Emerson Process Management 1500 manual

Configuration and Use Manual P/N 20002743, Rev . B October 2006 Micro Motion ® Model 1500 T ransmitters with the Filling and Dosing Application Configuration and Use Manual[...]

©2006, Micro Motion, Inc . All rights reserved. ELITE and Pr oLink are regist ered trademarks, and MVD and MVD Direct Connect are trademarks o f Micro Motion, Inc., Boulder , Colorado. Micro Moti on is a regi stered trade name of Micro Moti on, Inc., Boulde r , Colorado. The Mi cro Motion and Emerson logos are trademarks and service marks of Emers[...]

Configuration a nd Use Manual i Contents Chapter 1 Before Y ou Begin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 1.1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 1.2 Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .[...]

ii Micro Motion ® Model 1500 Transmitters with the Fi lling and Dosing Appli cation Contents 4.5 Configur ing the m A output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 4.5.1 Configur ing the p rimar y vari able . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 4.5.2 Configur ing the m [...]

Configuration a nd Use Manual iii Contents Chapter 7 Configuring the Filling and Dosing Application . . . . . . . . . . . . . . . . 53 7.1 About this ch apter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53 7.2 User interface requireme nts . . . . . . . . . . . . . . . . . . . . . . . . . . .[...]

iv Micro Motion ® Model 1500 Transmitters with the Fi lling and Dosing Appli cation Contents Chapter 11 T roubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91 11.1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91 11.2 Guide to tr o[...]

Configuration a nd Use Manual v Contents Appendix C Menu Flowcharts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125 C .1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 5 C .2 V ersion inf o rma tion . . . . . . . . . . . . . . . . . . . . . . . [...]

vi Micro Motion ® Model 1500 Transmitters with the Fi lling and Dosing Appli cation[...]

Configuration a nd Use Manual 1 Using Pr oLink II Required Configuration Flowmeter Startup Before Y ou Begin Chapter 1 Before Y ou Begin 1.1 Overvie w This chapter provides an orientation to the use of this manual, and includes a pre-conf iguration worksheet. This manual describes the procedures requi red to start, conf ig ure, use, maintain, and t[...]

2 Micro Motion ® Model 1500 Transmitters with the Fi lling and Dosing Appli cation Before Y ou Begin 1.5 Communication too ls Most of the procedures described in th is manu al require the use of a communication tool. T o configure and use the Model 1500 transmi tter with the filling and dosing application, you must use ProLink II v2.3 or later , o[...]

Configuration a nd Use Manual 3 Before Y ou Begin Using Pr oLink II Required Configuration Flowmeter Startup Before Y ou Begin 1.7 Pre-configuratio n worksheet Item Configuration data Sensor type  T- S e r i e s  Other Installation type  4-wire re mote  Remote core processor with remote transmitter T ransmitter software version ________[...]

4 Micro Motion ® Model 1500 Transmitters with the Fi lling and Dosing Appli cation Before Y ou Begin 1.8 Micro Motion customer service For customer service, phone the support center nearest you: • In the U.S.A., phone 800-522-MASS (800-522-6277) (toll-free) • In Canada and Latin Ame rica, phone +1 303-5 27-5200 •I n A s i a : - In Ja pan, ph[...]

Configuration a nd Use Manual 5 Using Pr oLink II Required Con figuration Flowmeter Star tup Bef o re Y ou Begin Chapter 2 Connecting with ProLink II Software 2.1 Overvie w ProLink II is a W indow s-based configuration and ma nagement tool for Micr o Motion transmitters. It provides complete access to transmitter functions and data. This chapter pr[...]

6 Micro Motion ® Model 1500 Transmitters with the Fi lling and Dosing Appli cation Connecting with ProLink II Soft ware T o access the configuratio n upload/download function: 1. Connect ProLink II to your transmitter as described in this chapter . 2. Open the File menu. • T o sa ve a conf iguration file to a PC, use the Loa d from Xmtr to File [...]

Configuration a nd Use Manual 7 Connecting with ProLink II Soft ware Using Pr oLink II Required Con figuration Flowmeter Star tup Bef o re Y ou Begin Figure 2-1 RS- 485 terminal connection s to Model 1500 Figure 2-2 RS-485 network connections to Model 1500 6. Start ProLink II software. From the Connection menu, click on Con nect to Device . In the [...]

8 Micro Motion ® Model 1500 Transmitters with the Fi lling and Dosing Appli cation Connecting with ProLink II Soft ware 7. Click the Connect b utton. ProLink II will attemp t to make the connection. 8. If an error message appears: a. Swap the leads between the two terminals and try again. b . Ensure you are using the correct COM port. c. If you ar[...]

Configuration a nd Use Manual 9 Using Pr oLink II Required Configuration Flowmeter Startup Before Y ou Begin Chapter 3 Flowmeter Startup 3.1 Overvie w This chapter describes the pro cedures you should perform the first time you start the flo wmeter . Y ou do not need to use these procedures e very time you c ycle power to the flo wmeter . The follo[...]

10 Micro Motion ® Model 1500 Transmitters with the Fi lling and Dosing Appli cation Flowmeter S tartup 3.3 Performing a loop te st A loop test is a means to: • V erify that the mA outupt is being sent by the transmitter and recei ved accurately b y the receiving de vice • Determine whether or not you need to trim the mA output • Select and v[...]

Configuration a nd Use Manual 11 Flowmeter S tartup Using Pr oLink II Required Configuration Flowmeter Startup Before Y ou Begin Figure 3-1 ProLink II – Loop test procedure 3.4 T rimming the milliamp output T rimming the mA output creates a common measurement range between the transmitter and the device that recei ves the mA output. For e xample,[...]

12 Micro Motion ® Model 1500 Transmitters with the Fi lling and Dosing Appli cation Flowmeter S tartup Figure 3-2 ProLink II – mA output trim procedure 3.5 Zeroing the flowmeter Zeroing the flo wmeter establishes the flowmeter’ s poin t of reference when there is no flo w . The meter was zeroed at the fact ory , and should not require a f ield[...]

Configuration a nd Use Manual 13 Flowmeter S tartup Using Pr oLink II Required Configuration Flowmeter Startup Before Y ou Begin Additionally , if you hav e the enhanced core proc essor and you are using ProLink II to zero the flo wmeter , you can also restore the prior zero immediately after zeroing (e.g., an “undo” func tion), as long as you [...]

14 Micro Motion ® Model 1500 Transmitters with the Fi lling and Dosing Applicat ion Flowmeter S tartup Figure 3-3 ProL ink II – Flowmeter zero procedure Figure 3-4 Zero button – Flowmeter zero procedure Modify zero time if req uired Calibration Failure LED Calibration in Progress LED turns red Green Troubleshoo t Red Perform Auto Zero Done Pro[...]

Configuration a nd Use Manual 15 Using Pr oLink II Required Con figuration Flowmeter Star tup Bef o re Y ou Begin Chapter 4 Required T ransmitter Configuration 4.1 Overvie w This chapter describes the configur a tion procedures that are usually required when a tran smitter is installed for the f irst time. The procedures in this chapter should be p[...]

16 Micro Motion ® Model 1500 Transmitters with the Fi lling and Dosing Appli cation Required T ransmitter Configuration 4.2 Characterizing the flowmeter Characterizing the flo wmeter adjusts the transmitter to comp ensate for the unique traits of the sensor it is paired with. The characteri zation parameters, or calibration parameters, describe th[...]

Configuration a nd Use Manual 17 Required T ransmitter Configuration Using Pr oLink II Required Con figuration Flowmeter Star tup Bef o re Y ou Begin Using Pr oLink II Required Con figuration Flowmeter Star tup Bef o re Y ou Begin Using Pr oLink II Required Con figuration Flowmeter Star tup Bef o re Y ou Begin Using Pr oLink II Required Con figurat[...]

18 Micro Motion ® Model 1500 Transmitters with the Fi lling and Dosing Appli cation Required T ransmitter Configuration Flow calibration values T wo separate v a lues are used to describe flow ca libration: a 6-character FCF value and a 4-character FT v alue. Both values contain de cimal points. During characterization, these are entered as a sing[...]

Configuration a nd Use Manual 19 Required T ransmitter Configuration Using Pr oLink II Required Con figuration Flowmeter Star tup Bef o re Y ou Begin Using Pr oLink II Required Con figuration Flowmeter Star tup Bef o re Y ou Begin Using Pr oLink II Required Con figuration Flowmeter Star tup Bef o re Y ou Begin Using Pr oLink II Required Con figurat[...]

20 Micro Motion ® Model 1500 Transmitters with the Fi lling and Dosing Appli cation Required T ransmitter Configuration 4.4 Configuring the measurement units For each process v ariable, the tran smitter must be conf igured to us e the measurement unit appropriate to your application. T o conf igure measurement units, see the menu flo w chart in Fi[...]

Configuration a nd Use Manual 21 Required T ransmitter Configuration Using Pr oLink II Required Con figuration Flowmeter Star tup Bef o re Y ou Begin Using Pr oLink II Required Con figuration Flowmeter Star tup Bef o re Y ou Begin Using Pr oLink II Required Con figuration Flowmeter Star tup Bef o re Y ou Begin Using Pr oLink II Required Con figurat[...]

22 Micro Motion ® Model 1500 Transmitters with the Fi lling and Dosing Appli cation Required T ransmitter Configuration 4.4.3 Density units The default density measurement unit is g/cm3 . See T able 4-3 for a complete list of density measurement units. 4.4.4 T empe rature units The default temperature measurement unit is degC . See T able 4-6 for [...]

Configuration a nd Use Manual 23 Required T ransmitter Configuration Using Pr oLink II Required Con figuration Flowmeter Star tup Bef o re Y ou Begin Using Pr oLink II Required Con figuration Flowmeter Star tup Bef o re Y ou Begin Using Pr oLink II Required Con figuration Flowmeter Star tup Bef o re Y ou Begin Using Pr oLink II Required Con figurat[...]

24 Micro Motion ® Model 1500 Transmitters with the Fi lling and Dosing Appli cation Required T ransmitter Configuration 4.5.1 Configuring the primary variable The primary v ariable is the proce ss var iable to be reported through the mA out put. T able 4 -7 lists the process v ariables that can be assigned to the mA outputs. Note: The pr ocess var[...]

Configuration a nd Use Manual 25 Required T ransmitter Configuration Using Pr oLink II Required Con figuration Flowmeter Star tup Bef o re Y ou Begin Using Pr oLink II Required Con figuration Flowmeter Star tup Bef o re Y ou Begin Using Pr oLink II Required Con figuration Flowmeter Star tup Bef o re Y ou Begin Using Pr oLink II Required Con figurat[...]

26 Micro Motion ® Model 1500 Transmitters with the Fi lling and Dosing Appli cation Required T ransmitter Configuration Multiple damping parameters Damping can also be configured for the mass flow and v olume flow process v ariables (see Section 6.6). If one of these process variables has been assigned to the mA output, a no n-zero value is config[...]

Configuration a nd Use Manual 27 Required T ransmitter Configuration Using Pr oLink II Required Con figuration Flowmeter Star tup Bef o re Y ou Begin Using Pr oLink II Required Con figuration Flowmeter Star tup Bef o re Y ou Begin Using Pr oLink II Required Con figuration Flowmeter Star tup Bef o re Y ou Begin Using Pr oLink II Required Con figurat[...]

28 Micro Motion ® Model 1500 Transmitters with the Fi lling and Dosing Appli cation Required T ransmitter Configuration T o conf igure the discrete output, see the menu flowchart in Figure 4-9. Figure 4-9 Configuring the discrete output(s) W ARNING Upon transmitter star tup or abnormal power reset, any e xternal device contr olled by a disc rete o[...]

Configuration a nd Use Manual 29 Required T ransmitter Configuration Using Pr oLink II Required Con figuration Flowmeter Star tup Bef o re Y ou Begin Using Pr oLink II Required Con figuration Flowmeter Star tup Bef o re Y ou Begin Using Pr oLink II Required Con figuration Flowmeter Star tup Bef o re Y ou Begin Using Pr oLink II Required Con figurat[...]

30 Micro Motion ® Model 1500 Transmitters with the Fi lling and Dosing Appli cation Required T ransmitter Configuration V iew the trend chart for these initial tests. By def a ult, the specification uncertainty limit is set at ±4.0%, which will a void false F ail/Caution results over the entire range of specified process conditions. If you observ[...]

Configuration a nd Use Manual 31 Optional Config urat ion Using the Filler Filler Configuration Using the T ransmitter Chapter 5 Using the T ransmitter 5.1 Overvie w This chapter describes how to us e the transmitter in ev eryday oper ation. The follo wing topics and procedures are discussed: • Recording process variables (see Section 5.2) • V [...]

32 Micro Motion ® Model 1500 Transmitters with the Fi lling and Dosing Appli cation Using the T ran smitter 5.3 Viewing pro cess variables Process variables include measuremen ts such as mass flo w rate, volume flo w rate, mass total, v olume total, temperature, and density . T o vie w process variables with ProLink II softw are: 1. The Pr oces s [...]

Configuration a nd Use Manual 33 Using the T ran smitter Optional Config urat ion Using the Filler Filler Configuration Using the T ransmitter T o vie w the ala rm log: 1. Click ProLink . 2. Select Alarm log . Entries in the alarm log are divided into two cate gories: High Priority and Lo w Priority . W ithin each category: • All currently acti v[...]

34 Micro Motion ® Model 1500 Transmitters with the Fi lling and Dosing Appli cation[...]

Configuration a nd Use Manual 35 Optional Config uration Using the Filler Filler Configuration Using the T ransmitter Chapter 6 Optional T ransmitter Configuration 6.1 Overvie w This chapter describes transmitter configuration para meters that may or may not be used, depending on your application requirements. For requir ed transmitter conf igur at[...]

36 Micro Motion ® Model 1500 Transmitters with the Fi lling and Dosing Appli cation Optional T ransmitter Configuration 6.4.1 About special me asurement units Special measurement units consist of: • Base unit – A combination of: - Base mass or base volume unit – A me asurement unit that the transmitter already recognizes (e.g., kg, m 3 ) - B[...]

Configuration a nd Use Manual 37 Optional T ransmitter Configuration Optional Config uration Using the Filler Filler Configuration Using the T ransmitter 6.4.3 Special volume flow unit T o create a special volume flo w measurement unit: 1. Specify the base volume unit. 2. Specify the base time unit. 3. Specify the volume flo w con version f actor .[...]

38 Micro Motion ® Model 1500 Transmitters with the Fi lling and Dosing Appli cation Optional T ransmitter Configuration 8. Define the standard dens ity to be used in calcul ations. • T o use a f ixed standard density , click the to p radio b utton, enter a value for standard density in the Standar d Density textbox, and click Next . • T o use [...]

Configuration a nd Use Manual 39 Optional T ransmitter Configuration Optional Config uration Using the Filler Filler Configuration Using the T ransmitter 6.6 Configuring the damping values A damping value is a period of time, in se conds, o ver which the process v ariable value will change to reflect 63% of the change in th e actual process. Dampin[...]

40 Micro Motion ® Model 1500 Transmitters with the Fi lling and Dosing Appli cation Optional T ransmitter Configuration 6.6.3 Interaction with the up date rate Flo w and density damping values depend on the configured Update Rate (see Section 6.7). If you change the update rate, the damping v alues are au tomatically adjust ed. Damp ing rates for [...]

Configuration a nd Use Manual 41 Optional T ransmitter Configuration Optional Config uration Using the Filler Filler Configuration Using the T ransmitter 6.7.1 Effects of Specia l mode In Special mode: • Not all process variables are updated. The pro cess variables listed belo w are alw ays updated: - Mass flow -V o l u m e f l o w - Density - T [...]

42 Micro Motion ® Model 1500 Transmitters with the Fi lling and Dosing Appli cation Optional T ransmitter Configuration For the ef fect of flow direction on the mA output: • See Figure 6-1 if the 4 mA v alue of the mA output is set to 0. • See Figure 6-2 if the 4 mA v alue of the mA output is set to a negati ve v alue. For a discussion of thes[...]

Configuration a nd Use Manual 43 Optional T ransmitter Configuration Optional Config uration Using the Filler Filler Configuration Using the T ransmitter Figure 6-2 Effect of flow direction on mA outputs: 4mA value < 0 Example 1 Configuration: • Flow direction = F orward • mA output: 4 mA = 0 g/s ; 20 mA = 10 0 g/s (See the first g raph in F[...]

44 Micro Motion ® Model 1500 Transmitters with the Fi lling and Dosing Appli cation Optional T ransmitter Configuration Example 2 Configuration: • Flow direction = Re verse • mA output: 4 mA = 0 g/s ; 20 mA = 10 0 g/s (See the second g raph in Figure 6-1 . ) As a result: • Under conditions of f orward flow or zero fl ow , the mA output le ve[...]

Configuration a nd Use Manual 45 Optional T ransmitter Configuration Optional Config uration Using the Filler Filler Configuration Using the T ransmitter 6.9 Configuring events An even t occurs if the real-time value of a user -s pecified process v ariable varies be yo nd a user-speci fied value. Ev ents are used to perform specific actions on the [...]

46 Micro Motion ® Model 1500 Transmitters with the Fi lling and Dosing Appli cation Optional T ransmitter Configuration 4. Specifying the setpoint – the value at which th e e vent will occur or switch state (ON to OFF , or vice versa). Note: Events do not occur if the pr oc ess variable equals the setpoint . The pr ocess variable must be gr eate[...]

Configuration a nd Use Manual 47 Optional T ransmitter Configuration Optional Config uration Using the Filler Filler Configuration Using the T ransmitter If the transmitter detects slug flo w: • A slug flo w alarm is posted immediately . • During the slug duration period, the transmitter ho lds the mass flow rate at the last measured pre-slug v[...]

48 Micro Motion ® Model 1500 Transmitters with the Fi lling and Dosing Appli cation Optional T ransmitter Configuration For a list of all status alarms and default se verity le vels, see T able 6-5. (For more information on status alarms, including possible causes and troubleshooting sugg estions, see Section 11.10.) Ta b l e 6 - 5 Status alarms a[...]

Configuration a nd Use Manual 49 Optional T ransmitter Configuration Optional Config uration Using the Filler Filler Configuration Using the T ransmitter 6.11.2 Changing the fau lt timeout By default, the transmitter immediatel y reports a f ault when a fault is encountered. F or specific faults, you can configure the t ransmitter to delay reportin[...]

50 Micro Motion ® Model 1500 Transmitters with the Fi lling and Dosing Appli cation Optional T ransmitter Configuration 6.12.2 Changing the Modbus address The transmitt er’ s Modb us address is use d by de vi ces on a network to iden tify and communicate with the transmitter using Modb us protoc ol. The Modb us address must be unique on the netw[...]

Configuration a nd Use Manual 51 Optional T ransmitter Configuration Optional Config uration Using the Filler Filler Configuration Using the T ransmitter 6.12.4 Changing the floa ting-point byte order Four b ytes are used to transm it floating-point v alues. For contents of bytes, see T able 6-7. The default b yte order for the tran smitter is 3–[...]

52 Micro Motion ® Model 1500 Transmitters with the Fi lling and Dosing Appli cation Optional T ransmitter Configuration 6.14 Configuring device settings The de vice settings are used to describe the flowmeter components . T able 6-9 lists and def ines the device settings. If you are entering a date, use the le ft and right arro ws at the top of th[...]

Configuration a nd Use Manual 53 Optional Config urat ion Using the Filler Filler Configuration Using the T ransmitter Chapter 7 Configuring the Filling and Dosing Application 7.1 About this chapter This chapter expl ains ho w to configure the f i lling and dosing application on the Model 15 00 transmitter . Fo r information on using the f illing a[...]

54 Micro Motion ® Model 1500 Transmitters with the Fi lling and Dosing Appli cation Configuring the Fillin g and Dosing Application T ransmitter outputs change state according to fill status or operator comma nds. The control system opens or closes v alves in response to the si gnals from the transmitter . The f illing and dosing application must [...]

Configuration a nd Use Manual 55 Configuring the Fillin g and Dosing Application Optional Config urat ion Using the Filler Filler Configuration Using the T ransmitter Figure 7-1 T wo-stage discrete fill Figure 7-2 Three-position analog fill 0% (Begi n) Open Pr imar y 100% (End) Close Secondar y Open Primary at 0% Close Prim ary befor e Close Second[...]

56 Micro Motion ® Model 1500 Transmitters with the Fi lling and Dosing Appli cation Configuring the Fillin g and Dosing Application 7.3.1 Purge Note: T wo-stag e discr ete filling is not supported if a pur ge cycle is conf igured. If this funct i onality is r equir ed, configur e the mA output as a thr ee-level output, to contr ol the fill, and co[...]

Configuration a nd Use Manual 57 Configuring the Fillin g and Dosing Application Optional Config urat ion Using the Filler Filler Configuration Using the T ransmitter Note: Either Open Primary or Op en Secondary must be set to 0. Either Close Primary or Close Secondary must be set to 100% (if conf igur ed by %) or 0 (if conf igured by quantity). Se[...]

58 Micro Motion ® Model 1500 Transmitters with the Fi lling and Dosing Appli cation Configuring the Fillin g and Dosing Application • T o conf igure Channel A as a three-le vel output, use the Analog Ou tput panel and: -S e t Primary V ariable to Primary V alve . - Ens ure that Enable 3 P osition V alve is enabled. - Spe cify the Setpoint , whic[...]

Configuration a nd Use Manual 59 Configuring the Fillin g and Dosing Application Optional Config urat ion Using the Filler Filler Configuration Using the T ransmitter Figure 7-5 Ana log Output pane l 5. If you want to use o vershoot compensation, see Section 7.5 for options and conf iguration instructions. This applies to both f ixed and automatic [...]

60 Micro Motion ® Model 1500 Transmitters with the Fi lling and Dosing Appli cation Configuring the Fillin g and Dosing Application 7.4.2 Filling control options The fil ling control options are used to define the f ill process. Filling control options are listed and defined in T able 7-3. Ta b l e 7 - 2 Flow sources Flow s ource Default Descripti[...]

Configuration a nd Use Manual 61 Configuring the Fillin g and Dosing Application Optional Config urat ion Using the Filler Filler Configuration Using the T ransmitter 7.4.3 V alve control parameters The v a lve control parameters are used to open and close the v alves at particular points in the f ill process. • V alve control parameters for tw o[...]

62 Micro Motion ® Model 1500 Transmitters with the Fi lling and Dosing Appli cation Configuring the Fillin g and Dosing Application 7.5 Overshoot compensation Overshoot compensation k e eps the actu al quantity deli vered as close as possible to the fill tar get by compensating for the time required to close the v alve. W ithout ov ershoot compens[...]

Configuration a nd Use Manual 63 Configuring the Fillin g and Dosing Application Optional Config urat ion Using the Filler Filler Configuration Using the T ransmitter Figure 7-6 Overshoot compensation and flow Three types of o vershoot compensation can be conf igured: • Fi x e d – The va lve will close at the point def ined by the targ et minus[...]

64 Micro Motion ® Model 1500 Transmitters with the Fi lling and Dosing Appli cation Configuring the Fillin g and Dosing Application 7.5.1 Configuring overshoot compensa tion Fixed o vershoot compensation is used if the compen sation value is already kno wn. T o configure f ixed ov ershoot compensation: 1. Disabl e the Enable A OC checkbox in the F[...]

Configuration a nd Use Manual 65 Configuring the Fillin g and Dosing Application Optional Config urat ion Using the Filler Filler Configuration Using the T ransmitter Another A OC calibration is recommended: • If equipment has been replaced or adjusted • If flo w rate has changed significantly • If f ills are consistently missing the tar get [...]

66 Micro Motion ® Model 1500 Transmitters with the Fi lling and Dosing Appli cation[...]

Configuration a nd Use Manual 67 Optional Config uration Using the Filler Filler Configuration Using the T ransmitter Chapter 8 Using the Filling and Dosing Application 8.1 About this chapter This chapter explains ho w to use the filling and do sing application on the Mo del 1500 transmitter . For information on conf iguring the filling and dosing [...]

68 Micro Motion ® Model 1500 Transmitters with the Fi lling and Dosing Appli cation Using the Filling and Dosing App lication Figures 8-3 through 8-7 illustrate the v arious fill sequences for tw o-stage discrete filling or three- position analog filling when the fill is paused and resumed at dif ferent points in the fill. Note: The f ill total is[...]

Configuration a nd Use Manual 69 Using the Filling and Dosing App lication Optional Config uration Using the Filler Filler Configuration Using the T ransmitter O ptional Configuratio n U sing the Filler Filler Confi g uration Using the T ransmitter Optional Configuration Using the Filler Filler Configuration Using the T ransmitter Optional Co nfigu[...]

70 Micro Motion ® Model 1500 Transmitters with the Fi lling and Dosing Appli cation Using the Filling and Dosing App lication 8.3.2 Using a discrete input If a discrete input is assigned to a f ill control fu nction, the function is trig gered when the discrete input is in an ON state. T able 8-3 lists the f ill control functions. T o assi gn a di[...]

Configuration a nd Use Manual 71 Using the Filling and Dosing App lication Optional Config uration Using the Filler Filler Configuration Using the T ransmitter O ptional Configuratio n U sing the Filler Filler Confi g uration Using the T ransmitter Optional Configuration Using the Filler Filler Configuration Using the T ransmitter Optional Co nfigu[...]

72 Micro Motion ® Model 1500 Transmitters with the Fi lling and Dosing Appli cation Using the Filling and Dosing App lication 8.3.3 Fill sequences with P AUSE and RESUME This section provides illustrations of f ill sequences when the fill is paused and resumed at dif ferent points in the process. Figure 8-3 Fill sequences: T wo-stage discrete fill[...]

Configuration a nd Use Manual 73 Using the Filling and Dosing App lication Optional Config uration Using the Filler Filler Configuration Using the T ransmitter O ptional Configuratio n U sing the Filler Filler Confi g uration Using the T ransmitter Optional Configuration Using the Filler Filler Configuration Using the T ransmitter Optional Co nfigu[...]

74 Micro Motion ® Model 1500 Transmitters with the Fi lling and Dosing Appli cation Using the Filling and Dosing App lication Figure 8-5 Fill sequences: T wo-stage discrete fill, Open Secondary at 0%, Close Primar y First 0% m% 100% Normal operation n% 0% m% 100% x% bef ore Pr imar y Open n% x% m+x % 0% m% 100% x% after Primar y Open, when m+x% &l[...]

Configuration a nd Use Manual 75 Using the Filling and Dosing App lication Optional Config uration Using the Filler Filler Configuration Using the T ransmitter O ptional Configuratio n U sing the Filler Filler Confi g uration Using the T ransmitter Optional Configuration Using the Filler Filler Configuration Using the T ransmitter Optional Co nfigu[...]

76 Micro Motion ® Model 1500 Transmitters with the Fi lling and Dosing Appli cation Using the Filling and Dosing App lication Figure 8-7 Fill sequences: Three- position analog valve Normal operation V alve behavior with P AUSE/RESUME at x% 0% Full flow Pa r t i a l flow m% Closed n% Configured values • Open Full: m% • Closed P ar tial: n% 0% m[...]

Configuration a nd Use Manual 77 Measurement Performance Defaults T roubleshooti ng Compensation Chapter 9 Pressure Compensation 9.1 Overvie w This chapter defines pressure compensa tion and describes ho w to configur e it. Note: All pr ocedur es pr ovided in this c h apter assume that your computer is already connected to the transmitt er and you [...]

78 Micro Motion ® Model 1500 Transmitters with the Fi lling and Dosing Appli cation Pressure Compensation Not all sensors or applications require pressure co rrection factors. For the pr essure correction v alues to be used, obtain the pressure ef fect values from the product data sheet for your sensor, then re verse the signs (e.g., i f the press[...]

Configuration a nd Use Manual 79 Pressure Compensation Measurement Performance Defaults T roubleshooti ng Compensation Figure 9-1 Configuring pressure comp ensation with ProLink II Note: If at any t ime you disable pr essur e compensation, then r e-enable it, you must re-enter the e xternal pr essure value . T o enable and configure pressure compen[...]

80 Micro Motion ® Model 1500 Transmitters with the Fi lling and Dosing Appli cation[...]

Configuration a nd Use Manual 81 Measurement Performance Defaults T roubleshooti ng Compensation Chapter 10 Measurement Performance 10.1 Overview This chapter describes th e follo wing procedures: • Meter verif ication (see Section 10.3) • Meter v alidation and adjusting meter factors (see Section 10.4) • Density calibration (see Section 10.5[...]

82 Micro Motion ® Model 1500 Transmitters with the Fi lling and Dosing Appli cation Measurement Performance Meter verification either holds the la st output value or causes the outp uts to go to the conf igured fault values during the pr ocedur e (appr oximately 4 minutes). Micr o Motion recommends that you perfor m meter verification on a r e gul[...]

Configuration a nd Use Manual 83 Measurement Performance Measurement Performance Defaults T roubleshooti ng Compensation 10.2.4 Comparison and recomme ndations When choosing among m eter verif ication , meter v a lidation, and calib ration, consider the follo wing fac tor s: • Process interruption - Meter verification requires approximately four [...]

84 Micro Motion ® Model 1500 Transmitters with the Fi lling and Dosing Appli cation Measurement Performance If stability v aries outside test limits, the meter veri f ication procedure will be aborted. V erify process stability and retry . During meter v erification, you must choose to fix th e outputs at either the conf igured fault le vels or th[...]

Configuration a nd Use Manual 85 Measurement Performance Measurement Performance Defaults T roubleshooti ng Compensation 10.3.1 Specification uncertai nty limit and test results The result of the meter v erification test will be a perc ent uncertainty of normali zed tube stif fness. The default limi t for this uncertainty is ±4.0%. This lim it is [...]

86 Micro Motion ® Model 1500 Transmitters with the Fi lling and Dosing Appli cation Measurement Performance 10.3.2 Additional ProLink II tools for meter verification In addition to the P ass, Fail, and Abort result prov ided b y the procedure, ProLink II provides the follo wing additional me ter verif ication tools: • T est metadata – ProLink [...]

Configuration a nd Use Manual 87 Measurement Performance Measurement Performance Defaults T roubleshooti ng Compensation 10.5 Performing density calibration Density calibration includes th e follo wing calibration points: • All sensors: - D1 calibration (low-density) - D2 calibration (high-density) • T -Series sensors only: - D3 calibration (op[...]

88 Micro Motion ® Model 1500 Transmitters with the Fi lling and Dosing Appli cation Measurement Performance Density calibration fluids D1 and D2 density calibration requ ire a D1 (low-density) flu id and a D2 (high-d e nsity) fluid. Y ou may use air and water . If you are calibrating a T -Seri es sensor , the D1 fluid must be air and the D2 fluid [...]

Configuration a nd Use Manual 89 Measurement Performance Measurement Performance Defaults T roubleshooti ng Compensation Figure 10-2 D1 and D2 density calibration – ProLink II Figure 10-3 D3 or D3 and D4 density calibration – ProLink II Enter density of D1 fluid Calibration in Progress light turns green Calibration in Progress light turns red D[...]

90 Micro Motion ® Model 1500 Transmitters with the Fi lling and Dosing Appli cation Measurement Performance 10.6 Performing temperature calib ration T emperature calibration is a two-part procedure: temperature offset calibration and temperature slope calibration. The entire procedure must be completed w ithout interruption. Y ou can calibrate for[...]

Configuration a nd Use Manual 91 Measurement Performance Defaults T roubleshooti ng Compensation Chapter 11 T roubleshooting 11.1 Overview This chapter describes guidelines and procedures for troubleshooting the me ter . The information in this chapter will enable you to: • Categorize the problem • Determine whether you are able to correct the [...]

92 Micro Motion ® Model 1500 Transmitters with the Fi lling and Dosing Appli cation T rouble shooting 11.3 Micro Motion cus tomer ser vice T o speak to a c ustomer service representati ve, contact the Micro Motion Customer Service Department. Contact information is pro vided in Section 1.8. Before contacting Micro Motion customer servi ce, re view[...]

Configuration a nd Use Manual 93 T rouble shooting Measurement Performance Defaults T roubleshooti ng Compensation Some fault conditions can be corrected b y cycling po wer to the transmitter . A po wer cycle can clear the follo wing: • Loop test • Zero failure • Stopped internal totalizer 11.8 I/O problems If you are experiencing problems wi[...]

94 Micro Motion ® Model 1500 Transmitters with the Fi lling and Dosing Appli cation T rouble shooting 11.9 T ransm itter status LED The Model 1500 transmitter includes a L ED that indicates transmitter status. See T able 11-3. If the status LED indicates an alarm condition: 1. V iew the alarm code using ProLink II. 2. Identify the alarm (see Secti[...]

Configuration a nd Use Manual 95 T rouble shooting Measurement Performance Defaults T roubleshooti ng Compensation 11.10 Status alarms Status alarm can be vie wed with ProLink II. A list of status alarms and possible remedies is provided in T able 11-4. Ta b l e 1 1 - 4 Status alarms and remedies Alarm code ProLink II label P ossible remedy A001 CP[...]

96 Micro Motion ® Model 1500 Transmitters with the Fi lling and Dosing Appli cation T rouble shooting A011 Cal F ail, T oo Low En sure that there is no flow through the sensor , then retr y . Cycle pow er to the flowmeter , then retr y . A012 Cal F ail, T oo High Ensure that there is no flow through the sensor , then retr y . Cycle pow er to the f[...]

Configuration a nd Use Manual 97 T rouble shooting Measurement Performance Defaults T roubleshooti ng Compensation A028 Comm Prob lem Cycle pow e r to the flowmeter . The transmitter might need serv ice or upgrading. Contact Micro Motion. See Section 1.8. A032 (2) Meter V er ification/Outputs In F ault Meter verification in progress, with outputs s[...]

98 Micro Motion ® Model 1500 Transmitters with the Fi lling and Dosing Appli cation T rouble shooting 11.11 C hecking process variable s Micro Motion suggests that you make a record of the process v ariables listed belo w , under normal operating conditions. This will help you recognize when the process v ariables are unusually high or lo w . The [...]

Configuration a nd Use Manual 99 T rouble shooting Measurement Performance Defaults T roubleshooti ng Compensation Erratic non-z ero flow r ate under no-flow conditions RF interference Ch eck en vironment for RF interference . See Section 11.14.4. Wiring problem V er ify all sensor-to-transmitter wir ing and ensure the wi res are making good contac[...]

100 Micro Motion ® Model 1500 Transmitters with the Filling and Dosing App lication T rouble shooting Inaccurate flo w rate or fill total Bad flow calibration f actor V erify characterizati on. See Section 4.2. Inappropr iate measurement un it Check configuration. See Section 11.19. Bad sensor zero Rezero the flowmeter . See Sect ion 3.5. Bad dens[...]

Configuration a nd Use Manual 101 T rouble shooting Measurement Performance Defaults T roubleshooti ng Compensation 11.12 Meter fingerprinting The meter fingerprinting feature pro vides snapshots, or “fingerprints, ” of twelve process variables, at four diff erent points of transmitter operation. See T able 11-6. For all process v ariables exce[...]

102 Micro Motion ® Model 1500 Transmitters with the Filling and Dosing App lication T rouble shooting If fill accuracy is unsatisfactory or has changed, or if fill v ariation is too great: • Implement ov ershoot compensatio n (if not already implemented). • If standard A OC calibration is implemented, repeat the A OC calibration. • If rollin[...]

Configuration a nd Use Manual 103 T rouble shooting Measurement Performance Defaults T roubleshooti ng Compensation 11.14.4 Checking for RF interference If you are experiencing RF (radio frequenc y) interfe rence on your discrete output, use one of th e follo wing solutions: • Eliminate the RF source. Possible causes include a source of radio com[...]

104 Micro Motion ® Model 1500 Transmitters with the Filling and Dosing App lication T rouble shooting If the slug flo w condition clears befo re the slug-flow dur ation expires: • Outputs that represent flo w rate rev ert to reporting actual flow . • The slug flo w alarm is deacti v ated, but remains in the acti ve alarm log until it is ackno [...]

Configuration a nd Use Manual 105 T rouble shooting Measurement Performance Defaults T roubleshooti ng Compensation 11.21 C hecking the characterization A transmitter that is incorrectly ch aracterized for its sensor might pr oduce inaccurate output v alues. If the flo wmeter appears to be oper ating correctly but sends inaccura te output v alues, [...]

106 Micro Motion ® Model 1500 Transmitters with the Filling and Dosing App lication T rouble shooting 11.23.3 Excessive drive gain Excessi ve dri ve g ain can be caused b y sev eral problems. See T able 11-8. Ta b l e 1 1 - 7 Sensor pickoff values Sensor (1) (1) If your sensor is not list ed, contact Micr o Motion. See Section 1.8 Pick off value E[...]

Configuration a nd Use Manual 107 T rouble shooting Measurement Performance Defaults T roubleshooti ng Compensation 11.23.4 Erratic drive gain Erratic dri ve gain can be caused b y se veral problems. See T able 11-9. 11.23.5 Low pickoff voltage Lo w pickof f voltage can be caused b y sev eral problems. See T able 11-10. 11.24 C hecking the core pro[...]

108 Micro Motion ® Model 1500 Transmitters with the Filling and Dosing App lication T rouble shooting 11.24.1 Checkin g the core processor LED T o check the core processor LED: 1. Maintain power to the transmitter . 2. Remove the core processor lid (see Figure B-2). The core processor is instrinsically safe and can be opened in a ll en vironments [...]

Configuration a nd Use Manual 109 T rouble shooting Measurement Performance Defaults T roubleshooti ng Compensation 11.24.2 Core proces sor resistance test T o perform the core pro cessor resistance test: 1. Power do wn the transmitter . 2. Remove the core processor lid. 3. Disconnect the 4-wire cable be tween the core processor and th e transmitte[...]

110 Micro Motion ® Model 1500 Transmitters with the Filling and Dosing App lication T rouble shooting T o return to normal operation: 1. Reconnect the 4-wire cable between the core processor and the transmitter (see Figure B-3 or Figure B-4). 2. Replace the core processor lid. Note: When r eassembling the meter compon ents, be sur e to gr ease all[...]

Configuration a nd Use Manual 111 T rouble shooting Measurement Performance Defaults T roubleshooti ng Compensation 5. There should be no open circu its, i.e., no infinite resi stance readings. The LPO and RPO readings should be the same or very close (± 5 Ω ). If there are any unusual readings, repeat the coil resistance tests at the sensor j u[...]

112 Micro Motion ® Model 1500 Transmitters with the Filling and Dosing App lication T rouble shooting 11.25.2 4-wire remote installation If you ha ve a 4-wire remote installation (see Figure B-1): 1. Power do wn the transmitter . 2. Remove the core processor lid. Note: Y ou may disconnect the 4-wir e cable between the cor e pr ocessor and the tran[...]

Configuration a nd Use Manual 113 T rouble shooting Measurement Performance Defaults T roubleshooti ng Compensation Figure 11-2 Sensor pins – Standard core pro cessor Figure 11-3 Sensor pins – Enhanced core pro cessor 6. There should be no open circu its, i.e., no infinite resi stance readings. The LPO and RPO readings should be the same or ver[...]

114 Micro Motion ® Model 1500 Transmitters with the Filling and Dosing App lication T rouble shooting 8. T est terminal pairs as follo ws: a. Driv e + against all o ther terminals e xcept Dri ve – b . Driv e – against a ll other terminals except Dri ve + c. Left pickoff + against all other terminals except Left pickof f – d. Left pickof f ?[...]

Configuration a nd Use Manual 115 Measurement Performance Defaults T roubleshooti ng Compensation Appendix A Default V alues and Ranges A.1 Overview This appendix provides informat ion on the defa ult v alues for mo st transmitter parameters. Where appropriate, v alid ranges are also defined. These default v alues repr esent the transmitter configu[...]

116 Micro Motion ® Model 1500 Transmitters with the Filling and Dosing App lication Default Values and Ranges Density Density damping 1.6 sec 0. 0–51.2 sec User-entered value is corrected to nearest lower value in list of preset v alues. Density units g/cm 3 Density cutoff 0.2 g/cm 3 0.0–0.5 g/cm 3 D1 0.00000 D2 1.00000 K1 1000.00 K2 50,000.00[...]

Configuration a nd Use Manual 117 Default Values and Ranges Measurement Performance Defaults T roubleshooti ng Compensation Measurement Performance Defaults T roubleshooti ng Compensation Measurement Performance Defaults T roubleshooti ng Compensation Measurement Performance Defaults T roubleshooti ng Compensation Event 2 V ari able Density T ype L[...]

118 Micro Motion ® Model 1500 Transmitters with the Filling and Dosing App lication Default Values and Ranges V alve control – Three-position analog fill Open Full 0.00% of target 0.00–1 00 % Close P ar t ial 100.00% of target 0.00–1 00 % Digital comm F ault setting None Floating-point byte order 3–4– 1–2 Additional communications resp[...]

Configuration a nd Use Manual 119 Tr a n s m i t t e r M e n u s Index NE53 History Diagrams Appendix B Installation Architectures and Components B.1 Overview This appendix provides illustrations of dif ferent flo wmeter installation arch itectures and components, for the Model 1500 transmitter with the f illing and dosing application. B.2 Installa[...]

120 Micro Motion ® Model 1500 Transmitters with the Filling and Dosing App lication Installation Architectu res and Components Figure B-1 Installation architectures Model 1500 transmitter (top view) Sensor Core processor (standard or enhanced) 4-wire cab le Sensor Core processor (standard only) Ju nction bo x 9-wire cable 4-wire cable 4-wire remot[...]

Configuration a nd Use Manual 121 Installation Architectu res and Components Tr a n s m i t t e r M e n u s Index NE53 History Diagrams Figure B-2 Remote core processor components Figure B-3 4-wire ca ble between Model 1500 transm itter and standard core proce ssor End-cap Mounting bracket Core processor lid Core processor housing Conduit opening f[...]

122 Micro Motion ® Model 1500 Transmitters with the Filling and Dosing App lication Installation Architectu res and Components Figure B-4 4-wire ca ble between Model 1500 tran smitter and enhanced core p rocessor Figure B-5 Power supply terminals Core processor terminals T ransmitter term inals for sensor conn ection VDC+ (Red) VDC– (Black) RS-4[...]

Configuration a nd Use Manual 123 Installation Architectu res and Components Tr a n s m i t t e r M e n u s Index NE53 History Diagrams Figure B-6 T erminal configuration T er mina ls 21 & 22 (Channel A) mA1 output Internal pow er only T er minal s 23 & 24 (Channel B) DO1 Inter nal or e x ternal power No communications T er mina ls 31 &[...]

124 Micro Motion ® Model 1500 Transmitters with the Filling and Dosing App lication[...]

Configuration a nd Use Manual 125 Tr a n s m i t t e r M e n u s Index NE53 History Diagrams Appendix C Menu Flowcharts C.1 Overview This appendix provides the follo wing ProLink II menu flo w charts for the Model 1500 transmitter with the filling and dosing application: • T op-le vel menu – Figure C-1 • Operating menus – Figure C-2 • Con[...]

126 Micro Motion ® Model 1500 Transmitters with the Filling and Dosing App lication Menu Flowcharts Figure C-2 ProLink II operating menus ProLink Configuration Output Levels Process Variables Status Alarm Log Diagnostic Informati on Calibration Test Totalizer Control Core Process or Diagnostics Finger Print Run Filler Calibratio n · Zero Cal ibra[...]

Configuration a nd Use Manual 127 Menu Flowcharts Tr a n s m i t t e r M e n u s Index NE53 History Diagrams Figure C-3 ProLink II configuration menu Configuration ProLink Me nu Flow · Flow direction ·F l o w d a m p ·F l o w c a l · Mass flow cutoff · Mass flow units · Vol flow cutoff · Vol flow units · Mass factor · Dens factor · Vol fa[...]

128 Micro Motion ® Model 1500 Transmitters with the Filling and Dosing App lication Menu Flowcharts Figure C-4 ProLink II configuration menu continued Configuration ProLink Menu Analog output Primary variable is Process v ariable measurem ent · Lower rang e value · Upper ra nge value · AO cutoff · AO adde d damp · Lower sensor limit · Upper [...]

Configuration a nd Use Manual 129 Tr a n s m i t t e r M e n u s Index NE53 History Diagrams Appendix D NE53 Histor y D.1 Overview This appendix docume nts the change history of the Model 1500 transmitter software with the f illing and dosing applicatio n. D.2 Software change history T able D-1 describes the change history of the transmitter softwa[...]

130 Micro Motion ® Model 1500 Transmitters with the Filling and Dosing App lication[...]

Configuration a nd Use Manual 131 Tr a n s m i t t e r M e n u s Index NE53 History Diagrams Index Numerics 100 Hz variable 40 A Added damping 25 Additional communications response delay 51 Alarms alarm log 33 alarm severity 47 ignoring 47 slug flow 47 status 95 viewing 32 Analog output cutoff See AO cutoff AO cutoff 24 AOC See Overshoot compens at[...]

132 Micro Moti on ® Model 1500 Transmitt ers with the Filli ng and Dosing Applicatio n Index process variable 24 range 24 valve control 57, 58 mass flow measurement unit 20 measurement units 20 special 35 menu flowcharts 125 Modbus address 50 optional parameters and p rocedures 35 overshoot compensation 58, 64 parity 50 pre-configuration worksheet[...]

Configuration a nd Use Manual 133 Index Tr a n s m i t t e r M e n u s Index NE53 History Diagrams Fault indicator digital communications 49 discrete output 28 Fault timeout 49 Fill control discrete input 5 9, 70 ProLink II 68 Fill sequences 72 Fill status 70 Fill type configuration 56 definitions 54 Filling See Filling and dosing application Filli[...]

134 Micro Moti on ® Model 1500 Transmitt ers with the Filli ng and Dosing Applicatio n Index Meter verification 81 establishing baseline 29 procedure 83 specification uncertainty limit 85 test results 85 Micro Motion customer service 4, 92 Modbus address 50 and the filling and dosing application 2, 53, 67 Mode Special 41 O One-stage discrete fill [...]

Configuration a nd Use Manual 135 Index Tr a n s m i t t e r M e n u s Index NE53 History Diagrams S Safety 1 Secondary variable 51 Sensor parameters, configuration 52 Sensor, testing co il resistance 110 Serial port 5 Service port connection 6 Service port connections ProLink II 7 Short to case test 110 Signal converter 5 Slug flow 10 3 Slug flow [...]

136 Micro Moti on ® Model 1500 Transmitt ers with the Filli ng and Dosing Applicatio n Index U Underfill 63 Update rate 100 Hz variable 40 configuration 40 Special mode 41 URV See also Range troubleshooting 104 USB 5 V Valve control 54, 61 configuration 56 purge requirements 56 Variable assignment, primary v ariable 24 Variable mapping 51 Versions[...]

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Micro Motion Inc. USA Worldwide Headqu arters 7070 Winchester Circle Boulder , Colorado 80301 T +1 303-527-5200 +1 800-522-6277 F +1 303-530-8459 Micro Motion Europe Emerson Process Management Neonstraat 1 6718 WX Ede The Netherlands T +31 (0) 318 495 670 F +31 (0) 318 495 689 Micro Motion Japan Emerson Process Management 1-2-5, Higashi Shinagawa S[...]