probe 1-3 1.6 Replace Heating Element 1-4 1.7 Replace High-Limit 1-6 1.8 Replace Frypot 1-6 1.9 Replace Cont[...]

  • Página 5

    2836 Series Electric Fryers Service & Parts Manual TABLE OF CONTENTS (CONT.) Page # 2. PARTS LIST 2-1 2.1 Accessories 2-1 2.2 Basket Lift Assembly (Modul ar) and Related Components 2-2 2.3 Cabinetry and Related Components 2-5 2.3.1.1 F228 Cabinetry 2-5 2.3.1.2 F128/136 Cabinetry 2-7 2.3.1.3 F128/236 Cabinetry 2-9 2.3.2 Door Components 2-11 2.3.[...]

  • Página 6

    2836 SERIES ELECTRIC FRYERS CHAPTER 1: SERVICE PROCEDURES 1-1 FINDING YOUR WAY AROUND THE 2836 SERIES FRYER Left Contactor Box Right Contactor Box Under Fryer Filtration Filter Control Handles Left Drain Handle Right Drain Handle Interface Board Wire Harness Controller Transformers Fuse Terminal Block Mercury Contactor Mechanical Contactor Contacto[...]

  • Página 7

    1-2 1.1 General Before performing any maintenance on your Frymas ter Dean 2836 Series El ectric fryer, you m ust disconnect the electrical power supply. When electrical wires are disconnect ed, it is recommended that they be marked in such a way as to facilitate reassembly. DANGER Hot oil will cause severe burns. Never attempt to move this applianc[...]

  • Página 8

    1-3 4. Ensure that wire harnesses are connected to back of interface board prior to securing interface board. Also, ensure that wiri ng and wire harnesses are connect ed to the proper terminals. 1.4 Replace Transformer 1. Unplug all power cords. Perform Procedur e 1.2, Steps 1-4, Replace Co mputer/Controller. 2. Hold new transformer up to old trans[...]

  • Página 9

    1-4 9. Remove the probe bracket and the securing com ponents from the probe bulb and element. Thread the probe wire through the hole in the ti lt plate assembly and remove the probe. 10. Thread the new probe wire through the hole in t ilt plate. Place the new temperature probe assembly onto the element and secu re with the bracket and screws rem o [...]

  • Página 10

    1-5 7. Install the replacement elemen t in the frypot and secure with the mounting hardware. 8. Reinstall the temperature probe and probe-br acket com ponents onto the replacement element. 9. Route the element leads (terminals) to the rear of the fryer 10. Secure element wiring with wire-ties. 11. Route the element wires through the conduit and tig[...]

  • Página 11

    1-6 1.7 Replace High-Limit 1. Perform Procedure 1.5, Replace Temperature Probe, Steps 1-4. 2. Disconnect the wire harness containing the high-limit wires. 3. Use a pin-pusher (P/N 806-4855 or P/N 807- 0928) to remove the two high-limit wires from the wire harness connector (arrows). Note pin location in connector before removing wires. 4. Remove th[...]

  • Página 12

    1-7 6. Remove the screws securing the frypot to the front frame of the fryer. 7. Carefully lift the frypot from the cabinet. 8. Remove the drain valve from the ol d frypot and install on the new frypot. 9. Apply Loc-Tite Sealant PST 567 to the high-limit th reads. Install high-lim it into the new frypot. 10. Disconnect the tilt plate spri ngs from [...]

  • Página 13

    1-8 If the pump motor overheats, a cir cuit breaker will trip and th e motor will not start un til the breaker is reset. If the pump motor does not start, pres s the white reset button located under the com ponent box, inside the cabinet. If the pump starts afte r resetti ng the breaker, then something is causing the m otor to overheat. A major cau[...]

  • Página 14

    1-9 auger or drain snake. Compressed air or other pre ssurized gases should not be used to force out the blockage 1.11 Basket Lift Service Procedures 2836 Series Electric fryers may opti onally be equipped with automatic basket lifts to ensure uniform cooking times. Electric fryers can be equipped with "modular" or "bell-crank" [...]

  • Página 15

    1-10 Simplified Schematic M H N Norm al l y Clos ed Lower-limi t Mic ro s wit ch 6 To computer/cont roller via interface board Basket Lift Relay 3 1 or 4 5 Normally Open Upper-limit Mic roswit ch When the product button is pushed on the computer/controller, current flo ws through a coil in the basket lift relay, causing the lower circuit to be acti[...]

  • Página 16

    1-11 BINDING/JAMMING PROBLEMS Noisy, jerky or erratic movement of the lifts is usually due to lack of lubrica tion of the rods and their bushings. Apply a light coat of Lubriplate or similar lightweight white grease to the rod and bushings to correct the problem. With the modular basket lift, anot her possible cause of binding is im proper position[...]

  • Página 17

    1-12 1.12 Electric Interface Board Diagnostic Chart The following diagram and charts provide ten qu ick system checks that can be performed using only a multimeter. Meter Setting Test Pin Pin Results 12 VAC Power 50 VAC Scale 1 of J2 3 of J2 12-16 VAC 24 VAC Power 50 VAC Scale 2 of J2 Chassis 24-3 0 VAC *Probe Resistance R X 1000 OHMS 11 of J2 12 o[...]

  • Página 18

    1-13 1.13 Probe Resistance Chart Use the chart below when testing temperature probes and probe circuits for proper operation. Probe Resistance Chart F OHMS C F OHMS C F OHMS C F OHMS C F OHMS C 60 1059 16 130 1204 54 200 1350 93 270 1493 132 340 1634 171 65 1070 18 135 1216 57 205 1361 96 275 1503 135 345 1644 174 70 1080 21 140 1226 60 210 1371 99[...]

  • Página 19

    1-14 1.14.1 Wiring Diagra ms, Main – 208/240V[...]

  • Página 20

    1-15 1.14.2 Wiring Diagrams, Main 480V (120 V Controls)[...]

  • Página 21

    1-16 1.14.3 Wiring Diagrams, Main FP28DV/36 480V (120 V Controls)[...]

  • Página 22

    1-17 1.15 Wiring Diagrams, Modular Basket Lifts[...]

  • Página 23

    1-18 1.16.1 Wiring Diagrams: 208/240V Systems With Bu ilt-in Filtration[...]

  • Página 24

    1-19 1.16.2 Wiring Diagrams: 480V Systems With Built-in Filtration[...]

  • Página 25

    2836 SERIES ELECTRIC FRYERS CHAPTER 2: PARTS LIST 2-1 2.1 Accessories 1 2 3 4 5 6 7 8 Item Part Number Description 1 803-0306 Fry Basket, Twin Basket 2 826-1118 Caster, 5"- With Brake (Mounting Hardware Included) 3 826-1117 Caster, 5"- W/O Brake (Mounting Hardware Included) 4 803-0209 Brush, Frypot 5 803-0348 Rack, FP36 Basket Support 803[...]

  • Página 26

    2-2 2.2 Basket Lif t Assembly (Modular) and Related Components 1 2 3 10 4 20 17 9 12 6 5 21 23 11 16 14 15 7 19 13 24 8 22 18 25 26 Item Part Number Description 106-3775 Basket Lift, M odular As sembly 100-120V with Relay 1 807-0158 Connector, 6-Pin 2 200-6455 Mount, Modular Basket Lift 3 806-5964SP Motor Assembly, Modular 120V Basket Lift 4 806-85[...]

  • Página 27

    2-3 2.2 Basket Lift Assembly (Modular ) and Related Components (cont.) 13 809-0247 Nut, 8-32 Hex ZP KEPS 14 826-1359 Screw, 4-40 x ¾” Pn Sl Hd Zp (Pkg. of 25) 15 826-1371 Screw, Drill #8 x ½” Hx Hd Zp (Pkg. of 25) 16 826-1374 Screw, #10 - ½” Hx Washer Hd Np Pkg. of 25) 17 809-0503 Screw, 8-32 x ½” Hx Zp 18 810-1012 Rod, Modular Basket L[...]

  • Página 28

    2-4 2.2 Basket Lif t Assembly (Modular ) and Related Components (cont.) Item Part Number Des c ription 106-4312 Roller Assembly FV (Use 106-5958 for DV) 1 210-8091 Bracket FV (use 230-0083 for Bracket FP28DV) 2 809-0508 Bolt, ¼” - 20 x 1-¼" Hex Head S/S 3 809-0190 Washer, Flat- ¼" S/S 4 810-0374 Spacer, Tubular Basket Lift Roller 5 8[...]

  • Página 29

    2-5 2.3 Cabinetry and Related Component s 2.3.1.1 FP228 Cabinet and Related Component s 1 2 4 3 20 9 10 11 21 22 5 14 12 6 15 7 16 13 8 23 18 19 17 24 25 26 27 28[...]

  • Página 30

    2-6 2.3.1.1 FP228 Cabinet and Related Components (cont.) Item Part Number Description 106-3589 Cabinet Assembly, FP228 1 106-3751 Tilt Housing Assembly, FP228 2 200-6300 Upper Back 3 106-3668 Top Cap Assembly, FP228 4 200-6301 Lower Back 5 212-8234 Cabinet Side, Right 6 202-6335 Gusset, Right 7 200-6108 Cabinet Support, Front 8 201-6365 Gusset, Lef[...]

  • Página 31

    2-7 2.3.1.2 FP128/136 Cabin et and Related Components 1 2 3 4 18 14 15 16 17 25 5 7 10 28 29 9 6 27 26 8 22 24 23 11 12 21 20 19 33 13 32 30 31 34[...]

  • Página 32

    2-8 2.3.1.2 FP128/136 Cabinet and Related Components (cont.) Item Part Number Description 106-3625 Cabinet Assembly FP128/136 1 106-3750 Tilt Housing Assembly, FP128/136 2 200-6298 Upper Back Cabi net 3 200-6299 Lower Back Cabinet 4 106-3704 Top Cap Assembly, FP128/136 5 212-8234 Cabinet Side, Right 6 200-6982 Lower Cabinet Reinforcement 7 200-6257[...]

  • Página 33

    2-9 2.3.1.3 FP128/236 Cabinet and Related Components 1 2 3 4 30 20 23 22 34 32 11 10 8 7 16 21 24 18 29 19 33 31 27 25 28 5 6 14 12 26 13 9 15 17 35 DV units have an additional item #5 here.[...]

  • Página 34

    2-10 2.1.1.3 FP128/236 Cabinet and Related Components (cont.) Item Part Number Description 106-3792 Cabinet Assembly FP128/236 (use 106-5891 for FP128DV/236 S) 1 106-3811 Topcap Assembly, FP128/236S (use 106-5897 for FP128DV/236S) 2 106-3815 Tilt Housing Assembly, FP128/236S 3 200-6528 Back, FP128/236S Upper Cabinet 4 200-6529 Back, FP128/236S Lowe[...]

  • Página 35

    2-11 2.3.2 Door Components Item Part Number Description 1 106-3677 Door Assembly, FP28 Left Door 2 106-3676 Door Assembly, FP28 Right Door 3 106-3731 Door Assembly, FP36 4 106-4067SP Pin Assembly, Door Slotted W/Keeper 5 Liner, Cabinet Door 200-6176 FP28 Cabinet Door Liner 823-4774 FP36 Cabinet Door Liner 6 809-0266 Screw, #10-1/2 Phil TR HD ZP 7 8[...]

  • Página 36

    2-12 2.3.3 Dump S t ation Components 1 2 3 4 Item Part Number Description 1 813-0396 Drain, Sink 1½” NPS (includes gasket PN 816-01 29) 2 813-0883 Barb Fitting 1-inch Hose X 1½-inch NPSM 3 823-4620 Holder W/A, Dump Station Pan 4 812-1699 Hose, 1” ID x 1.405 OD x 16.50”[...]

  • Página 37

    2-13 2.4 Computer and Related Component s Item Part Number Description 1 Computers 106-3840 Computer, Standard CM3.5 826-2389 Computer, FP228 826-2388 FP28 Full Vat 106-7177 FP28 Dual Vat 826-2387 FP36 Full Vat 2 106-3647 Frame Assembly, FP128S Control Panel * 106-3587 Frame Assembly, FP228S Control Panel 3 106-3648 Frame Assembly, FP136 Control Pa[...]

  • Página 38

    2-14 2.5 Cont actor and Power Cord Box Assembly[...]

  • Página 39

    2-15 2.5 Cont actor and Power Co rd Box Assembly (cont.) Item Part Number Description A 106-4530 Box, Assembly, FP28/36S 208/240V LT Contactor 106-4531 Box, Assembly, FP28/36S 208/240V RT Contactor (Shown in diagram) 106-4527 Box Assembly, FP28/36S 480V LT Contactor FV (Use 106-5930 FP28DV/36) 106-4528 Box Assembly, FP28/36S 480V RT Contactor 1 807[...]

  • Página 40

    2-16 2.5 Contactor and Power Cord Box Assembly (cont.) * 802-2246 Label, Caution * 802-0742 Label, (Inside Cabinet) Ground * 802-2239 Label, Terminal Block (N & L1) * 802-1991 Label, Terminal Block (L1, L2, L3) * 802-1989 Label, Reduce Elec. Risk Warning * WIR0607 Wire Assembly, FP28/36S Contactor Box Fuse (Used on 208/24 0V) * WIR0598 Wire Ass[...]

  • Página 41

    2-17 2.7 Component Box Assembly 1 2 3 4 21 6 9 8 7 10 11 12 13 19 16 15 18 20 14 17 5 Item Part Number Description 106-3860 Box Assembly, FP228 208/240V Component 106-3588 Box Assembly, FP228 480 V Component 106-3859 Box Assembly, FP28/36S 208/240V LT Component 106-3858 Box Assembly, FP28/36S 208/240V RT Component 106-3857 Box Assembly, FP128/236S [...]

  • Página 42

    2-18 2.7 Component Box Assembly (cont.) 15 809-0250 Nut, 6-32 Hex ZP KEPS 16 826-1371 Screw, Drill #8 X ½” Hex HD ZP (Pkg. of 25) 17 809-0656 Screw, 4-40 x 3/8” Rd HD SL NP 18 809-0963 Standoff, 6-32, ¼” X 2.00” NP 19 810-1164 Block, 1 Plc Screwless Terminal 20 816-0217 Paper, Insulating Terminal Block CE 21 200-6506 Cover, Component Box [...]

  • Página 43

    2-19 2.8 Filter Pan and Related Component s - Built-in Filtration 4 2 3 5 1 6 7 8 9 10 11 12 Item Part Number Description 106-4290 Complete Filter Pan Assembly FPC228 106-4291 Complete Filter Pan Assembly FPC128/136-236 1 106-4289 Pan Assembly, Filter 2 810-0487 Quick Disconnect, ½” Male Used on FP28/36 Only 3 823-4829 Ring, Hold Down 4 823-4622[...]

  • Página 44

    2-20 2.9 Frypot and Related Components 2.9.1.1 Frypot and Drain Valve Components Item Part Number Description * 106-5916 Frypot Assembly, FP14 (FP28DV) 55lbs (no float switch) 106-4198 Frypot Assembly, FP28 110 lbs (no float switch) 106-4203 Frypot Assembly, FP36S 160 lbs (no float switch) 1 823-4815 Frypot W/A, Wal-mart FP28FV110# (no float switch[...]

  • Página 45

    2-21 2.9.1.2 Drain Components Item Part Number Description 1 823-4846 3” Drain Dump 2 106-4310 3” Drain Tube Assembly, Right Side FPC128/136 (Include s item #7) 3 823-4672 3” Drain Tube, Left Side 4 816-0625 3” Connecting Sleeve 5 809-0969 3” Clamp * KIT6214 Round Drain Boot Kit (includes 2 cla mps and 1 boot) 6 106-43 11 3” Drain Tube [...]

  • Página 46

    2-22 2.10 Elements and Related Components[...]

  • Página 47

    2-23 2.10 Elements and Related Components (cont.) Item Part Number Description 106-4200 Tilt Plate Assembly FP28 (Use 106-5919 for FP28DV) 106-4209 Tilt Plate Assembly FP36 (shown in diagram) 1 210-7154 Tilt Plate FP28 (Use 230-0704 for FP28DV) 210-7161 Tilt Plate FP36 2 810-2751 Hinge, Stainless Steel (Use 810-3020 for FP28DV) 3 826-1330 Screw, 10[...]

  • Página 48

    2-24 2.11 Oil Disposal Wand Item Part Number Description 106-4395SP Oil Discard Wand Assembly 1 810-0490 Quick Disconnect, ½-inch female 2 810-1471 Hose 3 810-1091 Wand * 826-2052 Oil Return Plumbing Kit FP228 * 826-2053 Oil Return Plumbing Kit FP128/136 * 826-2054 Oil Return Plumbing Kit FP128/236 4 810-0680 T-Handle * 809-0417 Flange Nut - to mo[...]

  • Página 49

    2-25 2.12 Oil Return Assembly[...]

  • Página 50

    2-26 2.12 Return Assembly (cont.) Item Part Number Description 106-3758 FP228 Oil Return Assembly 106-3759 FPC128/136 Oil Return Assembly 106-3808 FPC128/236 Oil Return Assembly 106-5944 FPC128DV/236 Oil Return Assembly 1 106-3925 Bracket, FP28/36 ½" Valve Microswitch 2 200-6799 Cover, Safety Switch 3 200-8133 Handle, ½" Valve 4 200-828[...]

  • Página 51

    2-27 2.13 Filter Pump Assembly 12 6 8 7 1 9 10 11 13 5 4 3 2 Item Part Number Description 1 826-1756 Motor, Kit 208V 50/60Hz 826-1270 Motor, Kit 230V 50/60Hz 826-1712 Motor, Kit 115 V 60 Hz 2 809-0194 Washer, Flat 5/16” 3 809-0514 Cap Screw, 5/16” – 18 HX HD 4 826-1264 Pump and Gasket Kit, Viking 4 GPM 2-Piece 5 816-0093 Gasket, Pump/Motor 6 [...]

  • Página 52

    2-28 2.14 Wiring Harnesses and Cables Item Part Number Description Basket Lift Harnesses 106-3776 Harness Assembly FP28/36S Modular Basket Lift with Relay 106-4180 Harness, FP28/36 480V Controller Box to Basket Lift 106-4181 Harness, FP28/36 480V Basket Lift Conduit 106-4193 Harness, FPC28/36 208/240V Basket Lift Conduit 106-4192 Harness, FP28/36 2[...]

  • Página 53

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  • Página 54

    Shipping Address: 8700 Line Av enue, Shreveport, Louisiana 71106 TEL 1-318-865-1711 FAX (Parts) 1-31 8-219 -7140 FAX (Tech Support) 1-318-219-7135 PRINTED IN THE UNITED STATES SERVICE HOTLINE 1-800-551-8633 *8196114* MAY 09[...]