Eaton Electrical ASY0673 manual

Powerware Series Eaton 9170 + UPS 3–18 kVA User's Guide ®[...]

Requesting a Declaration of Conformity Units that are labeled with a CE mark comply with the following harmonized standards and EU directives: S Harmonized Standards: EN 50091-1-1 and EN 50091-2; IEC 60950 Third Edition S EU Directives: 73/23/EEC, Council Directive on equipment designed for use within certain voltage limits 93/68/EEC, Amending Dire[...]

Class A EMC Statements FCC Part 15 NOTE This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, u[...]

Special Symbols The following are examples of symbols used on the UPS or accessories to alert you to important information: RISK OF ELECTRIC SHOCK - Indicates that a risk of electric shock is present and the associated warning should be observed. CAUTION: REFER TO OPERATOR'S MANUAL - Refer to your operator's manual for additional informat[...]

Eaton 9170 + UPS (3–18 kVA) User's Guide S 164201393 Rev E www.eaton.com/powerquality i Table of Contents 1 Introduction 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Safety Warnings 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . [...]

TABLE OF CONTENTS Eaton 9170 + UPS (3–18 kVA) User's Guide S 164201393 Rev E www.eaton.com/powerquality ii Startup for Hardwired Units 71 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Initial Startup Parameters 74 . . . . . . . . . . . . . . . . . . . . . . . . . . . .[...]

Eaton 9170 + UPS (3–18 kVA) User's Guide S 164201393 Rev E www.eaton.com/powerquality 1 Chapter 1 Introduction The Eaton ® 9170 + uninterruptible power system (UPS) is a modular UPS that contains battery modules and power control modules (referred to as power modules). These modules plug into a rack cabinet structure containing additional c[...]

INTRODUCTION Eaton 9170 + UPS (3–18 kVA) User's Guide S 164201393 Rev E www.eaton.com/powerquality 2 Safety Warnings IMPORTANT SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONS This manual contains important instructions that you should follow during installation and maintenance of the UPS and batteries. Please read all instructions before operati[...]

INTRODUCTION Eaton 9170 + UPS (3–18 kVA) User's Guide S 164201393 Rev E www.eaton.com/powerquality 3 Consignes de Sécurité CONSIGNES DE SÉCURITÉ IMPORTANTES CONSERVER CES INSTRUCTIONS Ce manuel comporte des instructions importantes que vous êtes invité à suivre lors de toute procédure d'installation et de maintenance des batteri[...]

INTRODUCTION Eaton 9170 + UPS (3–18 kVA) User's Guide S 164201393 Rev E www.eaton.com/powerquality 4 Advertencias de Seguridad INSTRUCCIONES DE SEGURIDAD IMPORTANTES GUARDE ESTAS INSTRUCCIONES Este manual contiene instrucciones importantes que debe seguir durante la instalación y el mantenimiento del SIE y de las baterías. Por favor, lea t[...]

INTRODUCTION Eaton 9170 + UPS (3–18 kVA) User's Guide S 164201393 Rev E www.eaton.com/powerquality 5 Physical Features The Eaton 9170+ UPS is available in four cabinet sizes. Figure 1 through Figure 6 show the 3-slot and 9-slot configurations and identify basic Eaton 9170+ system features. Six-slot and 12-slot cabinets are also available; ex[...]

INTRODUCTION Eaton 9170 + UPS (3–18 kVA) User's Guide S 164201393 Rev E www.eaton.com/powerquality 6 Front Panel Display Front Cover Cabinet Base Figure 3. Nine-Slot Cabinet (Front View)[...]

INTRODUCTION Eaton 9170 + UPS (3–18 kVA) User's Guide S 164201393 Rev E www.eaton.com/powerquality 7 Communication Slots Power Outlets (optional) Input Power Cable (optional) DB-9 Communication Port Wiring Access Figure 4. Nine-Slot Cabinet (Rear View) Handle/Latch Release Insertion/Extraction Cams Handle Thumbscrew Figure 5. Power Module (A[...]

INTRODUCTION Eaton 9170 + UPS (3–18 kVA) User's Guide S 164201393 Rev E www.eaton.com/powerquality 8[...]

Eaton 9170 + UPS (3–18 kVA) User's Guide S 164201393 Rev E www.eaton.com/powerquality 9 Chapter 2 Installation Setup This chapter explains how to set up and install the Eaton 9170+ cabinets: S Setup, including clearances and location requirements S Caster cart installation (for 3- and 6-slot cabinets) S Stabilizer bracket installation (for 1[...]

INSTALLATION SETUP Eaton 9170 + UPS (3–18 kVA) User's Guide S 164201393 Rev E www.eaton.com/powerquality 10 Location Requirements Install the Eaton 9170+ UPS as close as possible to the equipment or the load distribution panel it will protect. If this distance is more than 7.6m (25 ft), transient noise can reappear in the electrical distribu[...]

INSTALLATION SETUP Eaton 9170 + UPS (3–18 kVA) User's Guide S 164201393 Rev E www.eaton.com/powerquality 11 5. If installing the 3- or 6-slot cabinet in a rack, see ”Rack-Mount Installation (Three- and Six-Slot Cabinets)” on page 14 to install the cabinet in the rack. 6. If you are installing an external battery cabinet, continue to “B[...]

INSTALLATION SETUP Eaton 9170 + UPS (3–18 kVA) User's Guide S 164201393 Rev E www.eaton.com/powerquality 12 5. If installing the 9- or 12-slot cabinet in a rack, follow the installation instructions with the 9- and 12-slot rack-mount kit. 6. If you are installing an external battery cabinet, continue to “Battery Cabinet Installation” on [...]

INSTALLATION SETUP Eaton 9170 + UPS (3–18 kVA) User's Guide S 164201393 Rev E www.eaton.com/powerquality 13 To install the caster cart: 1. Place the caster cart (shipped separately from the UPS cabinet) under the cabinet before installing power and battery modules and before making connections to the intended power source. The cart requires [...]

INSTALLATION SETUP Eaton 9170 + UPS (3–18 kVA) User's Guide S 164201393 Rev E www.eaton.com/powerquality 14 4. Turn all four caster bolts counter-clockwise until the cabinet rests on the floor. Place a plastic cap into each bolt access hole. NOTE If the floor is uneven and the cabinet is tilted or unstable, you may need to place a thin steel[...]

INSTALLATION SETUP Eaton 9170 + UPS (3–18 kVA) User's Guide S 164201393 Rev E www.eaton.com/powerquality 15 3. Carefully replace the UPS cabinet top cover and secure with the four screws removed in Step 1. Position the cover lip to fit behind the front panel display. 4. Install three metal clip nuts onto each side flange (six clip nuts on 6-[...]

INSTALLATION SETUP Eaton 9170 + UPS (3–18 kVA) User's Guide S 164201393 Rev E www.eaton.com/powerquality 16 6. Select the position for the UPS in the equipment rack. 7. Select the proper holes in the rail that position the UPS at the desired location in the rack. 8. With one person lifting each side of the UPS cabinet, carefully slide the UP[...]

INSTALLATION SETUP Eaton 9170 + UPS (3–18 kVA) User's Guide S 164201393 Rev E www.eaton.com/powerquality 17 B A Floor Anchor Bracket Figure 11. Floor Anchor Brackets Bolted to UPS Cabinet Moving the Cabinets C A U T I O N Do NOT attempt to raise the cabinet with the power or battery modules installed. The Eaton 9170+ UPS and the battery cabi[...]

INSTALLATION SETUP Eaton 9170 + UPS (3–18 kVA) User's Guide S 164201393 Rev E www.eaton.com/powerquality 18 4. Pry the caps out of the bolt access holes. 5. Use a 1/2 ” hex-style socket wrench to turn each of the four bolts clockwise. Doing so lowers the casters to allow the cabinet to roll on the casters. 6. After rolling the cabinet to i[...]

Eaton 9170 + UPS (3–18 kVA) User's Guide S 164201393 Rev E www.eaton.com/powerquality 19 Chapter 3 UPS with Bypass Electrical Installation NOTE If you have a plug-receptacle unit, continue to “Battery Cabinet Installation” on page 61 for installing optional battery cabinets or to “UPS Startup” on page 67. W A R N I N G Only qualified[...]

UPS WITH BYPASS ELECTRICAL INSTALLATION Eaton 9170 + UPS (3–18 kVA) User's Guide S 164201393 Rev E www.eaton.com/powerquality 20 External Bypass Switch Off Service Line Off Service Line UPS UPS Off Service Line UPS User-Supplied (if required) External Batteries (optional) Building Service Panel Load Distribution Panel Figure 12. Typical Inst[...]

UPS WITH BYPASS ELECTRICAL INSTALLATION Eaton 9170 + UPS (3–18 kVA) User's Guide S 164201393 Rev E www.eaton.com/powerquality 21 Input Current Ratings Table 1 contains the required circuit breaker ratings for hardwired installations. Circuit breaker ratings for units having an input line cord are determined by the current capacity of the lin[...]

UPS WITH BYPASS ELECTRICAL INSTALLATION Eaton 9170 + UPS (3–18 kVA) User's Guide S 164201393 Rev E www.eaton.com/powerquality 22 See Table 2 for recommended conductor sizes to wire the input circuit breakers. Table 2. Recommended Wire Sizes Input Circuit Breaker Size 75°C Copper Wire Size Conductor Screw Torque 25A 5.3 mm 2 (10 AWG) 4.0 Nm [...]

UPS WITH BYPASS ELECTRICAL INSTALLATION Eaton 9170 + UPS (3–18 kVA) User's Guide S 164201393 Rev E www.eaton.com/powerquality 23 NOTE In the UPS or LINE position, AC input power is still connected to the input terminals inside the UPS. Table 3. Bypass Switch Positions Switch Position Description LINE Connects the load directly to AC input po[...]

UPS WITH BYPASS ELECTRICAL INSTALLATION Eaton 9170 + UPS (3–18 kVA) User's Guide S 164201393 Rev E www.eaton.com/powerquality 24 After turning the load position handle to the UPS position and releasing the red button, the Eaton 9170+ UPS remains in Bypass mode. For proper operation, return the UPS to Auto mode using the following procedure. [...]

UPS WITH BYPASS ELECTRICAL INSTALLATION Eaton 9170 + UPS (3–18 kVA) User's Guide S 164201393 Rev E www.eaton.com/powerquality 25 Table 4. Bypass Switch Specifications Bypass Switch Models Rating, Continuous See Figure 13 Weight BBM MBB Height Width Depth Mounting Centers (A) (B) (C) (D) (E) BPE12BBM1A BPE12MBB1A 40A/300 Vac (CSA) 50A/300 Vac[...]

UPS WITH BYPASS ELECTRICAL INSTALLATION Eaton 9170 + UPS (3–18 kVA) User's Guide S 164201393 Rev E www.eaton.com/powerquality 26 UPS Installation with an External Bypass Switch W A R N I N G Only qualified service personnel (such as a licensed electrician) should perform the electrical installation. Risk of electrical shock. C A U T I O N To[...]

UPS WITH BYPASS ELECTRICAL INSTALLATION Eaton 9170 + UPS (3–18 kVA) User's Guide S 164201393 Rev E www.eaton.com/powerquality 27 Entrance Panel Battery Cable Wiring Access Hole for Optional EPO and Bypass Input Signals Wiring Access Hole for an Optional Generator Input Signal Figure 14. UPS Power Entrance Panel (Nine-Slot Cabinet Shown) 5. R[...]

UPS WITH BYPASS ELECTRICAL INSTALLATION Eaton 9170 + UPS (3–18 kVA) User's Guide S 164201393 Rev E www.eaton.com/powerquality 28 6. Install the conduit adapters. AC input and AC output conductors must be run through separate conduits. UPS output circuits must be installed in dedicated conduit systems and not shared with other electrical circ[...]

UPS WITH BYPASS ELECTRICAL INSTALLATION Eaton 9170 + UPS (3–18 kVA) User's Guide S 164201393 Rev E www.eaton.com/powerquality 29 7. Find the terminal strip inside the bypass switch cabinet. Using the label on the back of the bypass switch access cover and the proper installation wiring diagram, make the terminal strip connections and tighten[...]

UPS WITH BYPASS ELECTRICAL INSTALLATION Eaton 9170 + UPS (3–18 kVA) User's Guide S 164201393 Rev E www.eaton.com/powerquality 30 9. Wire the UPS for the proper input voltage as shown in Figure 17. Split-phase power modules (model ASY-0673, with brown labels on the front) are capable of supplying two output voltages: 100/100 for 200, 110/110 [...]

UPS WITH BYPASS ELECTRICAL INSTALLATION Eaton 9170 + UPS (3–18 kVA) User's Guide S 164201393 Rev E www.eaton.com/powerquality 31 Figure 18 and Figure 19 describe output wiring configurations for various output voltages. You must also set the operating menu 4 2 4 for the required output voltage as shown in the wiring configuration drawings. N[...]

UPS WITH BYPASS ELECTRICAL INSTALLATION Eaton 9170 + UPS (3–18 kVA) User's Guide S 164201393 Rev E www.eaton.com/powerquality 32 13. If the bypass switch is an MBB style, notice the cable routed out of the left side of the bypass switch cabinet. Connect the red and black pair of wires (normally open) in this cable to terminals 3 and 4 as sho[...]

UPS WITH BYPASS ELECTRICAL INSTALLATION Eaton 9170 + UPS (3–18 kVA) User's Guide S 164201393 Rev E www.eaton.com/powerquality 33 14. If any external hardwired control signals are required (EPO or Generator On), connect the wiring as shown in Figure 21. C A U T I O N EPO and external bypass circuits are not isolated from line voltage, and wir[...]

UPS WITH BYPASS ELECTRICAL INSTALLATION Eaton 9170 + UPS (3–18 kVA) User's Guide S 164201393 Rev E www.eaton.com/powerquality 34 System Wiring Diagrams Select wiring diagrams from Table 5 based upon the installation voltage. Table 5. UPS with Bypass Wiring Diagrams UPS Input Voltage UPS Output Voltage Output Wires Wiring Diagrams Input Outpu[...]

UPS WITH BYPASS ELECTRICAL INSTALLATION Eaton 9170 + UPS (3–18 kVA) User's Guide S 164201393 Rev E www.eaton.com/powerquality 35 The following notes are referenced in the system wiring diagrams (Figure 22 through Figure 24). NOTE 1 The customer must provide input overcurrent protection. See NEC Section 240-21 or local requirements. See Table[...]

UPS WITH BYPASS ELECTRICAL INSTALLATION Eaton 9170 + UPS (3–18 kVA) User's Guide S 164201393 Rev E www.eaton.com/powerquality 36 S 110/220 Input, 110/220 Output S 120/208 Input, 120/208 Output S 120/240 Input, 120/240 Output S 100/200 Input, 100/200 Output S 127/220 Input, 127/220 Output 3 2 3 2 3 3 7 4 5 7 6 1 Figure 22. External Bypass Swi[...]

UPS WITH BYPASS ELECTRICAL INSTALLATION Eaton 9170 + UPS (3–18 kVA) User's Guide S 164201393 Rev E www.eaton.com/powerquality 37 2 S 200 Input, 200 Output S 208 Input, 208 Output S 220 Input, 220 Output S 230 Input, 230 Output S 240 Input, 240 Output 1 3 2 3 3 3 7 4 5 7 6 Figure 23. External Bypass Switch (L1, L2), Universal Power Modules NO[...]

UPS WITH BYPASS ELECTRICAL INSTALLATION Eaton 9170 + UPS (3–18 kVA) User's Guide S 164201393 Rev E www.eaton.com/powerquality 38 S 220 Input, 220 Output S 230 Input, 230 Output S 240 Input, 240 Output 2 1 3 2 3 3 3 7 4 5 7 6 Figure 24. External Bypass Switch (L1, N), Universal Power Modules NOTE To use Figure 24, refer to the list of Notes o[...]

Eaton 9170 + UPS (3–18 kVA) User's Guide S 164201393 Rev E www.eaton.com/powerquality 39 Chapter 4 UPS Electrical Installation NOTE If you have a plug-receptacle unit, continue to “Battery Cabinet Installation” on page 61 for installing optional battery cabinets or to “UPS Startup” on page 67. W A R N I N G Only qualified service per[...]

UPS ELECTRICAL INSTALLATION Eaton 9170 + UPS (3–18 kVA) User's Guide S 164201393 Rev E www.eaton.com/powerquality 40 Input Current Ratings Table 6 contains the required circuit breaker ratings for hardwired installations. Circuit breaker ratings for units having an input line cord are determined by the current capacity of the line cord. Tabl[...]

UPS ELECTRICAL INSTALLATION Eaton 9170 + UPS (3–18 kVA) User's Guide S 164201393 Rev E www.eaton.com/powerquality 41 See Table 7 for recommended conductor sizes to wire the input circuit breakers. Table 7. Recommended Wire Sizes Input Circuit Breaker Size 75°C Copper Wire Size Conductor Screw Torque 25A 5.3 mm 2 (10 AWG) 4.0 Nm (35 lb in) 4[...]

UPS ELECTRICAL INSTALLATION Eaton 9170 + UPS (3–18 kVA) User's Guide S 164201393 Rev E www.eaton.com/powerquality 42 UPS Electrical Installation W A R N I N G Only qualified service personnel (such as a licensed electrician) should perform the electrical installation. Risk of electrical shock. C A U T I O N To prevent electrical shock or dam[...]

UPS ELECTRICAL INSTALLATION Eaton 9170 + UPS (3–18 kVA) User's Guide S 164201393 Rev E www.eaton.com/powerquality 43 Entrance Panel Battery Cable Wiring Access Hole for Optional EPO Wiring Access Hole for an Optional Generator Input Signal Figure 26. UPS Power Entrance Panel (Nine-Slot Cabinet Shown) 2. Remove the knockouts in the entrance p[...]

UPS ELECTRICAL INSTALLATION Eaton 9170 + UPS (3–18 kVA) User's Guide S 164201393 Rev E www.eaton.com/powerquality 44 3. Install the conduit adapters. AC input and AC output conductors must be run through separate conduits. UPS output circuits must be installed in dedicated conduit systems and not shared with other electrical circuits. Figure[...]

UPS ELECTRICAL INSTALLATION Eaton 9170 + UPS (3–18 kVA) User's Guide S 164201393 Rev E www.eaton.com/powerquality 45 5. Wire the UPS for the proper input voltage as shown in Figure 28. Split-phase power modules (model ASY-0673, with brown labels on the front) are capable of supplying two output voltages: 100/100 for 200, 110/110 for 220, 120[...]

UPS ELECTRICAL INSTALLATION Eaton 9170 + UPS (3–18 kVA) User's Guide S 164201393 Rev E www.eaton.com/powerquality 46 Figure 29 and Figure 30 describe output wiring configurations for various output voltages. You must also set the operating menu 4 2 4 for the required output voltage as shown in the wiring configuration drawings. NOTE For Eato[...]

UPS ELECTRICAL INSTALLATION Eaton 9170 + UPS (3–18 kVA) User's Guide S 164201393 Rev E www.eaton.com/powerquality 47 8. If any external hardwired control signals are required (EPO or Generator On), unscrew and remove the top rear cover of the cabinet and locate the terminal block (see Figure 31). C A U T I O N EPO circuits are not isolated f[...]

UPS ELECTRICAL INSTALLATION Eaton 9170 + UPS (3–18 kVA) User's Guide S 164201393 Rev E www.eaton.com/powerquality 48 System Wiring Diagrams Select wiring diagrams from Table 8 based upon the installation voltage. Table 8. Wiring Diagrams UPS Input Voltage UPS Output Voltage Output Wires Wiring Diagrams Input Output System 100/200 110/220 120[...]

UPS ELECTRICAL INSTALLATION Eaton 9170 + UPS (3–18 kVA) User's Guide S 164201393 Rev E www.eaton.com/powerquality 49 The following notes are referenced in the system wiring diagrams (Figure 32 through Figure 34). NOTE 1 The customer must provide input overcurrent protection. See NEC Section 240-21 or local requirements. See Table 6 on page 4[...]

UPS ELECTRICAL INSTALLATION Eaton 9170 + UPS (3–18 kVA) User's Guide S 164201393 Rev E www.eaton.com/powerquality 50 3 S 110/220 Input, 110/220 Output S 120/208 Input, 120/208 Output S 120/240 Input, 120/240 Output S 100/200 Input, 100/200 Output S 127/220 Input, 127/220 Output 2 2 4 6 6 5 1 Figure 32. No External Bypass (L1, L2, N), Split-P[...]

UPS ELECTRICAL INSTALLATION Eaton 9170 + UPS (3–18 kVA) User's Guide S 164201393 Rev E www.eaton.com/powerquality 51 S 200 Input, 200 Output S 208 Input, 208 Output S 220 Input, 220 Output S 230 Input, 230 Output S 240 Input, 240 Output 1 2 2 4 6 6 5 Figure 33. No External Bypass (L1, L2), Universal Power Modules NOTE To use Figure 33, refer[...]

UPS ELECTRICAL INSTALLATION Eaton 9170 + UPS (3–18 kVA) User's Guide S 164201393 Rev E www.eaton.com/powerquality 52 S 220 Input, 220 Output S 230 Input, 230 Output S 240 Input, 240 Output 1 2 2 4 6 6 5 Figure 34. No External Bypass (L1, N), Universal Power Modules NOTE To use Figure 34, refer to the list of Notes on page 49 .[...]

Eaton 9170 + UPS (3–18 kVA) User's Guide S 164201393 Rev E www.eaton.com/powerquality 53 Chapter 5 Isolated Output Wiring Diagrams NOTE This chapter is only for units manufactured before 2009. The wiring diagrams in this section are unique and specific to installations in which the output of the Eaton 9170+ UPS is galvanically isolated from [...]

ISOLATED OUTPUT WIRING DIAGRAMS Eaton 9170 + UPS (3–18 kVA) User's Guide S 164201393 Rev E www.eaton.com/powerquality 54 100, 110, 115, or 120 X2 50 or 60 Hz 100/200, 110/220, 115/230, or 120/240V Out with Isolated Output Option Menu 4 2 4 set to 200, 220, 230, or 240, as required. X1 X3 X X N-G Bond L2 N X L1 200, 220, 230, or 240 100, 110,[...]

ISOLATED OUTPUT WIRING DIAGRAMS Eaton 9170 + UPS (3–18 kVA) User's Guide S 164201393 Rev E www.eaton.com/powerquality 55 Ground terminations, inside the UPS rear cover, are located directly below the line input terminals. Figure 15 on page 28 shows input and output wiring terminals inside the Eaton 9170+ UPS cabinet. If there is any question[...]

ISOLATED OUTPUT WIRING DIAGRAMS Eaton 9170 + UPS (3–18 kVA) User's Guide S 164201393 Rev E www.eaton.com/powerquality 56 System Wiring Diagrams The following notes are referenced in the isolated system wiring diagrams (Figure 38 through Figure 41). To determine which diagram is correct for your site, see Table 9 on page 53. NOTE 1 The custom[...]

ISOLATED OUTPUT WIRING DIAGRAMS Eaton 9170 + UPS (3–18 kVA) User's Guide S 164201393 Rev E www.eaton.com/powerquality 57 S 100/200 Input, 100/200 Output S 120/208 Input, 120/240 Output (BBM bypass required) S 110/220 Input, 110/220 Output S 115/230 Input, 115/230 Output S 120/240 Input, 120/240 Output 1 4 2 4 2 3 4 4 9 5 7 9 6 8 Figure 38. E[...]

ISOLATED OUTPUT WIRING DIAGRAMS Eaton 9170 + UPS (3–18 kVA) User's Guide S 164201393 Rev E www.eaton.com/powerquality 58 S 100/200 Input, 100/200 Output S 120/208 Input, 120/240 Output S 110/220 Input, 110/220 Output S 115/230 Input, 115/230 Output S 120/240 Input, 120/240 Output 1 4 3 4 7 9 9 6 8 Figure 39. No External Bypass (L1, L2, N), I[...]

ISOLATED OUTPUT WIRING DIAGRAMS Eaton 9170 + UPS (3–18 kVA) User's Guide S 164201393 Rev E www.eaton.com/powerquality 59 (Voltages require the bypass switch to be BBM; contact your service representative for details.) S 120/208 Input, 120/208 Output S 127/220 Input, 127/220 Output 1 4 2 4 2 3 4 4 9 5 7 9 6 8 10 Figure 40. External Bypass Swi[...]

ISOLATED OUTPUT WIRING DIAGRAMS Eaton 9170 + UPS (3–18 kVA) User's Guide S 164201393 Rev E www.eaton.com/powerquality 60 S 120/208 Input, 120/208 Output S 127/220 Input, 127/220 Output 1 4 3 4 7 9 8 9 6 10 Figure 41. No External Bypass (L1, L2, N), Isolated Output for Derived Three-Phase Voltages NOTE To use Figure 41, refer to the list of N[...]

Eaton 9170 + UPS (3–18 kVA) User's Guide S 164201393 Rev E www.eaton.com/powerquality 61 Chapter 6 Battery Cabinet Installation If you are not installing battery modules into a separate external battery cabinet, continue to “UPS Startup” on page 67. W A R N I N G Only qualified service personnel (such as a licensed electrician) should pe[...]

BATTERY CABINET INSTALLATION Eaton 9170 + UPS (3–18 kVA) User's Guide S 164201393 Rev E www.eaton.com/powerquality 62 Entrance Panel Battery Cable Figure 42. UPS Power Entrance Panel 3. Use a pair of pliers to bend the narrow links (1 and 2 in Figure 43) between the outer edge of the lower breakaway panel and the rear panel. 4. Use the plier[...]

BATTERY CABINET INSTALLATION Eaton 9170 + UPS (3–18 kVA) User's Guide S 164201393 Rev E www.eaton.com/powerquality 63 Cable Assembly Backplane Ring Terminal Compression Lug Bus-Bar Extension Assembly Figure 44. Bus-Bar Extension Installation 6. Remove the nuts holding the +DC and the –DC bus bars to the backplane as shown in Figure 44. Rem[...]

BATTERY CABINET INSTALLATION Eaton 9170 + UPS (3–18 kVA) User's Guide S 164201393 Rev E www.eaton.com/powerquality 64 Cable Assembly Figure 45. Battery Cable Assembly Installation 12. Align the screw holes of the cable assembly's entry plate with holes on the cabinet side cover as shown in Figure 45. Secure the entry plate with screws s[...]

BATTERY CABINET INSTALLATION Eaton 9170 + UPS (3–18 kVA) User's Guide S 164201393 Rev E www.eaton.com/powerquality 65 ‒ + Figure 46. Battery Cable Installed in Battery Cabinet 17. Secure the + , the ‒ , and the conductors to the proper compression lugs on the battery cabinet backplane as shown in Figure 46. Torque all three compression l[...]

BATTERY CABINET INSTALLATION Eaton 9170 + UPS (3–18 kVA) User's Guide S 164201393 Rev E www.eaton.com/powerquality 66 To UPS or Previous Battery Cabinet To Next Battery Cabinet Figure 47. Connecting Additional Battery Cabinets 20. Reinstall the remaining rear covers using the original screws. 21. Continue to “UPS Startup” on page 67.[...]

Eaton 9170 + UPS (3–18 kVA) User's Guide S 164201393 Rev E www.eaton.com/powerquality 67 Chapter 7 UPS Startup This section provides step-by-step instructions for starting your Eaton 9170+ system. Follow these procedures closely to avoid potential damage to your equipment or the UPS and to protect yourself and others from hazardous operating[...]

UPS STARTUP Eaton 9170 + UPS (3–18 kVA) User's Guide S 164201393 Rev E www.eaton.com/powerquality 68 NOTE All power modules in the Eaton 9170+ UPS cabinet must be of the same type: Split-phase power modules have brown labels; universal (single-phase) power modules have black labels. Do not mix brown and black modules in the same UPS cabinet.[...]

UPS STARTUP Eaton 9170 + UPS (3–18 kVA) User's Guide S 164201393 Rev E www.eaton.com/powerquality 69 Startup for Plug-Receptacle Units To start a plug-receptacle unit: 1. Plug the power cable of the unit into an approved, functional power outlet. 2. If external battery cabinets are installed, check the cable connections between the UPS and e[...]

UPS STARTUP Eaton 9170 + UPS (3–18 kVA) User's Guide S 164201393 Rev E www.eaton.com/powerquality 70 6. If applicable, test proper operation of optional external control signals and computer communication before connecting the load. (See “DB-9 Communication Port” on page 92 for details.) 7. Plug the equipment to be protected into the UPS[...]

UPS STARTUP Eaton 9170 + UPS (3–18 kVA) User's Guide S 164201393 Rev E www.eaton.com/powerquality 71 Startup for Hardwired Units To start a hardwired unit: 1. Confirm that an electrician has completed and tested the connection to the proper power source. 2. If external battery cabinets are installed, check the cable connections between the U[...]

UPS STARTUP Eaton 9170 + UPS (3–18 kVA) User's Guide S 164201393 Rev E www.eaton.com/powerquality 72 8. If external battery cabinets are installed, close the DC disconnect switch button on the back of each external battery cabinet. Insert the switch key supplied with the cabinet into the button and turn clockwise 1/2-turn. Pull the button ou[...]

UPS STARTUP Eaton 9170 + UPS (3–18 kVA) User's Guide S 164201393 Rev E www.eaton.com/powerquality 73 11. If the bypass switch is a Break-Before-Make type, skip this step and proceed to Step 12. If the bypass switch is a Make-Before-Break type, verify that the AC voltages from the UPS and the AC line input are in phase. Measure the voltage be[...]

UPS STARTUP Eaton 9170 + UPS (3–18 kVA) User's Guide S 164201393 Rev E www.eaton.com/powerquality 74 18. The UPS front panel display automatically turns on whenever input power is present and at least one power module is installed. Set up the initial operating parameters through the front panel display (see “Initial Startup Parameters” o[...]

UPS STARTUP Eaton 9170 + UPS (3–18 kVA) User's Guide S 164201393 Rev E www.eaton.com/powerquality 75 2. Select the desired language for the display. Use the Y and B buttons to scroll between English, French, German, and Spanish. Enter your selection by pressing the button. 3. Set the clock for the local time and date. If the time or the date[...]

UPS STARTUP Eaton 9170 + UPS (3–18 kVA) User's Guide S 164201393 Rev E www.eaton.com/powerquality 76 6. The system signals an alarm when the required output cannot be maintained with the loss of redundant power modules. The alarm is essentially disabled with a redundancy level set at 0. If you want the system to notify you when the number of[...]

Eaton 9170 + UPS (3–18 kVA) User's Guide S 164201393 Rev E www.eaton.com/powerquality 77 Chapter 8 Operation The Eaton 9170+ UPS operates in several different modes. Normally it operates under internal control (Auto mode) to automatically protect loads connected to it. An operator can enable manual override should servicing or testing be req[...]

OPERATION Eaton 9170 + UPS (3–18 kVA) User's Guide S 164201393 Rev E www.eaton.com/powerquality 78 Off mode turns off the output and most internal circuitry. Within this mode, Sleep mode turns off all internal circuitry when AC line is not present and battery voltage drops to a low threshold. If AC input voltage is not present in Off mode, t[...]

OPERATION Eaton 9170 + UPS (3–18 kVA) User's Guide S 164201393 Rev E www.eaton.com/powerquality 79 Turning the UPS On The unit has no physical On/Off switch. Access the UPS On/Off function through the front panel display. If the UPS is off, press the ON button through the front panel display to turn the UPS on again. If the UPS has been manu[...]

OPERATION Eaton 9170 + UPS (3–18 kVA) User's Guide S 164201393 Rev E www.eaton.com/powerquality 80 Front Panel Display The front panel has an alphanumeric display, three LED indicators, and six pushbuttons as described in Figure 54 and in Table 10. 1 2 9 USER #3 Wout watts 2.07 KW Slot Top ESC 2 3 4 AB C 1 Figure 54. UPS Front Panel Table 10[...]

OPERATION Eaton 9170 + UPS (3–18 kVA) User's Guide S 164201393 Rev E www.eaton.com/powerquality 81 Using the Front Panel Display Figure 55 shows an example of the front panel display. The numbers in the upper left corner (1 2 9 in Figure 55) indicate the menu level. The word in the top center (USER) is the security level. 1 2 9 USER #2 Wout [...]

OPERATION Eaton 9170 + UPS (3–18 kVA) User's Guide S 164201393 Rev E www.eaton.com/powerquality 82 During normal operation, the display appears as shown in Figure 56: Md: Current UPS operating mode St: Operational state Mn Number of power modules Bn Number of battery module strings currently online nn Total number of module slots in the cabi[...]

OPERATION Eaton 9170 + UPS (3–18 kVA) User's Guide S 164201393 Rev E www.eaton.com/powerquality 83 Parameters The parameters describe the UPS operation. Some useful parameters are input and output voltage, input and output current, and battery voltage, among others. Some are operator‐adjustable, such as the local date and time and various [...]

OPERATION Eaton 9170 + UPS (3–18 kVA) User's Guide S 164201393 Rev E www.eaton.com/powerquality 84 Reading the Eaton 9170+ System Logs The Eaton 9170+ system makes an entry in its logs each time it sounds an alarm or runs on battery power. This information can help in diagnosing power problems. You can display the UPS Inverter and Alarm logs[...]

OPERATION Eaton 9170 + UPS (3–18 kVA) User's Guide S 164201393 Rev E www.eaton.com/powerquality 85 Alarm Log The alarm log is in menu 2 2. Move through the menu structure by pressing the Menu button and pressing the B button to move down to menu 2. Press and then press the B button to move down to submenu 2. The display shows the most recent[...]

OPERATION Eaton 9170 + UPS (3–18 kVA) User's Guide S 164201393 Rev E www.eaton.com/powerquality 86 Table 12 lists the alarm log messages. Table 12. Alarm Log Messages Message Explanation Open Cell Battery failure caused by open cell. Weak Battery Battery failure caused by load test. Phase Error Internal error – contact your service represe[...]

OPERATION Eaton 9170 + UPS (3–18 kVA) User's Guide S 164201393 Rev E www.eaton.com/powerquality 87 Menu Map Figure 60 shows all the Eaton 9170+ system parameters. The menu structure has six primary-level menus, System Status Menu (1) through Service Menu (6). Each primary menu has secondary items numbered by their location under the primary [...]

OPERATION Eaton 9170 + UPS (3–18 kVA) User's Guide S 164201393 Rev E www.eaton.com/powerquality 88 (ESC) (Menu) (Top) (ESC) (ESC) 3 1 2 1 Battery Results 3 1 2 2 Runtime at EOT 3 1 2 3 DC Volts at EOT 4 2 1 System VA Limit 4 2 5 Redundancy Level 4 2 2 Number Phases 4 2 6 External Capacity 4 2 3 Nominal Frequency 4 2 7 Auto Restart 4 2 [...]

Eaton 9170 + UPS (3–18 kVA) User's Guide S 164201393 Rev E www.eaton.com/powerquality 89 Chapter 9 Communication Eaton offers several methods of communicating with your Eaton 9170+ system in addition to the front panel display: S Power Management and Protection Software S Optional interface kits S Communication slots S Dedicated input signal[...]

COMMUNICATION Eaton 9170 + UPS (3–18 kVA) User's Guide S 164201393 Rev E www.eaton.com/powerquality 90 ConnectUPS t Web/SNMP Card (BD Model) The ConnectUPS-BD Web/SNMP Card provides the Eaton 9170+ system with its own ethernet network connection, allowing it to be remotely monitored and controlled via industry-standard Internet browsers. The[...]

COMMUNICATION Eaton 9170 + UPS (3–18 kVA) User's Guide S 164201393 Rev E www.eaton.com/powerquality 91 On-Generator: An external signal can indicate that the input power is being supplied by a generator. Closure of this contact causes the UPS to change the following parameters to preset values that are designed to optimize performance during[...]

COMMUNICATION Eaton 9170 + UPS (3–18 kVA) User's Guide S 164201393 Rev E www.eaton.com/powerquality 92 DB-9 Communication Port Table 13 explains the functions of the pins on the Eaton 9170+ DB-9 communication port. This port is on the Eaton 9170+ UPS rear panel, as shown in Figure 49 on page 69. Table 13. DB-9 Port Signals Pin Function Descr[...]

Eaton 9170 + UPS (3–18 kVA) User's Guide S 164201393 Rev E www.eaton.com/powerquality 93 Chapter 10 Maintenance Routine Maintenance NOTE Observe important safety precautions while performing these checks. NOTE Eaton recommends that you schedule preventive maintenance checks at least every six months. The Eaton 9170+ system is designed to pro[...]

MAINTENANCE Eaton 9170 + UPS (3–18 kVA) User's Guide S 164201393 Rev E www.eaton.com/powerquality 94 Storage Temperature Store the Eaton 9170+ battery modules (in the UPS or external battery cabinet) at –20 to +40 ° C (–4 to +104 ° F). Batteries will have a longer shelf life if they are kept below +25 ° C (+77 ° F). The Eaton 9170+ U[...]

MAINTENANCE Eaton 9170 + UPS (3–18 kVA) User's Guide S 164201393 Rev E www.eaton.com/powerquality 95 3. Pull the module out approximately 17 cm (7 ” ) to the secondary stop on top of the module. 4. Press down on the secondary stop release, pull the module out farther, and support the module weight with your second hand as you remove the mo[...]

MAINTENANCE Eaton 9170 + UPS (3–18 kVA) User's Guide S 164201393 Rev E www.eaton.com/powerquality 96 3. Use two hands to support the module. When fully extended, lower the front down slightly and lift the rear edge over the safety stop on the center support rail. 4. Treat the original and replacement modules with care to avoid damaging conne[...]

Eaton 9170 + UPS (3–18 kVA) User's Guide S 164201393 Rev E www.eaton.com/powerquality 97 Chapter 11 Specifications This section provides the following specifications for the Eaton 9170+ models: S Electrical input and output S Model specifications S Environmental and safety S Battery S Weights and dimensions Table 14. Electrical Input and Out[...]

SPECIFICATIONS Eaton 9170 + UPS (3–18 kVA) User's Guide S 164201393 Rev E www.eaton.com/powerquality 98 Table 16. Model Specifications for Split-Phase Power Modules (ASY-0673) Three-Slot Cabinet Optional Chargers UPS kVA/Watts Input Current (200V)* Output Current (100/200V, 110/220V, 120/240V) Recommended Input Service* Heat Dissipation NA 3[...]

SPECIFICATIONS Eaton 9170 + UPS (3–18 kVA) User's Guide S 164201393 Rev E www.eaton.com/powerquality 99 Table 16. Model Specifications for Split-Phase Power Modules (ASY-0673) (continued) Nine- and Twelve-Slot Cabinet CAUTION Do NOT install more than seven power and/or battery charger modules in a 9- or 12-slot cabinet. Heat Dissipation Reco[...]

SPECIFICATIONS Eaton 9170 + UPS (3–18 kVA) User's Guide S 164201393 Rev E www.eaton.com/powerquality 100 Table 16. Model Specifications for Split-Phase Power Modules (ASY-0673) (continued) Nine- and Twelve-Slot Cabinet CAUTION Do NOT install more than seven power and/or battery charger modules in a 9- or 12-slot cabinet. Heat Dissipation Rec[...]

SPECIFICATIONS Eaton 9170 + UPS (3–18 kVA) User's Guide S 164201393 Rev E www.eaton.com/powerquality 101 Table 17. Model Specifications for Universal Power Modules (XXXXX-Model/03 and ASY-0674) Three-Slot Cabinet Optional Chargers UPS kVA/Watts Input Current for 200/208/220/230/240V* Output Current for 200/208/220/230/240V Recommended Input [...]

SPECIFICATIONS Eaton 9170 + UPS (3–18 kVA) User's Guide S 164201393 Rev E www.eaton.com/powerquality 102 Table 17. Model Specifications for Universal Power Modules (XXXXX-Model/03 and ASY-0674) (continued) Nine- and Twelve-Slot Cabinet CAUTION Do NOT install more than seven power and/or battery charger modules in a 9- or 12-slot cabinet. Hea[...]

SPECIFICATIONS Eaton 9170 + UPS (3–18 kVA) User's Guide S 164201393 Rev E www.eaton.com/powerquality 103 Table 17. Model Specifications for Universal Power Modules (XXXXX-Model/03 and ASY-0674) (continued) Nine- and Twelve-Slot Cabinet CAUTION Do NOT install more than seven power and/or battery charger modules in a 9- or 12-slot cabinet. Hea[...]

SPECIFICATIONS Eaton 9170 + UPS (3–18 kVA) User's Guide S 164201393 Rev E www.eaton.com/powerquality 104 Table 18. Environmental and Safety Operating Temperature 0 ° C to 40 ° C (32 ° F to 104 ° F) Optimal battery performance: 25 ° C (77 ° F) Storage Temperature UPS with battery modules: –20 ° C to +40 ° C (–4 ° F to 104 ° F) U[...]

SPECIFICATIONS Eaton 9170 + UPS (3–18 kVA) User's Guide S 164201393 Rev E www.eaton.com/powerquality 105 Table 20. Weights and Dimensions Cabinet Size Height Width Depth Weight* 3-slot 45 cm (17.75 ” ) 43 cm (17.0 ” ) 65 cm (25.5 ” ) 30 kg (66 lb) 3-slot (with caster cart) 49.5 cm (19.5 ” ) 43 cm (17.0 ” ) 65 cm (25.5 ” ) 35 kg ([...]

SPECIFICATIONS Eaton 9170 + UPS (3–18 kVA) User's Guide S 164201393 Rev E www.eaton.com/powerquality 106[...]

Eaton 9170 + UPS (3–18 kVA) User's Guide S 164201393 Rev E www.eaton.com/powerquality 107 Chapter 12 Troubleshooting The following table provides answers to commonly asked questions. Table 21. Frequently Asked Questions Question: “How do I... ” Answer Turn the UPS on? Verify that all power modules are securely plugged into the cabinet, a[...]

TROUBLESHOOTING Eaton 9170 + UPS (3–18 kVA) User's Guide S 164201393 Rev E www.eaton.com/powerquality 108 Answer Question: “How do I... ” Check the condition of the batteries? The results of the most recent battery test are stored at menu 3 1 2 1. To run a test of battery condition, go to menu 3 1 1 and press the button. When the test is[...]

TROUBLESHOOTING Eaton 9170 + UPS (3–18 kVA) User's Guide S 164201393 Rev E www.eaton.com/powerquality 109 Alarms Figure 61 shows a typical alarm display. Alarms are annunciated by a constant Alarm LED and a constant beep. During alarm display, button (A) silences the audible alarm, button (B) clears the alarm display, and button (C) performs[...]

TROUBLESHOOTING Eaton 9170 + UPS (3–18 kVA) User's Guide S 164201393 Rev E www.eaton.com/powerquality 110 When an alarm occurs, follow these steps: 1. Observe the display to see which alarm is active. NOTE To find out if more than one alarm is active, press . This switches the display between alarm messages. To silence the audible alarm, pre[...]

TROUBLESHOOTING Eaton 9170 + UPS (3–18 kVA) User's Guide S 164201393 Rev E www.eaton.com/powerquality 111 What to Do What It Means Alarm Message P EPO The Emergency Power-off function has been activated. Deactivate the external EPO switch and restart the UPS by pressing the ON button through the front panel display. T Call Service The UPS ha[...]

TROUBLESHOOTING Eaton 9170 + UPS (3–18 kVA) User's Guide S 164201393 Rev E www.eaton.com/powerquality 112 Table 23 contains descriptions of non-critical alarm messages. Non-critical alarms are not as urgent as critical alarms, but should be attended to as soon as convenient to avoid the problem becoming critical. Table 23. Non-Critical Alarm[...]

TROUBLESHOOTING Eaton 9170 + UPS (3–18 kVA) User's Guide S 164201393 Rev E www.eaton.com/powerquality 113 Service and Support If you have any questions or problems with the UPS, call your Local Distributor or the Eaton Customer Support Center at one of the following telephone numbers. Available Support Services: S Onsite Service Technician s[...]

TROUBLESHOOTING Eaton 9170 + UPS (3–18 kVA) User's Guide S 164201393 Rev E www.eaton.com/powerquality 114[...]

Eaton 9170 + UPS (3–18 kVA) User's Guide S 164201393 Rev E www.eaton.com/powerquality 115 Chapter 13 Warranty Two-Year Limited Warranty (US and Canada) Eaton UPS Models: 9155, 9170+ and FERRUPS ® 4.3–18 kVA WARRANTOR: The warrantor for the limited warranties set forth herein is Eaton Corporation Corporation, an Ohio Corporation company (?[...]

WARRANTY Eaton 9170 + UPS (3–18 kVA) User's Guide S 164201393 Rev E www.eaton.com/powerquality 116 In any case, Company will provide shipping instructions and will pay its designated carrier for all shipping charges for return of defective equipment and replacement of Warranted Items. Any returned Warranted Item or parts that are replaced ma[...]

WARRANTY Eaton 9170 + UPS (3–18 kVA) User's Guide S 164201393 Rev E www.eaton.com/powerquality 117 OTHER LIMITATIONS: Company's obligations under this Warranty are expressly conditioned upon receipt by Company of all payments due to it (including interest charges, if any). During such time as Company has not received payment of any amou[...]

WARRANTY Eaton 9170 + UPS (3–18 kVA) User's Guide S 164201393 Rev E www.eaton.com/powerquality 118 WHAT THIS GUARANTY DOES NOT COVER: Any reimbursement or repair to End-User's equipment does not include reimbursement for or restoration of any data loss. This Guaranty does not cover any defects or damages caused by: (a) failure to proper[...]