Edelbrock 1580 manual

Edelbrock 4.6L Mustang GT Supercharger Part #1580 & #1585[...]

©2009 Edelbrock Corporation Catalog #1580 Brochure #63-1580 Rev . 2/09 - AJ/mc Edelbrock 4.6L Ford Supercharger System for 2005 and later Mustang GTs Installation Instructions Page 2 Edelbrock Corporation, 2700 California Street, T orrance , CA 90503 T oll-Free T ech Line: 1-800-416-8628 Office: 310-781-2222 T ech E-Mail: Edelbrock@Edelbrock.com T[...]

©2009 Edelbrock Corporation Catalog #1580 Brochure #63-1580 Rev . 2/09 - AJ/mc Edelbrock 4.6L Ford Supercharger System for 2005 and later Mustang GTs Installation Instructions Page 3 Due to the complexity of the Edelbrock E-Force Supercharging system, it is recommend tha t this system only be installed by a qualified professional with access to a [...]

©2009 Edelbrock Corporation Catalog #1580 Brochure #63-1580 Rev . 2/09 - AJ/mc Edelbrock 4.6L Ford Supercharger System for 2005 and later Mustang GTs Installation Instructions Page 4 INST ALLING A BOOST GAUGE OR PRESSURE TRANSDUCER Y our E-Force supercharger is equipped with two options for measuring boost. The TMAP sensor mounted on top of the ma[...]

©2009 Edelbrock Corporation Catalog #1580 Brochure #63-1580 Rev . 2/09 - AJ/mc Edelbrock 4.6L Ford Supercharger System for 2005 and later Mustang GTs Installation Instructions Page 5 I. Hood Removal 1. Use a panel puller to pr y off two of the push-pins holding the hood insulator in place on the passenger side, then reach behind the insulator to d[...]

©2009 Edelbrock Corporation Catalog #1580 Brochure #63-1580 Rev . 2/09 - AJ/mc Edelbrock 4.6L Ford Supercharger System for 2005 and later Mustang GTs Installation Instructions Page 6 7. Use a 10mm socket with a 12” extension bar to remove the three bolts holding the batter y tray in place, then use a panel puller to detach the wiring harness cli[...]

©2009 Edelbrock Corporation Catalog #1580 Brochure #63-1580 Rev . 2/09 - AJ/mc Edelbrock 4.6L Ford Supercharger System for 2005 and later Mustang GTs Installation Instructions Page 7 11. Detach the mass airflo w sensor electrical connector from the air filter outlet tube. 12. Disconnect the eva porative emissions tube from the intake manifold and [...]

©2009 Edelbrock Corporation Catalog #1580 Brochure #63-1580 Rev . 2/09 - AJ/mc Edelbrock 4.6L Ford Supercharger System for 2005 and later Mustang GTs Installation Instructions Page 8 18. Remove the fuel line lock clip and let it dangle. 19. Use a 5/8” fuel line removal tool to disconnect the fuel supply line from the fuel rails. Use a shop ra g [...]

©2009 Edelbrock Corporation Catalog #1580 Brochure #63-1580 Rev . 2/09 - AJ/mc Edelbrock 4.6L Ford Supercharger System for 2005 and later Mustang GTs Installation Instructions Page 9 25. 2005-2008 a pplications should remove the o-ring seals from the intake manifold and inspect them for damage. Any damaged seals must be replaced; the rest will be [...]

©2009 Edelbrock Corporation Catalog #1580 Brochure #63-1580 Rev . 2/09 - AJ/mc Edelbrock 4.6L Ford Supercharger System for 2005 and later Mustang GTs Installation Instructions Page 10 31. Use a 10mm socket to remove the two outer alternator bracket bolts, and an 8mm socket to remove the two inner alternator bracket bolts. 8mm 10mm 32. Use a panel [...]

©2009 Edelbrock Corporation Catalog #1580 Brochure #63-1580 Rev . 2/09 - AJ/mc Edelbrock 4.6L Ford Supercharger System for 2005 and later Mustang GTs Installation Instructions Page 11 37. Reach through the fender well with a 10mm socket to loosen the two nuts on each side that attach the front bumper cover to the body . 38. Pull the front bumper c[...]

©2009 Edelbrock Corporation Catalog #1580 Brochure #63-1580 Rev . 2/09 - AJ/mc Edelbrock 4.6L Ford Supercharger System for 2005 and later Mustang GTs Installation Instructions Page 12 42. Use large pliers or a clamp removal tool to detach both upper radiator hoses from the water crossover . 43. Place shop ra gs in the engine valley to catch excess[...]

55. Hang the wa ter pump on the passenger side outer bumper bolts while pushing the outlet hose onto the inlet nipple of the heat exchanger . Secure the hose with a clamp, and the wa ter pump bracket with two of the M8 flange nuts supplied. 56. Install the long 3/4” hose onto the driver side barb of the heat exchanger and secure it with a clamp. [...]

©2009 Edelbrock Corporation Catalog #1580 Brochure #63-1580 Rev . 2/09 - AJ/mc Edelbrock 4.6L Ford Supercharger System for 2005 and later Mustang GTs Installation Instructions Page 14 59. ‘05 a pplications should locate the red wire in pin 10, near the bottom of the connector . ‘06 a pplications should locate the red wire in pin 2, a t the top[...]

70. Detach ETC connector from supplied ETC extension harness and raise wedge lock. Insert the red wire with the yellow stripe into Pin 1 of the new ETC connector by aligning the slot on the wire terminal with the tab in the connector and pushing gently until it clicks into place, then insert the blue wire with the yellow stripe into Pin 2 and seat [...]

80. Loca te the electrical connector on the main harness previously occupied by the alternator control wiring harness. Attach the round alterna tor connector on the supplied TPS/Alternator harness into this connector and route the harness around the back of the engine bay , then forward along the driver side cylinder head. 81. Loca te the MAF senso[...]

VIII. Cooling System Modifications 89. Route the molded hose under the fuse box and onto the inlet at the top of the water pump. Secure it with a clamp. 90. Remove the two inner passenger side strut to wer nuts and hang the recovery tank bracket from the exposed bolts. Do not reinstall strut nuts a t this time. 91. Slide the molded hose onto the bo[...]

99. Once the coolant pipes ha ve been separated, reinstall the smaller diameter of the two by gently sliding it onto the nipple in the engine valley and securing it onto the back of the head with the stock bolt. The lo wer hose and larger diameter hard line can be discarded. 100. Rea ttach the upper heater hose to the hard line with the stock hose [...]

104. Use a 13mm socket to remove the two upper driver side front cover bolts, and an 18mm socket to remove the bottom driver side bolt, as shown belo w . 105. Slide the larger of the two Edelbrock supplied idler pulleys onto the lower idler boss of the front cover with the open side facing the engine block. 106. Use a 12mm deep socket and a small a[...]

XI. Installing the Supercharger 112. Install the Edelbrock supplied hea ter hose on the firewall connector , and lay it to the side for now. 113. Remove the supercharger assembly from its packing container and install the o-ring seals, removed from the stock manifold on early applications and supplied in the #15805 Hardware Kit for 2009 application[...]

120. Use a 10 mm socket to install the supplied intake bolts, and torque them to 8 ft/lbs in the sequence shown. 121. Install the new fuel injectors (not included in 1585) into the stock fuel rails by applying a bit of o-ring lube to both o-rings of each injector , sliding the stock retaining clips onto the injectors, then pushing each injector int[...]

126. Connect the EVAP hose to the hard line at the front of the manifold. 127. Reconnect the fuel pressure sensor to the main wiring harness. Be sure to use the connector tha t does not have a red locking tab, the connector with a red locking tab is for the TPS. 128. Plug wiring harness extension into TMAP sensor . XII. Modifying Stock Components 1[...]

134. Use a fla t head screwdriver to pop off the bearing cover on the alternator pulley . ‘05-’08 applications should use the supplied tool with an impact wrench to remove the stock pulley . ‘09 and later a pplications should use a 24mm allen tool with an impact wrench. 135. Install the new alterna tor pulley with the nut supplied in hardware[...]

140. Route the supplied serpentine belt according to the diagram provided below by using a 1/2” breaker bar to twist the belt tensioner enough to allow the belt to slide into place. XIII. Installing the Throttle Body 141. Use 8mm and 10mm sockets to unbolt the OEM throttle body from the stock intake manifold, using care not to damage the motor ho[...]

147. Reinstall the motor housing ca p by lining up the tabs and applying light pressure. 148. Reuse the stock bolts to install the TPS on the new throttle body by lining up the locating tab and pushing it straight on. Be careful to a void rotating the TPS during installation. 149. Verify correct installation by pushing the butterfly open and closed[...]

152. Install the new high flo w air filter in the airbox. 153. Use a T20 T orx driver to install the new MAF sensor in the air cover outlet tube, torque the two screws that retain it to 18 in/lbs., then reinstall the cover . 154. Install the throttle bod y elbow onto the throttle body and secure it with the provided hose clamps. The flexible elbow [...]

©2009 Edelbrock Corporation Catalog #1580 Brochure #63-1580 Rev . 2/09 - AJ/mc Edelbrock 4.6L Ford Supercharger System for 2005 and later Mustang GTs Installation Instructions Page 27 160. Install the supplied hea ter hose onto the heater tube on the passenger side of the water crossover . 161. Verify that the coolant petcock is closed, then refil[...]

174. Verify that wa ter is flowing briskly through the recovery tank, then install the cap. 175. Ha ve an assistant support the hood while you tighten the four bolts that secure it to its hinges. Be careful to verify that it is properly aligned and that the supercharger has nothing on top of it before you attempt to close the hood. 176. Rea ttach t[...]

©2009 Edelbrock Corporation Catalog #1580 Brochure #63-1580 Rev . 2/09 - AJ/mc Edelbrock 4.6L Ford Supercharger System for 2005 and later Mustang GTs Installation Instructions Page 29 179. Read the discalimer carefully , then choose ‘Agree’ and press select. 180. Use the arro w buttons to select your transmission, then press select to confirm [...]