Exmark E-Series manual

PIONEER E-SERIES For Serial Nos. 920,000 & Higher Part No. 4500-899 Rev . B[...]

W ARNING CALIFORNIA Proposition 65 W ar ning The engine exhaust from this product contains chemicals kno wn to the State of Califor nia to cause cancer , bir th defects, or other reproductiv e har m. Important: The engine in this product is not equipped with a spark arr ester mufer . It is a violation of Califor nia Public Resource Code (CPRC) S[...]

Introduction CONGRATULATIONS on the purc hase of your Exmark Mo wer . This product has been carefully designed and man ufactured to gi ve you a maximum amount of dependability and years of trouble-free operation. This manual contains operating, maintenance , adjustment, and safety instr uctions for your Exmark mow er . BEFORE OPERATING Y OUR MO WER[...]

Contents Introduction . . .. . . . .. . . .. . . .. . . . .. . . .. . . . .. . . .. . . . .. . . .. . . . .. . . .. . . .. . . 3 Safety .. . . . .. . . .. . . . .. . . .. . . . .. . . .. . . .. . . . .. . . .. . . . .. . . .. . . . .. . . .. . . . .. . . .. 5 Safety Aler t Symbol . . .. . . .. . . . .. . . .. . . .. . . . .. . . .. . . . .. . . .. [...]

Safety Safety Safety Alert Symbol This lawn mower meets or ex ceeds the B71.4 specications of the American National Standards Institute in effect at the time of production. Exmark designed and tested this lawn mow er to offer reasonably safe ser vice; ho wev er , failure to comply with the following instr uctions may result in personal injur y .[...]

Safety • Inspect the area where the equipment is to be used and remo ve all rocks , to ys , sticks , wires , bones , and other foreign objects which can be thrown b y the machine and ma y cause personal injur y to the operator or bystanders . DANGER In certain conditions gasoline is extremely ammable and v apors are explosive. A re or explo[...]

Safety Operation W ARNING Operating engine par ts, especially the mufer , become extremely hot. Severe bur ns can occur on contact and de bris, such as leav es, grass, br ush, etc. can catch re. • Allow engine par ts, especially the muf er , to cool before touching . • Remo ve accumulated de bris from mufer and engine area. • Inst[...]

Safety DANGER Operating on wet grass or steep slopes can cause sliding and loss of control. W heels dropping ov er edges, ditches, steep banks, or w ater can cause rollov er s, which may result in serious injur y , death or drowning . • Do Not mow slopes when grass is w et. • Do Not mow near drop-of fs or near water . • Do Not mow slopes grea[...]

Safety spark plug wire. W ait for all mov ement to stop before adjusting, cleaning or repairing . • Keep engine and engine area free from accumulation of grass, leav es , ex cessiv e g rease or oil, and other debris which can accum ulate in these areas . These materials can become combustible and ma y result in a re . • Let engine cool befor[...]

Safety W ARNING Hydraulic uid escaping under pressure can penetrate skin and cause injur y . Fluid accidentally injected into the skin must be surgically remov ed within a few hour s by a doctor familiar with this for m of injur y or gang rene may result. • If equipped, mak e sure all h ydraulic uid hoses and lines are in good condition and[...]

Safety Safety and Instructional Decals • Keep all safety signs legible. Remo ve all grease, dirt and debris from safety signs and instructional labels . • R eplace all w or n, damaged, or missing safety signs . • When replacement components are installed, be sure that current safety signs are afx ed to the replaced components . • If an a[...]

Safety 107-2102 109-3148 109-6014 1 16-1 1 19 1 16-1 121 1. Rotate the drive release knob to loosen, slide the knob, and tighten. 2. Push the machine. 1 16-1496 12[...]

Safety 1 16-3303 1 16-4308 1. Latch 2. Unlatch 1 16-4465 1. Fast 3. Choke-on 2. Slow 4. Choke-off PTO Switch Symbols 1. PTO–disengage 2. PTO–engage 13[...]

Safety 109-6016 1. Read the instructions before servicing or performing maintenance 4. Refer to the Operator ’ s manual for grease instructions 2. T ime interval 5. Check hydraulic oil level and refer to the Operator ’s manual or further instructions 3. Check oil level 6. Check tire pressure 1 16-4430 1. Park brake — engage 4. Neutral 2. Fast[...]

Specications Specications Model Numbers Serial Nos: 920,000 and Higher PNE22KA482; PNE24KA522 Systems Engine • Engine Specications: See your Engine Owner’ s Manual • Engine Oil T ype: Exmark 4–Cycle Premium Engine Oil • RPM: Full Speed: 3600 ±50 RPM (PTO not engag ed) Idle: 1500 ±100 RPM Fuel System • Capacity: 7.0 gal. (26.5[...]

Specications ar mrests , integ ral safety switch, and seat vibration isolation system. Optional seat accessories for units with standard seats: – Custom ride suspension system to enhance Standard Seat. Adds appro ximately 3 inches (7.6 cm) to seat height. – Deluxe suspension seat with high back, (dampened, adjustable spring suspension), ar m[...]

Specications Overall Length: 48 inch Deck 52 inch Deck R oll Bar - Up 77.8 inc hes (197.6 cm) 77.8 inc hes (197.6 cm) R oll Bar - Down 78.6 inc hes (199.6 cm) 78.6 inc hes (199.6 cm) Overall Height: Roll Bar - Up Roll Bar - Down 70.0 inches (177.8 cm) 46.8 inches (118.9 cm) T read W idth: (Center to Center of Tires, W idthwise) 48 inch Deck 52 i[...]

Operation Product Overview Figure 4 1. Rollover Protection System (ROPS) 5. Motion control levers 2. Engine controls (right console) 6. Parking brake 3. Seat belt 7. Height of cut adjustment 4. Fuel cap Operation Note: Deter mine the left and right sides of the machine from the nor mal operating position. Controls Motion Control Levers The motion c[...]

Operation rear , to the detent, will put the choke in the “OFF” position. Do Not run a w ar m engine with choke in the “ON” position. Figure 6 1. Throttle lever 4. Blade control switch (power take-of f) 2. Choke lever 5. Ignition switch 3. Hour meter Throttle Control Located on right console (red lev er) (see Figure 6). The throttle is used[...]

Operation The fuel shut-off valv e is used to shut off the fuel when the mac hine will not be used for a few da ys , during transport to and from the jobsite , and when parked inside a building . Align v alv e handle with the fuel line to open. R otate 90° to close . Drive Wheel Release V alves W ARNING Hands may become entangled in the rotating d[...]

Operation Deck Lift Pedal Located at the right front corner of the oor pan. Push the pedal forw ard with y our foot to raise the cutting deck. Allow the pedal to mo ve rearw ard to low er the cutting dec k to the cut height that has been set. Figure 10 1. T ransport lock handle 3. Height of cut decal 2. Height adjustment pin 4. Deck foot pedal T[...]

Operation Figure 1 1 1. Roll bar upper hoop 2. Knob in “latched” position 3. Pull knob to unlatch 4. Rotate 90° to hold unlatched 5. Knob in “unlatched” position 5. Make sure the knobs are fully engaged with the roll bar in the raised position. The upper hoop of the roll bar may need to be pushed forward or pulled rearward to get both knob[...]

Operation The PTO push-pull switch engag es the cutting blades . Be sure that all persons are clear of the mower deck and disc harge area before eng aging PTO . Important: Operator must be in seat before the PTO can be engaged. 1. Set the throttle midw ay between the “SLO W” and “F AST” positions . 2. Pull the PTO switc h outward to eng age[...]

Operation Figure 14 1. Front of Unit 3. Neutral 2. Forward 4. Reverse Driving in R everse 1. Mov e the motion control lev ers inw ard to the neutral operate position. 2. T o mo ve rearw ard in a straight line , mo v e both levers rearward with equal pressure . T o tur n right, release pressure on the RH motion control lev er and the rear of the mac[...]

Operation Figure 16 For cutting heights above 3.5 inches (90 mm) use the bottom hole. The rollers will still be effective against scalping. 1. Anti-scalp roller mounting bracket 2. Cutting height F or Maximum Deck Flotation, place the rollers one hole position low er . R ollers should maintain 1/4 inch (6.4 mm) clearance to the ground. Do Not adjus[...]

Operation tipping bac kward. Having a full width ramp provides a surface for the frame members to contact if the unit starts to tip bac kward. If it is not possible to use one full width ramp , use enough individual ramps to simulate a full width continuous ramp . Ramp should be long enough so that the angles between the ramp and the g round and th[...]

Maintenance Maintenance Note: Deter mine the left and right sides of the mac hine from the nor mal operating position. W ARNING While maintenance or adjustments are being made, someone could star t the engine. Accidental starting of the engine could seriousl y injure y ou or other bystander s. Remo ve the k ey from the ignition s witch, enga ge par[...]

Maintenance Periodic Maintenance Check Engine Oil Level Service Interval: Before each use or daily 1. Stop engine and w ait for all moving parts to stop . Make sure unit is on a level surface. 2. Check with engine cold. 3. Clean area around dipstic k. Remo ve dipstick and wipe oil off. Reinsert the dipstic k according to the engine manufacturer’ [...]

Maintenance DANGER J ump starting a weak batter y that is cracked, frozen, has low electrolyte level, or an open/shor ted batter y cell, can cause an explosion r esulting in serious personal injur y . Do Not jump star t a weak batter y if these conditions exist. 2. Make sure the booster is a g ood and fully charged lead acid battery at 12.6 v olts [...]

Maintenance Figure 19 1. Spindle 2. Blade 3. Blade drive washer 4. Blade bolt washer assembly — T orque to 50-60 ft-lb (68-81 N-m) Apply lubricant to threads as needed to prevent seizing. Copper-based anti-seize preferable. Grease acceptable substitute. B . Apply lubricant to the threads of the blade bolt as needed to prev ent seizing . Copper ba[...]

Maintenance Check Rollover Protections Systems (Roll Bar) Knobs Service Interval: Before each use or daily Check that both the mounting hardware and the knobs are in good w orking condition. Make sure the knobs are fully eng aged with the R OPS in the raised position. The upper hoop of the roll bar ma y need to be pushed forward or pulled rearw ard[...]

Maintenance Figure 21 1. Engine 2. Expansion tank Check Tire Pressures Service Interval: Every 50 hours 1. Stop engine, wait for all moving parts to stop , and remov e k ey . Eng age parking brak e. 2. Check tire pressure in dri ve tires. 3. Inate driv e tires to 13 psi (90 kP a). 4. Check tire pressure in caster tires . 5. Inate caster tires[...]

Maintenance 1. Stop engine, wait for all moving parts to stop , and remov e key or spark plug wire(s). Engag e parking brake . 2. R emov e the lter from the v ent hose . 3. Insert a new lter into the end of the v ent hose . Change Hydraulic System Filter and Fluid Service Interval: After the rst 100 hours Every 500 hours thereafter (Every [...]

Maintenance the system. When the transaxle operates at nor mal noise levels and mov es smoothly forward and reverse at nor mal speeds , then the transaxle is considered purged. Note: Do Not c hange the hy draulic system oil (ex cept for what can be drained when changing lter), unless it is felt the oil has been contaminated or been extremely hot[...]

Maintenance Adjustments Note: Disengag e PTO , shut off engine, w ait for all moving parts to stop , engag e parking brake, and remov e key before ser vicing, cleaning, or making any adjustments to the unit. CAUTION Raising the mower deck for ser vice or maintenance relying solely on mechanical or hy draulic jacks could be dangerous. T he mechanica[...]

Maintenance Leveling ) low er than the rear blade tip , adjust the blade lev el using the follo wing instructions: 2. P ark the machine on a lev el surface and disengag e the blade control switc h. 3. Mov e the motion control lev ers outw ard to the neutral position, eng age the parking brake , stop the engine , remov e the k ey , and w ait for all[...]

Maintenance CAUTION Raising the mower deck for ser vice or maintenance relying solely on mechanical or hy draulic jacks could be dangerous. The mechanical or h y draulic jacks may not be enough support or may malfunction allo wing the unit to fall, which could cause injur y . Do Not rely solely on mechanical or hy draulic jacks for suppor t. Use ad[...]

Maintenance 2. Slide the cov er plate bac kward or forw ard to adjust the trav el of the lev er and tighten the screws . 3. Driv e the machine and c heck the full forw ard tracking . 4. R epeat steps 1 through 3 until desired trac king is obtained. Figure 28 1. Control arm shaft 3. T racking plate 2. T racking plate nut Motion Control Linkage Adjus[...]

Maintenance Figure 29 1. Nut 4. Control plate 2. T urnbuckle 5. Return to neutral plate 3. Stationary plate 6. T abs touching return to neutral plate 8. Tighten nuts . 9. Shut off unit. Remo v e jumper wire from wire harness and plug connector into seat switch. 10. R emo ve the jack stands . 11. Raise the dec k and re-install the height of cut pin.[...]

Maintenance Cleaning Clean Engine and Exhaust System Area Service Interval: Before each use or daily (May be required more often in dry or dirty conditions.) CAUTION Excessi v e de bris around engine cooling air intake and exhaust system area can cause engine, exhaust area, and h ydraulic system to o verheat which can create a re hazard. Clean a[...]

Maintenance recycling center or according to your state and local regulations . Battery Disposal DANGER Batter y electrolyte contains sulfuric acid, which is poisonous and can cause sev ere bur ns. Sw allowing electrolyte can be fatal or if it touches skin can cause severe bur ns. • W ear safety glasses to shield eyes, and r ub ber glo ves to pro[...]

T roubleshooting T roubleshooting Important: It is essential that all operator safety mechanisms be connected and in proper operating condition prior to mow er use. When a problem occurs , do not ov erlook the simple causes . F or example: star ting problems could be caused by an empty fuel tank. The following table lists some of the common causes [...]

T roubleshooting Problem Possible Cause Cor rectiv e Action 1. Engine load is ex cessive 1. Reduce the ground speed. 2. Air cleaner is dir ty . 2. Clean or replace the air cleaner element. 3. Oil level in the crankcase is lo w . 3. Add oil to the crankcase. 4. Cooling ns and air passages for the engine are plugg ed. 4. Remov e the obstr uctions [...]

Schematics Schematics Electrical Diagram 44[...]

Schematics Electrical Logic Schematic 45[...]

General Warranty Conditions and Products Co vered Exmark Mfg. Co. Inc. and its aff iliate, Exmark W arranty Company , pursuant to an agreement between them, jointly warrant on the terms and conditions herein, that we will repair , replace or adjust any part on these products and found by us (in the exercise of our reasonable discretion) to be defec[...]

Notes: 47[...]

Notes: 48[...]

Service Record Date: Description of W ork Done: Service Done By: 49[...]

50[...]

G01 1841 Figure 31 This page may be copied for personal use. 1. The maximum slope you can safely operate the machine on is 15 degrees . Use the slope indicator to determine the degree of slope of hills before operating. Do Not operate this machine on a slope greater than 15 degrees. Fold along the appropriate line to match the recommended slope. 2.[...]

MID-MOUNT RIDING A CCESSORIES AND OPTIONS SEE EXMARK’S COMPLETE LINE OF A CCESSORIES AND OPTIONS W ALK-BEHIND A CCESSORIES AND OPTIONS GRASS CA TCHER MICRO-MULCH SYSTEM TURF STRIPER ST ANDON CUST OM RIDE SEA T SUSPENSION SYSTEM FULL SUSPENSION SEA T DECK LIFT ASSIST KIT HITCH KIT LIGHT KIT 12 V PO WER PORT MICRO-MULCH SYSTEM OPERA T OR CONTROLLED[...]