Enviro 1200 Insert manual

SHERWOOD INDUSTRIES IS AN ENVIRONMENT ALL Y RESPONSIBLE COMP ANY . THIS MANUAL IS PRINTED ON RECYCLED P APER. BY: SHERWOOD INDUSTRIES LTD O WNER ’S MANU AL PLEA SE KEEP THESE INSTRUCTIONS FOR FUTURE REFERENCE K o d i a k W o o d S t o v e Models: 1200 & 1700 Insert and 1200 & 1700 Fireplace Freestanding Tested & Listed By Beaverton Or[...]

T able of Contents 2 Safety Precautions.............................................................................................3 Operating Instructions........................................................................................4 Building Y our Fire...................................................................................6 [...]

3 Safety Prec autions FOR SAFE INST ALLA TION AND OPERA TION OF Y OUR “ENVIRO” WOOD ST O VE, PLEASE CAREFULL Y READ THE FOLL OWING INFORMA TION: ● Please read this entire manual before you install and use your new woodstove. Failure to follow instructions may result in property damage, bodily injury or even death. Be aware that local Codes an[...]

Oper a ting Instructions FIRST START When rst installed, the chimney , rebricks and steel are cold and it usually takes sever al hours on a fairly high burn f or them to become hot and dry enough f or the sto ve to function well. W e recommend during the unit ’ s rst burn that a door and window are opened to vent the smoke and fumes crea[...]

REPLACING THE GLASS: Never strike or slam the door , hit the glass or let burning wood rest against it. If the glass cracks when the re is burning, do not open the door until the r e is out and do not oper ate the stove again until the glass has been replaced. If the glass is damaged in any way , a factory replacement is required (see “ P A[...]

6 Oper a ting Instructions MAINTENANCE: At the end of each heating season clean the chimney and the smoke pipe. If soot has accumulated above the top bafe bricks, remove, clean, and then replace them. If the secondary air tube is badly eroded, replace it. R eplace worn door gaskets and brok en bricks as needed. FAILURE TO INSPECT AND CLEAN YOUR [...]

7 Oper a ting Instructions c) DO NOT OVERFIRE . If the heater or chimney connector glows, you are ov erring. d) CAUTION: DO NOT PLACE FUEL WITHIN SPACE HEA TER INST ALLA TION CLEARANCES OR WITHIN THE SP ACE REQUIRED FOR CHARGING AND ASH REMOV AL. 4. For Maximum Efciency: When the stove is hot, load it f ully to the top of the door opening and[...]

8 Oper a ting Instructions length f or the logs used in the 1200 would be about 16“ (381 mm) but it can burn pieces up to 18” long. Ideal length for the logs used in the 1700 would be about 18“ (381 mm) but it can burn pieces up to 20” long logs. Burn only dry , seasoned wood. It produces more heat and less soot or creosote. Freshly cut woo[...]

9 Oper a ting Instructions a) Air supply – Inside the home, normal household appliances such as clothes dryers and forced-air furnaces compete for air , resulting in air starvation to the re. This creates a condition in the house known as negative pressure. When a house experiences negative pressure, the combustion gases can be drawn fr om the[...]

Oper a ting Instructions H OW I T W ORKS : 1 / 2 " Ceramic baffle; reflects heat down to burn up smoke. Secondary air tubes; creates a secondary burn on the particles in the smoke. Intake air . Smoke Intake air . Dry seasoned wood Primary air; window airwash. Pilot air . Slider plate; used for air flow control. Primary air; window airwash. Pil[...]

11 Specific a tions 1200 S PECIFICATIONS : Model 1200 Freestanding 1200 Insert Flat T op Step T op Width x Depth 25” x 22 7 / 16 ” (635 mm x 570 mm) 27” x 21” (705 mm x 546 mm) Height with pedestal or legs 28 ” (718mm) 31 ” (794 mm) Height of body 18 ” (464 mm) 21 ” (540 mm) 19 1 / 16 ” (484 mm) Fire box size (de[...]

Specific a tions 1700 S PECIFICATIONS : Model 1700 Freestanding 1700 Insert Flat T op Step T op Width x Depth 25” x 26 15 / 16 ” (635 mm x 684 mm) 27” x 26” (705 mm x 660 mm) Height with pedestal or legs 28 ” (718mm) 31 ” (794 mm) Height of body 18 ” (464 mm) 21 ” (540 mm) 19 1 / 16 ” (484 mm) Fire box size (depth x[...]

13 Specific a tions C LEARANCES T O C OMBUSTIBLES - 1200 I NSERT : A Minimum clearance to an unshielded side w all 10” (254 mm) B Minimum clearance to an unshielded 8” (203 mm) mantle 21” (533 mm) C Minimum top facing (protruding ” [19 mm]) clear ance 17” (445 mm) D Minimum side facing (protruding ” [19 mm]) clear ance 1” (25[...]

Specific a tions C LEARANCES T O C OMBUSTIBLES - 1200 F REESTANDING : MAINTAIN THESE MINIMUM CLEARANCES TO UNSHIELDED COMBUSTIBLES* Single W all Pipe Double W all Pipe** Double W all Pipe with Heat Efciency Shield 50-1088 (Flat top model only) T op vent out back wall with min. 48” (1220 mm) vertical rise; double wall A From side wall to side o[...]

15 Specific a tions C LEARANCES T O C OMBUSTIBLES - 1700 F REESTANDING : MAINTAIN THESE MINIMUM CLEARANCES TO UNSHIELDED COMBUSTIBLES* Single W all Pipe Double W all Pipe** Double W all Pipe with Heat Efciency Shield 50-1088 (Flat top model only) T op vent out back wall with min. 48” (1220 mm) vertical rise; double wall A From side wall to sid[...]

Specific a tions D IMENSIONS - 1200 I NSERT : 3 / 16 " (5mm) 18 3 / 8 " (467mm) Regular Surround 27 15 / 16 " (709mm) Oversized Surround 33 3 / 16 " (709mm) 19 1 / 8 " (486mm) 33 7 / 8 " (860mm) 46 1 / 8 " (1 171mm) 16 1 / 2 " (419mm) Min 13 1 / 4 " (337mm) Max 14 15 / 16 " (380mm) 5" (127mm) 1[...]

17 Specific a tions D IMENSIONS - 1200 I NSERT : 33 7 / 8 " (860mm) 46 1 / 8 " (1 171mm) 27 3 / 4 " (705mm) 3 / 16 " (5mm) 18 3 / 8 " (467mm) Regular Surround 27 15 / 16 " (709mm) Oversized Surround 33 3 / 16 " (709mm) 19 1 / 8 " (486mm) 21" (533mm) Min. 17 3 / 4 " (452mm) Max. 19 7 / 16 " (495[...]

Specific a tions D IMENSIONS - 1200 F REESTANDING : 25" (635mm) 6 1 / 16 " (153mm) 9 15 / 16 " (252mm) 28 1 / 4 " (718mm) 29 15 / 16 " (760mm) 30 1 / 4 " (769mm) 10" (254mm) Legs same height 24 3 / 8 " (619mm) 22 7 / 16 " (570mm) 5 15 / 16 " (151mm) 16 1 / 2 " (419mm) 26 3 / 8 " (670mm) 14[...]

19 Specific a tions D IMENSIONS - 1700 F REESTANDING : 26 15 / 16 " (684mm) 9 15 / 16 " (252mm) 15 7 / 8 " (403mm) 25" (635mm) 19 3 / 8 " (492mm) 6 1 / 16 " (153mm) 25 15 / 16 " (659mm) 30 1 / 4 " (769mm) 3 7 / 8 " (98mm) 28 1 / 4 " (718mm) 24 1 / 2 " (622mm) 21" (534mm) 5 15 / 16 " ([...]

Specific a tions F REESTANDING S IDE D IMENSIONS F OR F AN K IT :                                       [...]

21 Inst alla tion Please read and understand these instructions before instal ling pedestal or ash pan and leg option. F ailure to follow these instructions carefully could cause personal injury or property damage. All screws are pre-installed on the base of the unit. R EMOVAL F ROM P ALLET : • Place the unit on the pallet on its back. • Slide [...]

• Place the unit on the pallet on its back. • Attach pedestal spacer to bottom of the unit, using the supplied screws. • Attach the air channel box to the front of the pedestal spacer using two (2) T -20 screws. • Slide the ash pan assembly over the bolts, using the key -holed slots provided, and tighten all f our (4) bolts. • Carefully r[...]

23 Inst alla tion O UTSIDE A IR K IT : It is mandatory to use outside air for installations in mobile homes. A 4” (10.2 cm) fresh air adaptor ki t is av ailable. This adaptor can be installed either on the back pedestal or through the oor under the pedestal. The cover plate must be installed on the unit if your stove is located in a mobile hom[...]

Inst alla tion C HIMNEY I NSTALLATION T HROUGH W ALL : Here are four (4) methods of combustible w all chimney connector pass-throughs. Information w as provided from NFP A 211. Method A . 12” (304.8 mm) Clearance to Combustible Wall Member: Using a minimum thickness 3.5” (89 mm) brick and a ” (15.9 mm) minimum wall thickness clay liner , c[...]

25 Inst alla tion I NSTALLATION OF A L ISTED , F ACTORY B UILT C HIMNEY - F REESTANDING : This is a generic set of instructions; always follow the chimney manufacturer’s instructions explicitly. Also refer to “ R ECOMMENDED H EIGHTS F OR F LUE P IPE ” . 1. Set oor protector and stove in location in accordance with the “ C LEARANCES T O C[...]

Inst alla tion Hearthpad Floor Pedestal Woodstove Optional fan Outside air connection through wall or floor Chimney connector Ceiling Insulated chimney Roof flashing Roof Roof radiation shield (if required) Minimum air space in accordance with chimney manufacturer . W all support Chase (optional) Insulated corner Minimum 18" (475 mm) Rai n c a[...]

27 Inst alla tion M ASONRY C HIMNEY I NSTALLATION - F REESTANDING : DO NOT CONNECT THIS UNIT TO A CHIMNEY FLUE SERVING ANOTHER APPLIANCE. A non-combustible oor protector is required under all freestanding units; refer to “ C LEARANCES T O C OMBUSTIBLES - 1200 F REESTANDING ” or “ C LEAR ANCES T O C OMBUSTIBLES - 1700 F REESTANDING ” . Wh[...]

Figure 29: Freestanding Installation into existing replace. Unless you are experienced, we recommend installation by your dealer or a professional installer. Many venting manufacturers have listed kits av ailable to connect a stove to a masonry replace. Always follow the vent manufacturer’ s instal lation instructions. The existing damper m[...]

29 At least 3 feet (914 mm) Hearthpad Floor Pedestal Woodstove Optional fan Outside air connection through wall or floor Double wall pipe Ceiling support Ceiling Spark arrestor cap Roof flashing Roof Radiation Shield Insulated chimney Bolt stove to floor Figure 30: Freestanding installation into mobile home. The pedestal must be rmly bolted to t[...]

Inst alla tion M ASONRY F IREPLACE I NSTALLATION - I NSERT : Unless you are experienced, we recommend installation by your dealer or a professional installer. It is recommended that you install the decorative plates (if purchased) into the shrouds before installing the unit. Refer to “ I NSTALLATION O F D ECORATIVE P LATES - I NSERT ” . Install[...]

The ue collar is remov able for installations into replaces with low openings . a) Remo ve the rst two (2) front secondary air tube and ceramic bafes, if installed (see C ERAMIC B AFFLE I NSTALLATION ) . b) Unscrew the nut on top of the inside of the rebox, using a 9 / 16 ” wrench or socket (see Figure 34). The ue plate clamp wi[...]

32 Inst alla tion Figure 35: Attaching removable ue. Figure 36: Leveling leg. S URROUND P ANEL S EALED I NSTALLATION F OR USA O NLY - I NSERT : Before starting this type of installation refer to I NSTALLATION - M ASONRY F IREPLACE I NSTALLATION - I NSERT for additional information. For clearances refer to S PECIFICATIONS - C LEAR ANCES T O C OMB[...]

33 Inst alla tion I NSTALLATION U SING A B LOCK -O FF P LATE F OR USA O NLY - I NSERT : If this unit is to be instal led into a masonry replace or a zero-clear ance replace with a direct connection you must install a non-combustible seal-off device such as a block -off plate or damper adapter . By installing a block -off plate you seal the ch[...]

34 Inst alla tion 5. Mount the block -off plate using masonry screws in a masonry replace and sheet metal screws on a zero- clearance replace (screws need only be long enough to penetrate the rst layer of metal). 6. Insulate the block -off plate using high-temperature berglass insulation and furnace cement. Masonry Fireplace Mantel Damp[...]

Inst alla tion M ODEL 1200 B RICK P LACEMENT & T UBE L OCATIONS : COMPLETE THE STOVE AND SMOKE PIPE INSTALLATION BEFORE PLACING THESE BRICKS. When replacing bricks, use only pumas type re bricks. TOTAL BRICKS: 11 - Full size bricks 9” long x 4.5” wide x 1.25” thick (22.9 cm long x 11.4 cm wide x 3.2 cm thick) 2 - P artial bricks 9” l[...]

Inst alla tion M ODEL 1700 B RICK P LACEMENT & T UBE L OCATIONS : COMPLETE THE STOVE AND SMOKE PIPE INSTALLATION BEFORE PLACING THESE BRICKS. When replacing bricks, use only pumas type re bricks. TOTAL BRICKS: 15 - Full size bricks 9” long x 4.5” wide x 1.25” thick (22.9 cm long x 11.4 cm wide x 3.2 cm thick) 2 - P artial bricks 9” l[...]

37 Inst alla tion D OOR I NSTALLATION : Please inspect all components f or damage. If damage has occurred, please contact the courier compan y , dealer , or distributor and hav e components repaired or replaced before installation. R emove the door from the packaging. Inspect the door assembly f or damage. 1. Install door handle as shown in Figure [...]

C ERAMIC B AFFLE I NSTALLATION : 1. Remov e the front secondary air tube by placing a screwdriver (any style except at head) into one of Left Ceramic Baffle Right Ceramic Baffle Figure 47: Installation of Ceramic Bafe.          ?[...]

39 The f an kit is pr e-installed into the left shroud that comes with your unit. If a decorative set of shroud plates is purchased, the fan assembly must be removed from the shroud to installed the decor ative plates (refer to “ R EMOV AL O F T HE S HROUDS - I NSERT ”) . 1) Disconnect all electrical connections for the fan kit. 2) Remov e the [...]

Figure 52: Changing decorative plate. Inst alla tion R EMOVAL O F T HE S HROUDS - I NSERT : A B B 1. If the surround panel is installed, remove it by lifting the panel straight up then out. 2. For the right shroud, twist the handle on the air control clockwise to remove it f rom the rod. 3. Pull unit forward a f ew inches, if possible. 4. Remov e t[...]

41 Inst alla tion I NSTALLATION O F T HE S URROUND P ANEL - I NSERT : Figure 55: Screw to hold the trim against the sur- round. Figure 53: Corner brackets for trim. Figure 54: Two pieces of corner bracket. Installation of Trim: The trim set for your surr ound panel must be installed before installing the surround panel onto the unit, if not already[...]

P ar ts List Ref erance Number Description P art Number 1 120°F (49°C) Ceramic F an T emperature Sensor EC -001 2 Domestic power cord - 115V EC -042 Convection Blower - 115V (Freestanding) EC -069 3 F an Controller with Knob - 115V EF-045 4 Door Gasket - 7 feet (2.13m) EF-168 Fresh Air Kit EF-186 5 One Leg - P ainted EFW -253 5 One Leg - Gold EFW[...]

43 P ar ts List Ref erance Number Description P art Number 26 Door Handle Assembly (Rod, Cast Latch, Br ass Spring) 50-1121 27 W ood Door Glass R etainer Kit (With Screws) 50-1122 28 1200 Freestanding Flat T op Left Side Cabinet 50-1123 29 1200 Freestanding Flat T op Right Side Cabinet 50-1124 30 1200 Freestanding Step T op Left Side Cabinet 50-112[...]

P ar ts Diagr am - F reest anding 31 30 34 35 29 28 33 32 15 17 19 18 46 25 44 4 27 7 9 26 14 2 1 6 17 21 20 23 22 24 43 45 8 16 Kodiak - Freestanding Components October 2004 44[...]

45 P ar ts Diagr am - Pedest als & L egs 1 1 13 10 12 41 39 40 5 38 36 37 Kodiak - Pedestal and Leg Kit Components May 2006[...]

P ar ts Diagr am - F ireplace Inser t 49 15 53 54 47 8 50 48 51 52 54 42 2 3 Kodiak - Fireplace Insert Components October 2004 Common parts are shown in Parts Diagram - Freestanding. 46[...]

47 W arr anty Sherwood Industries Ltd. Limited Lifetime Warranty Sherwood Industries Ltd. is the manufacturer of the Enviro line of heating products. At Sherwood industries, our commitment to the highest level of quality and customer service is the most important thing we do. Each Enviro stove is built on a tradition of using only the nest mater[...]

W arr anty 6. If the problem is not covered by the Limited W arrant y , the customer will be responsible for all repair costs, as well as all storage, shipping and the cost of remo ving and re-installing the stove. 7 . If you are not satised with the service provided by the Enviro dealer , write to Sherwood Industries Ltd. at the address listed [...]

49 d) Salt air in coastal areas or high-humidity can be corrosive to the nish; these environments can cause rusting. Damage caused by salt air or high humidity is not cov ered by the Limited W arranty . 11. Exclusions to the Limited W arrant y include: injury , loss of use, damage, failure to function due to accident, negligence, misuse, imprope[...]

50 Inst alla tion Da t a Sheet The following information must be recorded by the installer f or warr anty purposes and f uture ref erence. NAME OF OWNER: _________________________________________ ADDRESS: _________________________________________ _________________________________________ _________________________________________ PHONE:_____________[...]