Delta Electronics VFD-VE Series manual

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Preface Thank you for choosing DELTA’s high-perform ance VFD-VE Seri es. The VFD-VE Series i s manufactured with high-quali ty components and material s and incorporates the la test microprocessor te chnology available. This manual is to b e used for the in stallation, parameter setting, troubleshooti ng, and daily maintenance of the AC mo tor dr[...]

WA R N I NG ! 1. DO NOT use Hi-pot test for internal component s. The semi-conductor u sed in AC motor driv e easily damage by high-v oltage. 2. There are highly sensitiv e MOS components on the printed circuit board s. These components are especially sen sitive to static electricit y. To prevent damage to these components, do not touch these compo[...]

Table of Contents Prefac e ............................................................................................................. i Table of Contents .......................................................................................... iii Chapter 1 In troduction ..........................................................................[...]

2.4 Control Terminals ............................................................................. 2-10 Chapter 3 Digital Keypad Operation a nd Star t Up .................................... 3-1 3.1 Digital Ke ypad KPV- CE01 .................................................................. 3-1 3.1.1 Description of the Digital Keyp ad KPV- CE01 ..[...]

5.8 Phase Los s (PHL) .............................................................................. 5-5 5.9 Motor ca nnot Run ............................................................................... 5-6 5.10 Motor Speed cann ot be Ch anged ..................................................... 5-7 5.11 Motor Stalls dur ing Accele ration ....[...]

B.4.3 Applicat ions for AC Reactor ...................................................... B-13 B.5 Zero Phase Reac tor (RF220 X00A) ................................................. B-15 B.6 DC Choke Reco mmended Val ues ................................................... B-16 B.7 Remote Cont roller RC-01 ...........................................[...]

Revision August 20 08, 03VE, S W V2.04 1-1 Chapter 1 Introduction The AC motor drive sho uld be kept in the shipping carton or crate before installation. In order to retain the warranty coverage, the AC motor drive s hould be stored properly w hen it is not to be used for an extended per iod of time. Storage con ditions are: CAUTION! 1. Store in a [...]

Chapter 1 Introduction | 1-2 Revision August 2 008, 03VE, S W V2.04 1.1 Receiving and Inspection This VFD-VE AC motor driv e has gone through rigor ous quality control test s at the factory before shipment. After receiv ing the AC motor driv e, please check for the follow ing:  Check to make sure th at the package i ncl udes an AC motor drive, t[...]

Chapter 1 Introduction | Revision August 20 08, 03VE, S W V2.04 1-3 1.1.3 Series Number Explan ation 36 7 T 037V 23A 2 Productio n number Pro duct io n year 2 00 7 Productio n factory Productio n week (T : T aoyuan, W : Wujian) Model 230V 3 -p has e 5HP( 3.7 kW) If the nameplate in formation does not correspond to y our purchase order or if there a[...]

Chapter 1 Introduction | 1-4 Revision August 2 008, 03VE, S W V2.04 15-30HP/11-22kW (Frame D) 40-100HP/30-75kW (Frame E) Frame Power range Models B (B1) 1-3hp (0.75-2.2kW) VFD007V23A/43A-2, VFD015 V23A/43A-2, VFD022V23A/43A-2 B (B2) 5hp (3.7kW) VFD037V23A/43A-2 C 7.5-15hp (5.5-11kW) VFD055V23A/43A -2, VFD075V23A/43A-2, VFD110V43B- 2 D 15-30hp (11-2[...]

Chapter 1 Introduction | Revision August 20 08, 03VE, S W V2.04 1-5 Air Temperature: -10 ~ +40°C (14 ~ 122°F) Relative Humidity: <90%, no condensation allow ed Atmosphere pressure: 86 ~ 106 kPa Installation Site Altitude: <1000m Operation Vibration: <20Hz: 9.80 m/s 2 (1G) max 20 ~ 50Hz: 5.88 m/s 2 (0.6G) max Temperature: -20°C ~ +60°C [...]

Chapter 1 Introduction | 1-6 Revision August 2 008, 03VE, S W V2.04 CAUTION ! 1. Operating, storing or transporting the AC motor drive outside the se conditions may cau se damage to the AC motor drive. 2. Failure to observe these prec autions may void the w arranty! 3. Mount the AC moto r drive vertically on a flat ve rtical surface object by screw[...]

Chapter 1 Introduction | Revision August 20 08, 03VE, S W V2.04 1-7 15-30HP/11-22kW (Frame D) 40-100HP/30-75kW (Frame E) 1.2.3 Remove Front Co v er 1-5HP/0.75-3.7kW (Frame B) 7.5-15HP/5.5-11kW (Frame C)[...]

Chapter 1 Introduction | 1-8 Revision August 2 008, 03VE, S W V2.04 15-30HP/11-22kW (Frame D) 40-100HP/30-75kW (Frame E) 1.2.4 Lifting Please carry only fully assembled AC motor drives as sho wn in the fol lowing. For 40-100HP (Frame E and E1) Step 1 Step 2[...]

Chapter 1 Introduction | Revision August 20 08, 03VE, S W V2.04 1-9 Step 3 Step 4 1.3 Dimensions[...]

Chapter 1 Introduction | 1-10 Revision August 2 008, 03VE, S W V2.04 Frame B H W1 D W H1 D2 D1 S1 S2 Unit: mm[inch] Frame W W1 H H1 D D1 D2 S1 S2 B1 150.0 [5.91] 135.0 [5.32] 260.0 [10.24] 244.3 [9.63] 160.2 [6.31] 67.0 [2.64] 4.0 [0.16] 8.0 [0.32] 6.5 [0.26] B2 150.0 [5.91] 135.0 [5.32] 272.1 [10.72] 244.3 [9.63] 183.7 [7.24] 67.0 [2.64] 4.0 [0.16[...]

Chapter 1 Introduction | Revision August 20 08, 03VE, S W V2.04 1-11 Frame C H1 H W W1 D S1 S2 Unit: mm[inch] Frame W W1 H H1 D - - S1 S2 C 200.0 [7.88] 185.6 [7.31] 323.0 [12.73] 244.3 [9.63] 160.2 [6.31] - - 7.0 [0.28] 7.0 [0.28] NO TE Frame C: VFD055V23A/43A-2, VFD075V23A/43A-2 , VFD110V43B-2[...]

Chapter 1 Introduction | 1-12 Revision August 2 008, 03VE, S W V2.04 Frame D S1 W W1 H H1 D D1 D2 Unit: mm[inch] Frame W W1 H H1 D D1 D2 S1 - D 250.0 [9.85] 226.0 [8.90] 408.2 [16.07] 384.0 [15.13] 205.4 [8.08] 110.0 [4.33] 10.0 [0.39] 10.0 [0.39] - NOTE Frame D: VFD110V23A/43A-2, VFD150V23A/43A -2, VFD185V23A/4 3A-2, VFD220V23A/43A- 2[...]

Chapter 1 Introduction | Revision August 20 08, 03VE, S W V2.04 1-13 Frame E W1 W D H1 H2 S2 H D1 S1 D2 S3 Unit: mm[inch] Frame W W1 H H1 H2 D D1 D2 S1 S2 S3 E1 370.0 [14.57] 335.0 [13.19] - 589.0 [23.19] 560.0 [22.05] 260.0 [10.24] 132.5 [5.22] 18.0 [0.71] 13.0 [0.51] 13.0 [0.51] 18.0 [0.71] E2 370.0 [14.57] 335.0 [13.19] 595.0 [23.43] 589.0 [23.1[...]

Chapter 1 Introduction | 1-14 Revision August 2 008, 03VE, S W V2.04 This page intention ally left blank[...]

Revision August 20 08, 03VE, S W V2.04 2-1 Chapter 2 Installation and Wiring After removing the front cover (see cha pter 1.2.3 fo r details), check if the power and control terminals are clear. Be sure to observe the following precau tions when w iring.  General Wiring Information Applicable Codes All VFD-VE series are Underw riters Laboratorie[...]

Chapter 2 Installation and Wiring | 2-2 Revision August 2 008, 03VE, S W V2.04 2.1 Wiring Users must connect wires accordi ng to the cir cuit diagrams on the follow ing pages. Do not plug a modem or telephone line to the RS-485 communi ca tion port or permanent damage may result. The pins 1 & 2 are th e power supply for the optional copy keypad[...]

Chapter 2 Installation and Wiring | Revision August 20 08, 03VE, S W V2.04 2-3 Main c i r cu i t (power ) ter mi nals Cont rol c ir c uit t er mi nal s Shield ed l e ads & Ca ble Sw 1 Sink Sou rce Fa ctory s e tting : SIN K M ode Please refer to Fi gu r e 3 fo r w ir in g o f S IN K m o de a n d SO U RCEm o d e. R( L1) S( L 2 ) T( L 3 ) Fu se/ [...]

Chapter 2 Installation and Wiring | 2-4 Revision August 2 008, 03VE, S W V2.04 Figure 3 Wiring for SINK(NPN) mode a nd SOURCE(PNP) mode *Don't apply the mains voltage dire c tly to above te rminals. FWD/ST OP REV/STOP Mult i-st ep1 Mult i-st ep2 Mult i-st ep3 Mul ti -st ep4 +24V MI1 MI2 MI3 MI4 MI5 MI6 Fa ctor y setting SINK/NPN Mode FW D REV [...]

Chapter 2 Installation and Wiring | Revision August 20 08, 03VE, S W V2.04 2-5 Mot or Ou tpu t AC Li ne R ea cto r Powe r Suppl y Magnet i c c ont actor I nput AC Li ne R ea cto r EM I Filt e r R/L 1 S/L2 T/ L3 U/T1 V/T2 W/ T3 +/ B1 B2 Zer o -phase R eactor Zer o -phase R eactor FUSE/NFB - BR E Br e a k r es istor (optional) Br e ak un it ( op tio [...]

Chapter 2 Installation and Wiring | 2-6 Revision August 2 008, 03VE, S W V2.04 Figure 1 for the mai n terminals R(L 1) S(L 2) T(L 3) R S T U( T1 ) V(T2) W(T3 ) IM 3~ MC E E +1 +2/ B1 B2 No-fus e br ea k er ( N F B ) B r ak e r e s i s t o r (O p ti on a l ) Motor - Figure 2 for the mai n terminals R(L 1) S(L 2) T(L 3) R S T U( T1 ) V(T2) W(T3 ) IM [...]

Chapter 2 Installation and Wiring | Revision August 20 08, 03VE, S W V2.04 2-7 Mains power terminals (R/L1, S/L2, T/L3)  Connect these terminals (R/L1 , S/L2, T/L3) v ia a no-fuse breaker or ear th leakage breaker to 3-phase AC power (some m odels to 1-phase A C power) for circuit protection. It is unnecessary to consider phase-sequence .  It[...]

Chapter 2 Installation and Wiring | 2-8 Revision August 2 008, 03VE, S W V2.04  To improve power factor an d reduce harm onics connect a DC rea ctor between terminals [+1, +2]. Please remov e the jumper before connecting the DC reactor. NOTE Models of 15kW and above hav e a built-in DC reactor. Terminals [+2/B1, B2] for connectin g brake resist [...]

Chapter 2 Installation and Wiring | Revision August 20 08, 03VE, S W V2.04 2-9 2.3.2 Main Circuit Terminals Frame B +1 +2 B 1 - B 2 U/T1 V/T2 W / T3 Screw Torque : Wire Gauge : 18Kgf-c m 18~10AWG R/L1 S/ L2 T/L3 Main circuit termina ls R/L1, S/L2, T/L3, U/T1, V/T2, W/T3, , +1, +2/B1 , -, B2 Models Wire T orque Wi re T ype VFD007V23A-2 VFD007V43A-2 [...]

Chapter 2 Installation and Wiring | 2-10 Revision August 2 008, 03VE, S W V2.04 Frame D 3 V/T2 W/T3 R/L1 DC DC + ( ) ( ) - POWER S/L2 T/L3 - +2 +1 MOTOR IM Main circuit termina ls R/L1, S/L2, T/L3, U/T1, V/T2, W/T3, , +1, +2, - Models Wire T orque Wir e T ype VFD1 10V23A-2 VFD1 10V43A-2 VFD150V43A-2 VFD150V23A-2 VFD185V23A-2 VFD185V43A-2 VFD220V43A[...]

Chapter 2 Installation and Wiring | Revision August 20 08, 03VE, S W V2.04 2-11 +24 SINK M ode multi- input terminal Interna l Circuit DCM +24V Multi-Input Ter mi n al DCM Internal Circuit SOURCE Mode + 1 0 V MO1 MO 2 MI3 MI4 MI5 MI6 DFM +24V DCM ACM AV I ACI AFM MCM RA RB RC MRC MRA REV MI2 FWD MI 1 AUI The Positi on of t he C ontr ol T erm inals[...]

Chapter 2 Installation and Wiring | 2-12 Revision August 2 008, 03VE, S W V2.04 Terminal symbols and functions Terminal Symbol Term inal Function Factory Settings (SINK) ON: Connect to DCM FWD Forward-Stop Command ON: Run in FWD directi on OFF: Stop acc. to Stop M ethod REV Reverse-Stop Command ON: Run in REV direction OFF: Stop acc. to Stop M etho[...]

Chapter 2 Installation and Wiring | Revision August 20 08, 03VE, S W V2.04 2-13 Terminal Symbol Term inal Function Factory Settings (SINK) ON: Connect to DCM +10V Potentiometer Power Supply +10VDC 20mA (variable resisto r 3-5kohm) MCM Multi-function Output Common (Photocoupler) Max. 48VDC 50mA MO1 Multi-function Output 1 (Photocoupler) MO2 Multi-fu[...]

Chapter 2 Installation and Wiring | 2-14 Revision August 2 008, 03VE, S W V2.04 Terminal Symbol Term inal Function Factory Settings (SINK) ON: Connect to DCM AFM Analog output mete r A FM A CM 0~20mA Impedance: 18.5k Ω (voltage output) 1.1m Ω (current output) Output current 2 0 mA m a x Resolution: max. frequency cor responds to 0-10V Range: 0 [...]

Chapter 2 Installation and Wiring | Revision August 20 08, 03VE, S W V2.04 2-15 General  Keep control wiring as far as possible from the power w iring and in separate conduits to avoid interference. If necessary let the m cross only at 90º angle.  The AC motor drive con trol wiring shou ld be properly instal led and not touch any live power [...]

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Revision August 20 08, 03VE, S W V2.04 3-1 Chapter 3 Digital Keypad Operation and Start Up 3.1 Digital Keyp ad KPV -CE01 3.1.1 Description of the Digi tal Key pad KPV-CE01 U F H KPV -CE01 JOG RUN RESE T STOP MODE Select ion Key Press this key to view different operating v alues LED Display Display frequency , c urrent, voltage and error , etc. Stat[...]

Chapter 3 Digital Keypad Oper ation and Start Up | 3-2 Revision August 2 008, 03VE, S W V2.04 Display Message Descriptions Displays the sele cted parameter. Displays the actual stored value o f the selected parameter. External Fault. Display “End” for a pproximately 1 sec ond if input ha s been accepted by pressing key. After a parameter v alue[...]

Chapter 3 Digital Keypad Oper ation and Start Up | Revision August 20 08, 03VE, S W V2.04 3-3 3.1.2 How to Operate the Di gital Keypad KPV-CE01 ST ART U F H U F H U F H U F H U F H U F H U F H U F H U F H U F H MODE MODE MOD E MOD E MOD E MODE ST ART U F H Selection mode ST AR T T o shift cursor T o m odif y data To s et p a ra me te r s U F H U F [...]

Chapter 3 Digital Keypad Oper ation and Start Up | 3-4 Revision August 2 008, 03VE, S W V2.04 U F H U F H U F H U F H U F H U F H U F H U F H U F H U F H U F H U F H U F H U F H U F H U F H U F H U F H U F H U F H U F H U F H U F H U F H U F H U F H U F H U F H U F H U F H U F H U F H U F H U F H U F H U F H U F H U F H T o copy parameters 1 Copy p[...]

Chapter 3 Digital Keypad Oper ation and Start Up | Revision August 20 08, 03VE, S W V2.04 3-5 3.1.3 Dimension of the Dig ital Keypad Unit: mm [inch] M O DE R E V FW D R UN JO G LAB E L 1 PR O G DATA R E S E T S TO P PU U R UN S TO PJ O G FW D KPV -C E O 1 R E VE X TP U F H 3.1.4 Reference Table fo r the LCD Display of the Digital Keypad Digital 0 1[...]

Chapter 3 Digital Keypad Oper ation and Start Up | 3-6 Revision August 2 008, 03VE, S W V2.04 3.1.5 Operation Method Refer to 3.1.2 How to operate the digital keypad KPV-CE01 and chapter 4 parameters for setting. Please cho ose a suitable meth od depending on applica tion and operation rule . The operation is usually use d as shown in the following[...]

Chapter 3 Digital Keypad Oper ation and Start Up | Revision August 20 08, 03VE, S W V2.04 3-7 Carefully check the following item s before proceeding.  Make sure that the wiring is correct. In particu lar, check that the output termin als U, V, W. are NOT connected to power and that the driv e is well grounded.  Verify that there are no short-[...]

Chapter 3 Digital Keypad Oper ation and Start Up | 3-8 Revision August 2 008, 03VE, S W V2.04 3.2.2 Trial Run After finishing checking the items in “3.2.1 prepara tion before start-up ”, you can perform a trial run. The factor y setting of operation source is from keypad (Pr.00-20=00 ). 1. After applying power, verify that LED “F” is on and[...]

Chapter 3 Digital Keypad Oper ation and Start Up | Revision August 20 08, 03VE, S W V2.04 3-9 NOTE 1. Please stop runn ing immediately if any fault occurs and r efer to troubleshooting for solving the problem. 2. Please do NOT tou ch output terminals U, V , W when power is still a pplied to L1/R, L2 /S, L3/T even when the AC motor d rive has stoppe[...]

Chapter 3 Digital Keypad Oper ation and Start Up | 3-10 Revision August 2 008, 03VE, S W V2.04 This page intention ally left blank.[...]

Revision August 20 08, 03VE, S W V2.04 4-1 Chapter 4 Parameters The VFD-VE parameters are div ided into 12 groups by property for easy se tting. In most applica tions, the user can finish all parameter settings before start-up w ithout the need for re-adjustment during operation. The 12 groups are as follows: Group 0: System P arameters Group 1: Ba[...]

Chapter 4 Parameters | 4-2 Revision Aug ust 2008, 03VE, S W V2.04 4.1 Summary of Parameter Settings  : The parameter can be set during o peration. Group 0 System Parameters Pr. E xplanation Settings Fact ory Setting VF VFPG SVC FOCPG TQRPG 00-00 Identity Code of the AC motor drive Read-only 0 ○ ○ ○ ○ ○ 00-01 Rated Current Display of th[...]

Chapter 4 Parameters | Revision August 20 08, 03VE, S W V2.04 4-3 Pr. E xplanation Settings Factor y Setting VF VFPG SVC FOCPG TQRPG 4: Stall preventio n by auto accel./d ecel. (limited by 01-12 to 01-21) 00-14 Time Un it fo r Acceleration/Dec eleration and S Curve 0: Unit: 0.01 second 1: Unit: 0.1 second 0 ○ ○ ○ ○ 00-15 Reserved 00-16 Rese[...]

Chapter 4 Parameters | 4-4 Revision Aug ust 2008, 03VE, S W V2.04 Group 1 Basic Parameters Pr. Explanation Settings Factory Setting VF VFPG SVC FOCPG TQRPG 01-00 Ma ximu m Ou tp ut Frequency 50.00~600.00Hz 60.0 0/ 50.00 ○ ○ ○ ○ ○ 01-01 1st Output Frequenc y Setting 1 0.00~600.00H z 60.00/ 50.00 ○ ○ ○ ○ ○ 01-02 1st Output Voltage[...]

Chapter 4 Parameters | Revision August 20 08, 03VE, S W V2.04 4-5 Pr. Explanation Settings Factory Setting VF VFPG SVC FOCPG TQRPG Setting 2 50.00 01-36 1st Output Voltage Setting 2 230V: 0.1V~255. 0V 460V: 0.1V~510. 0V 220.0 440.0 ○ ○ ○ ○ ○ 01-37 2nd Output Frequ ency Setting 2 0.00~600.00H z 0.50 ○ ○  01-38 2nd Output Voltage Set[...]

Chapter 4 Parameters | 4-6 Revision Aug ust 2008, 03VE, S W V2.04 Group 2 Digital Input/Output Parameters Pr. Explanation Settings Factory Setting VF VFPG SVC FOCPG TQRPG 02-00 2-wire/3-wire Operation Control 0: FWD/STO P, REV/STOP 1: FWD/STO P, REV/STOP (Line Start Lock out) 2: RUN/STOP, REV/FW D 3: RUN/STOP, REV/FW D (Line Start Lockout) 4: 3-wir[...]

Chapter 4 Parameters | Revision August 20 08, 03VE, S W V2.04 4-7 Pr. Explanation Settings F actory Setting VF VFPG SVC FOCPG TQRPG 44: R eset initial reel diam eter ○ ○ ○ ○ ○ 45: R eset initial reel diam eter 0 ○ ○ ○ ○ ○ 46: R eset initial reel diam eter 1 ○ ○ ○ ○ ○ 47: R eset PID control integr ation of tension ○ ?[...]

Chapter 4 Parameters | 4-8 Revision Aug ust 2008, 03VE, S W V2.04 Pr. Explanation Settings F actory Setting VF VFPG SVC FOCPG TQRPG 44: Max. reel diam eter attained ○ ○ ○ ○ ○ 45: Empty reel diameter attained ○ ○ ○ ○ ○ 46: Broken belt de tection ○ ○ ○ ○ ○ 47: Break release at stop ○ ○ ○ ○ 48: Error PID fee dback[...]

Chapter 4 Parameters | Revision August 20 08, 03VE, S W V2.04 4-9 Group 3 Analog Input/Output Parameters Pr. Explanation Settings Factory Setting VF VFPG SVC FOCPG TQRPG  03-00 Analog Input 1 (AVI) 0: No function 1 ○ ○ ○ ○ ○  03-01 Analog Input 2 (ACI) 1: Frequenc y comm and (torque limit under TQR contr ol mode) 0 ○ ○ ○ ○ ?[...]

Chapter 4 Parameters | 4-10 Revisi on August 2008, 03VE, S W V2.04 Pr. Explanation Settings Factory Setting VF VFPG SVC FOCPG TQRPG 9: AVI ○ ○ ○ ○ ○ 10: ACI ○ ○ ○ ○ ○ 11: AUI ○ ○ ○ ○ ○ 12: q-axis cur rent ○ ○ ○ ○ ○ 13: q-axis f eedback value ○ ○ ○ ○ ○ 14: d-axis cur rent ○ ○ ○ ○ ○ 15: d-ax[...]

Chapter 4 Parameters | Revision August 20 08, 03VE, S W V2.04 4-11 Group 4 Multi-Step Speed Parameters Pr. Explanation Settings Factory Setting VF VFPG SVC FOCPG TQRPG  04-00 1st Step Spee d Frequency 0.00~600.00H z 0.00 ○ ○ ○ ○  04-01 2nd Step Speed Frequency 0.00~600.00H z 0.00 ○ ○ ○ ○  04-02 3rd Step Spe ed Frequency 0.0[...]

Chapter 4 Parameters | 4-12 Revisi on August 2008, 03VE, S W V2.04 Group 5 Motor Parameters Pr. Explanation Settings F actory Setting VF VFPG SVC FOCPG TQRPG 05-00 Motor Auto Tuning 0: No function 1: Rolling test 2: Static Tes t 3: Reserved 0 ○ ○ ○ 05-01 Full- load Current of Motor 1 40-100% #.## ○ ○ ○ ○ ○  05-02 Rated power of M[...]

Chapter 4 Parameters | Revision August 20 08, 03VE, S W V2.04 4-13 Group 6 Protection Parameters Pr. Explanation Settings F actory Setting VF VFPG SVC FOCPG TQRPG 160.0~220.0Vdc 180.0 ○ ○ ○ ○ ○  06-00 Low Voltage Leve l 320.0~440.0Vdc 360.0 ○ ○ ○ ○ ○ 0.0: Disable 350.0~450.0Vdc 380.0 ○ ○ ○ ○ ○  06-01 Over-volta g[...]

Chapter 4 Parameters | 4-14 Revisi on August 2008, 03VE, S W V2.04 Pr. Explanation Settings F actory Setting VF VFPG SVC FOCPG TQRPG 11: Low-voltage during acceleratio n (LvA) ○ ○ ○ ○ ○ 12: Low-voltage during deceleration (L vd) ○ ○ ○ ○ ○ 06-21 Fif th Most Recent Fault Record 13: Low-v oltage during constant spe ed (Lvn) ○ ○[...]

Chapter 4 Parameters | Revision August 20 08, 03VE, S W V2.04 4-15 Pr. Explanation Settings F actory Setting VF VFPG SVC FOCPG TQRPG  06-28 Electronic Thermal Characteristic f or Motor 2 30.0~600.0 sec 60.0 ○ ○ ○ ○ ○  06-29 PTC (Positi v e Temperature Coefficient) Detec tion Selection 0: Warn and keep o peration 1: Warn and ram p to[...]

Chapter 4 Parameters | 4-16 Revisi on August 2008, 03VE, S W V2.04 Group 7 Special Parameters Pr. Explanation Settings Factory Setting VF VFPG SVC FOCPG TQRPG  07-00 Software Br ake Level 230V: 3 50.0~450.0Vdc 460V: 700.0~900. 0Vdc 380.0 760.0 ○ ○ ○ ○ ○  07-01 DC Brake Current Level 0~100% 0 ○ ○  07-02 DC Brake T i me during [...]

Chapter 4 Parameters | Revision August 20 08, 03VE, S W V2.04 4-17 Pr. Explanation Settings Factory Setting VF VFPG SVC FOCPG TQRPG  07-27 Source of Tor que Offset 0: Disable 1: Analog input ( Pr.03-00) 2: Torque offs et setting 3: Control by externa l terminal (by Pr.07-29 to Pr.0 7- 31) 0 ○ ○ ○  07-28 Torque Off set Setting 0.0~100.0%[...]

Chapter 4 Parameters | 4-18 Revisi on August 2008, 03VE, S W V2.04 Group 8 High-function PID Parameters Pr. Explanation Settings F actory Setting VF VFPG SVC FOCPG TQRPG  08-00 Input Term inal for PID Feedback 0: No function 1: Negative PID f eedback from external term inal AVI (Pr.03-00) 2: Negative PID f eedback from PG card (Pr .10-15, skip d[...]

Chapter 4 Parameters | Revision August 20 08, 03VE, S W V2.04 4-19 Pr. Explanation Settings F actory Setting VF VFPG SVC FOCPG TQRPG  08-32 Tension PI D P2 0.0 ~1000.0 50.0 ○ ○ ○ ○ ○  08-33 Tension PI D I2 0.00 ~500.00 sec 1.00 ○ ○ ○ ○ ○ 08-34 Reserved  08-35 PID/Line Spee d Output Status 0: Positive output 1: Negative [...]

Chapter 4 Parameters | 4-20 Revisi on August 2008, 03VE, S W V2.04 Pr. Explanation Settings F actory Setting VF VFPG SVC FOCPG TQRPG 08-65 Error T reatment of Tension PID Feedback 0: Warn and keep o peration 1: Warn and coast to stop 2: Warn and ram p to stop 0 ○ ○ ○ ○ 08-66 Upper Lim it of Tension PID Feedback 0.0~100.0% 100.0 ○ ○ ○ [...]

Chapter 4 Parameters | Revision August 20 08, 03VE, S W V2.04 4-21 Group 9 Communication Parameters Pr. Explanation Settings Factory Setting VF VFPG SVC FOCPG TQRPG  09-00 Comm unication Address 1~254 1 ○ ○ ○ ○ ○  09-01 COM1 Transm ission Speed 4.8~115.2Kbps 9.6 ○ ○ ○ ○ ○  09-02 COM1 Transm ission Fault Treatm ent 0: Wa[...]

Chapter 4 Parameters | 4-22 Revisi on August 2008, 03VE, S W V2.04 Pr. Explanation Settings Factory Setting VF VFPG SVC FOCPG TQRPG  09-20 Block T ransfer 10 0~6 5535 0 ○ ○ ○ ○ ○  09-21 Multi-functio n Output Status 0~65535 Read- only ○ ○ ○ ○ ○  09-22 AFM2 Status 0~4095 Read- only ○ ○ ○ ○ ○  09-23 AFM3 Stat[...]

Chapter 4 Parameters | Revision August 20 08, 03VE, S W V2.04 4-23 Group 10 Speed Feedback Control Parameters Pr. Explanation Settings Factory Setting VF VFPG SVC FOCPG TQRPG 10-00 Encoder Pulse 1~2000 0 600 ○ ○ ○ 10-01 Enc oder Input Type Setting 0: Disable 1: Phase A leads in a forward run comm and and phase B leads in a rev erse run comman[...]

Chapter 4 Parameters | 4-24 Revisi on August 2008, 03VE, S W V2.04 Pr. Explanation Settings Factory Setting VF VFPG SVC FOCPG TQRPG  10-21 P Gain of Zer o Speed 0~40 10 ○ ○  10-22 I Gain of Zer o Speed 0.000~10.000 sec 0.100 ○ ○ ○ ○  10-23 Feed Forwar d Gain of APR 0~100 30 ○ ○  10-24 Decelerate Tim e of Position 0.00~60[...]

Chapter 4 Parameters | Revision August 20 08, 03VE, S W V2.04 4-25 Group 11 Advanced Parameters Pr. Explanation Settings Factory Setting VF VFPG SVC FOCPG TQRPG  11-00 System Contro l bit 0: ASR Auto tuning bit 1: Inertia estim ate (only for FOCPG mode) bit 2: Zero Servo bit 3: Reserved bit 4: Enable ga in adjustment of positio n loop KP 0 ○ ?[...]

Chapter 4 Parameters | 4-26 Revisi on August 2008, 03VE, S W V2.04 4.2 V ersion Differences 4.2.1 Version 2.02 New or update parameter groups are: Group 2: Digital Inp ut/Output Paramete rs Group 3: Analog In put/Output Parameters Group 6: Protection Parame ters Group 8: High-function PID Parameters Group 10: Speed Feedback Control Parameters 4.2.2[...]

Chapter 4 Parameters | Revision August 20 08, 03VE, S W V2.04 4-27 Pr. Explanation Settings Factory Setting VF VFPG SVC FOCPG TQRPG  02-35 Multi-function O utput 5 (MO3) 33: Zero speed ( actual output frequency) ○ ○ ○ ○  02-36 Multi-function O utput 6 (MO4) 34: Zero speed w ith Stop (ac tual output frequency) ○ ○ ○ ○  02-37[...]

Chapter 4 Parameters | 4-28 Revisi on August 2008, 03VE, S W V2.04 Pr. Explanation Settings Factory Setting VF VFPG SVC FOCPG TQRPG 4: Ground fault (GFF) 5: IGBT short-circuit (occ) 6: Over-curent at st op (ocS) 7: Over-voltage d uring acceleration (ovA) 8: Over-voltage d uring deceleration (ovd) 9: Over-voltage dur ing constant speed (ovn) 10: Ove[...]

Chapter 4 Parameters | Revision August 20 08, 03VE, S W V2.04 4-29 In version 2.02, th e parameters a re from Pr.08-00 to Pr.08-15. Pr. Explanation Settings Factory Setting VF VFPG SVC FOCPG TQRPG  08-15 Filter Tim e for PID Feedback 0.1~30 0.0 sec 5.0 ○ ○ ○ ○ Group 10 Speed Feedback Control Parameters In version 2.02, th e parameters a [...]

Chapter 4 Parameters | 4-30 Revisi on August 2008, 03VE, S W V2.04 New settings 44~50 for Pr.02-00~Pr.02-06 and new parameter 02-4 3. Pr. Explanation Settings Facto ry Setting VF VFPG SVC FOCPG TQRPG 02-00 2-wire/3-wire Operation Control 0: FWD/STO P, REV/STOP 1: FWD/STO P, REV/STOP (Line Start Lock out) 2: RUN/STOP, REV/FW D 3: RUN/STOP, REV/FW D [...]

Chapter 4 Parameters | Revision August 20 08, 03VE, S W V2.04 4-31 Pr. Explanation Settings Facto ry Setting VF VFPG SVC FOCPG TQRPG 44: Reset initial re el diameter ○ ○ ○ ○ ○ 45: Reset initial re el diameter 0 ○ ○ ○ ○ ○ 46: Reset initial re el diameter 1 ○ ○ ○ ○ ○ 47: Reset PID control integration of tension ○ ○ ?[...]

Chapter 4 Parameters | 4-32 Revisi on August 2008, 03VE, S W V2.04 Pr. Explanation Settings Facto ry Setting VF VFPG SVC FOCPG TQRPG 50: Reserved  02-43 Zero-speed Level of Motor 0~65535 rpm 0 ○ ○ ○ ○ ○ Group 3 Analog Input/Output Parameters New settings 11~16 for Pr.03-00~Pr.03-02 and ne w parameters 03-21~03-26. Pr. Explanation Setti[...]

Chapter 4 Parameters | Revision August 20 08, 03VE, S W V2.04 4-33 Group 5 Motor Parameters Pr. Explanation Settings F actory Setting VF VFPG SVC FOCPG TQRPG 05-00 Motor Auto Tuning 0: No function 1: Rolling test 2: Static Tes t 3: Reserved 0 ○ ○ ○ 05-01 Full- load Current of Motor 1 40-100% #.## ○ ○ ○ ○ ○  05-02 Rated power of M[...]

Chapter 4 Parameters | 4-34 Revisi on August 2008, 03VE, S W V2.04 Pr. Explanation Settings Factory Setting VF VFPG SVC FOCPG TQRPG 39: G round current detection err or (Hd3) ○ ○ ○ ○ ○ 40: Auto tun i ng error (AuE) ○ ○ ○ 41: PID feedback loss (AFE) ○ ○ ○ ○ ○ 42: PG feedback error (PGF1) ○ ○ ○ 43: PG feedback loss (PG[...]

Chapter 4 Parameters | Revision August 20 08, 03VE, S W V2.04 4-35 Pr. E xplanation Settings Facto ry Setting VF VFPG SVC FOCPG TQRPG 08-22 Wind M ode 0: Rew ind 1: Unwind 0 ○ ○ ○ ○ ○ 08-23 M echanical Gear Ratio A 1-65535 100 ○ ○ ○ ○ ○ 08-24 M echanical Gear Ratio B 1-65535 100 ○ ○ ○ ○ ○ 08-25 Source of the Tension Co[...]

Chapter 4 Parameters | 4-36 Revisi on August 2008, 03VE, S W V2.04 Pr. E xplanation Settings Facto ry Setting VF VFPG SVC FOCPG TQRPG Reel Diameter 1: Enable  08-54 Current Reel Diamete r 1.0 ~ 6000.0mm 1.0 ○ ○ ○ ○ ○ 08-55 Smart St art 0: Disable 1: Enable 2: In unwind mode, rewind in reverse direction 1 ○ ○ ○ ○ ○ 08-56 Sw it[...]

Chapter 4 Parameters | Revision August 20 08, 03VE, S W V2.04 4-37 Group 9 Communication Parameters Pr. Explanation Settings Factory Setting VF VFPG SVC FOCPG TQRPG  09-21 Multi-functio n Output Status 0~65535 Read- only ○ ○ ○ ○ ○  09-22 AFM2 Status 0~4095 Read- only ○ ○ ○ ○ ○  09-23 AFM3 Status 0~4095 Read- only ○ ?[...]

Chapter 4 Parameters | 4-38 Revisi on August 2008, 03VE, S W V2.04 4.3 Description of Parameter Settings Group 0 User Parameters  : This parameter can be set during operation. 00-00 Identity Code of the AC Mo tor Drive Control mode VF VFPG SVC FOCPG TQRPG Factory se tting: ## Settings Read Only 00-01 Rated Current Disp lay of the AC Motor Drive [...]

Chapter 4 Parameters | Revision August 20 08, 03VE, S W V2.04 4-39 00-02 Parameter Reset Control mode VF VFPG SVC FOCPG TQRPG Factory setting: 0 Settings 0 No Function 1 Read Only 2 Enable Group 1 1 Parameters Setting 8 Keypad Lock 9 All parameters are r eset to facto ry settings (50Hz, 220V/380V) 10 All parameters are reset to factory setti ngs (6[...]

Chapter 4 Parameters | 4-40 Revisi on August 2008, 03VE, S W V2.04 00-04  Content of M ulti-Function function Di splay Settings 0 Display the output cu rrent in A supplied to the motor U 1 Display the counter value which co unts the number of pulses on TRG ter minal U 2 Display actual output frequ ency (H) U 3 Display the actual DC BUS voltage i[...]

Chapter 4 Parameters | Revision August 20 08, 03VE, S W V2.04 4-41 00-04  Content of M ulti-Function function Di splay 21 Number of actual motor re volution (PG 1 of PG card) (Z) U 22 Pulse input frequen cy (PG2 of PG card) (4) U 23 Pulse input posi tion (PG2 of PG card) (4.) U  This parameter sets the display when Pr. 00-03 is set to 2.  [...]

Chapter 4 Parameters | 4-42 Revisi on August 2008, 03VE, S W V2.04 Control mode VF VFPG SVC FOCPG TQRPG Factory se tting: 0 Settings Digit 4: decimal point n umber (0 to 3) Digit 0-3: 40 to 999 9  It is used digital setting me thod Digital 4: decimal point number (0: no decim al point, 1: 1 decimal poin t and so on.) Digit 0-3: 40 to 999 9 (the [...]

Chapter 4 Parameters | Revision August 20 08, 03VE, S W V2.04 4-43 Control mode VF VFPG SVC FOCPG TQRPG Factory setting: 00 Settings 1 to 9998 and 1000 0 to 65535 Display 00 No password set or su ccessful input in Pr. 00-07 01 Password has been set  To set a password to protect y our parameter se ttings. If the display sh ows 00, no pa ssword is[...]

Chapter 4 Parameters | 4-44 Revisi on August 2008, 03VE, S W V2.04 00-09  Energy Saving Gain Unit: 1 Control mode F O C P G Factory setting: 100% Settings 10~1000 %  When Pr.00-19 is set to1 , this parameter can b e used for energy saving. The se tting should be decreased when th e energy saving is not well. When the motor is vibrated, the se[...]

Chapter 4 Parameters | Revision August 20 08, 03VE, S W V2.04 4-45 0 20 40 60 80 100 100 90 80 70 60 50 40 30 20 10 01- 02 volt age% 0 1 - 0 1 F r e q u e n c y % 1. 5 Po we r curv e Squa re curve 00-12  Constant/Variable Torque Selection Control mode VF VFPG SVC FOCPG Factory se tting: 0 Settings 0 Constant Torque (1 00%) 1 Variable Torque (125[...]

Chapter 4 Parameters | 4-46 Revisi on August 2008, 03VE, S W V2.04 When P r .00-13 is set to 0. 1 2 01-0 0 01- 12 01-14 01- 16 01-18 01- 13 01-15 01- 17 01-19 01-05 1 2 Freq uenc y Ma x. Freq uenc y Mi n. Freq uenc y accel . tim e Tim e decel . time Acc el./D ec el. T im e When P r .00-13 is set to 3. 00-14 Time Unit for Acceleration/Deceleration a[...]

Chapter 4 Parameters | Revision August 20 08, 03VE, S W V2.04 4-47  From the table, we see that the P WM carri er frequency ha s a significant influence on the electromagnetic noise, AC motor driv e heat di ssipation, an d motor acousti c noise. 00-18  Auto Voltage Re gulation (AVR) Function Control mode VF VFPG SVC FOCPG TQRPG Factory settin[...]

Chapter 4 Parameters | 4-48 Revisi on August 2008, 03VE, S W V2.04 75 % 10 0% Output V olt age The m a xi mum output volta ge redu cti on is 2 5%. Auto Energ y-sa ving Operati on Freq uenc y 00-20  Source o f the Master Frequency Command Control mode VF VFPG SVC FOCPG Factory setting: 0 Settings 0 Digital keypad (KPV-CE01) 1 RS-485 serial commun[...]

Chapter 4 Parameters | Revision August 20 08, 03VE, S W V2.04 4-49  The parameter determines how the motor is st op ped when the AC motor drive receiv es a valid stop command. Operat i on Comma n d Operat i on Comma n d Tim e Tim e Fr ee running to st o p Output Freq uenc y RUN STOP RUN STO P Output Freq uenc y Ramp to stop : the AC motor drive [...]

Chapter 4 Parameters | 4-50 Revisi on August 2008, 03VE, S W V2.04 Group 1 Basic Parameters 01-00 Maximum Output Frequency Unit: 0.01 Control mode VF VFPG SVC FOCPG TQRPG Factory setting: 60 .00/50.00 Settings 50.0 to 600.00Hz  This parameter determines the AC mo tor drive’s Maximum Outp ut Frequency. All the AC motor drive frequency command s[...]

Chapter 4 Parameters | Revision August 20 08, 03VE, S W V2.04 4-51 Control mode VF VFPG SVC Factory setting: 0.50 Settings 0.00~600.00Hz 01-04  2nd Output Volta ge Setting 1 Unit: 0.1 Control mode VF VFPG SVC Settings 230V series 0.1 to 255.0V Factory Setting: 5.0 460V series 0.1 to 510 .0V Factory Setting: 10.0 01-37 2nd Output Frequency Settin[...]

Chapter 4 Parameters | 4-52 Revisi on August 2008, 03VE, S W V2.04 Control mode VF VFPG SVC Settings 230V series 0.1 to 255.0V Factory Setting: 0.0 460V series 0.1 to 510 .0V Factory Setting: 0.0 01-41 4th Output Frequency Setting 2 Unit: 0.01 Control mode VF VFPG SVC FOCPG TQRPG Factory Setting: 0.00 Settings 0.00~600.00Hz 01-42  4th Output Vo [...]

Chapter 4 Parameters | Revision August 20 08, 03VE, S W V2.04 4-53 F c md>F mi n Fs t a rt> F mi n NO YE S YE S fstar t=Fsta r t NO fsta r t= F m in Fl o w =0 Fl o w =0 YE S H= F cmd YE S H=F c m d NO Fc md > F lo w YE S F c md>F mi n YE S H=F c m d NO NO Fcmd<F mi n NO H=F l o w YE S NO Fc md Fmi n Fs ta rt Fc m d Fmi n Fs t a rt Fc[...]

Chapter 4 Parameters | 4-54 Revisi on August 2008, 03VE, S W V2.04 Fcmd>F mi n Fs t a rt> F m i n NO YE S YE S fsta r t=Fs ta r t NO fsta r t=Fmi n Fl o w =0 Fl o w =0 YE S H= F cmd YE S H= F cmd NO Fc m d > F lo w YE S Fcmd>F mi n YE S H= F cmd NO NO Fcmd<F mi n NO H= F low YE S NO Fc m d Fmi n Fs t a rt Fc m d Fmi n Fs t a rt Fcmd1[...]

Chapter 4 Parameters | Revision August 20 08, 03VE, S W V2.04 4-55 min. frequency, i t will run with low er limit frequency . The upper limit frequency should be set to be higher than the lower limit frequen cy. 01-05 01-03 01-01 01-06 01-04 01-02 01-00 01-07 01-08 01- 09 01-1 1 01-10 1st Output V oltage Setting 1 Outp ut Freque ncy Lower Limit Fre[...]

Chapter 4 Parameters | 4-56 Revisi on August 2008, 03VE, S W V2.04  The Acceleration/Deceleration Time 1 , 2, 3, 4 ar e selected according to the Multi-function Input Terminals settings. See Pr.02- 01 to Pr.02-30 for details.  When enabling torque limit and stal l prevention fu nction , actual ac cel./decel. time w ill longer than the above a[...]

Chapter 4 Parameters | Revision August 20 08, 03VE, S W V2.04 4-57 01-27  S-curve for Deceleration Ar rival Time 2 Unit: 0.1/0.01 Control mode VF VFPG SVC FOCPG Factory Setting: 0.2 /0.0 Settings 0.00~25.00 sec /0.00~250.0 sec  It is used to give the smoothes t transiti on between speed changes. The accel./de cel. curve can adjust the S-cu rv[...]

Chapter 4 Parameters | 4-58 Revisi on August 2008, 03VE, S W V2.04 2 Fmin (4th output frequency setti ng)  When the frequency is less than Fmin (Pr.01-07 or Pr.01- 41), it will operate by this parameter.  When it is set to 0, the AC motor drive w ill be in waiting mode wit hout voltage output from terminals U/V/W.  When setting 1, it will [...]

Chapter 4 Parameters | Revision August 20 08, 03VE, S W V2.04 4-59 Group 2 Digital Input/Output Parameters 02-00  2-wire/3-wire Op eration Control Control mode VF VFPG SVC FOCPG TQRPG Factory setting: 0 Settings 0 FWD/STOP, REV/STOP 1 FWD/STOP, REV/STOP (Line Start Lockout) 2 RUN/STOP, REV/FWD 3 RUN/STOP, REV/FWD (Line Star t Lockout) 4 3-wire ([...]

Chapter 4 Parameters | 4-60 Revisi on August 2008, 03VE, S W V2.04 02-04 Multi-Function Input Command 4 (MI4) Factory Setting: 4 02-05 Multi-Function Input Command 5 (MI5) Factory Setting: 0 02-06 Multi-Function Input Command 6 (MI6) Factory Setting: 0 02-23 Multi-Function Input Command 7 (MI7) Factory Setting: 0 02-24 Multi-Function Input Command [...]

Chapter 4 Parameters | Revision August 20 08, 03VE, S W V2.04 4-61 Control Mode Settings VF VFPG SVC FOCPG TQRPG 13: cancel the setti ng of the opti mal acceleration/deceler ation time ○ ○ ○ ○ 14: switch betw een drive setting s 1 and 2 ○ ○ ○ ○ 15: operation s peed comm and form AVI ○ ○ ○ ○ 16: operation s peed comm and form[...]

Chapter 4 Parameters | 4-62 Revisi on August 2008, 03VE, S W V2.04 Settings Functions Descriptions 0 No Function 1 Multi-step speed command 1/multi-step position command 1 2 Multi-step speed command 2/ multi-step position command 2 3 Multi-step speed command 3/ multi-step position command 3 4 Multi-step speed command 4/ multi-step position command [...]

Chapter 4 Parameters | Revision August 20 08, 03VE, S W V2.04 4-63 Settings Functions Descriptions optimal accel./decel. time 01/02/03/04 first. When this function is enabled, OFF is for auto mode and ON is for linear accel./d ecel. 14 Switch between drive settings 1 and 2 When this function is enabled , the drive w ill start to use motor 2 paramet[...]

Chapter 4 Parameters | 4-64 Revisi on August 2008, 03VE, S W V2.04 Settings Functions Descriptions 32 Middle torque bias (by Pr .07-30) The middle torque bias is a ccord ing to the Pr .07-30 setting. 33 Low torque bias (by Pr .07-31) The low torque bia s is according to the Pr.07-31 setting. 34 Enable multi-step position control When this function [...]

Chapter 4 Parameters | Revision August 20 08, 03VE, S W V2.04 4-65 Settings Functions Descriptions 35 Enable position control When this function is enabled , the AC motor drive w ill start to execute position control. 10- 00 10- 01 RUN MI=d35 MO = d 39 10- 19 PG Fe edback Motor F r eque nc y Tim e 10- 00 10- 01 RUN MI=d35 MO=d 3 9 10- 19 RUN RUN Mo[...]

Chapter 4 Parameters | 4-66 Revisi on August 2008, 03VE, S W V2.04 Settings Functions Descriptions MI=d1 Run/ S top 1 1 1010 =10 2 corres ponds to Pr.04 - 24 11 0 0 0 00 11 1 101 1 =1 1 2 corres ponds to Pr .04- 25 MI=d2 MI=d3 MI=d4 MI=d36 Th e mo t or pos iti on i s fr om enc o der feedb ac k and wr itten i nto the c or r es ponding multi- posi ti[...]

Chapter 4 Parameters | Revision August 20 08, 03VE, S W V2.04 4-67 Settings Functions Descriptions 42 Serial position input When using setting 41 and setting 42 , it needs to use w ith 2 input terminals for multi-position control. CN C DO SPI Po si t i o n C o mma n d C l o ck DI DO SPI Po si t i o n C o mma n d D a t a DI Con tro l l er (PL C ) ma[...]

Chapter 4 Parameters | 4-68 Revisi on August 2008, 03VE, S W V2.04 02-08  The Acceleration/Deceleration Speed of the UP/DO WN Key with Constant Speed Unit: 0.01 Control mode VF VFPG SVC FOCPG Factory se tting: 0.01 Settings 0.01 ~ 1.00Hz/ms  These settings are used when multi-func tion input terminals a re set to 19/20. 02-09 Digital Input Re[...]

Chapter 4 Parameters | Revision August 20 08, 03VE, S W V2.04 4-69 Factory Setting: 1 02-13  Multi-function Output 3 (M O1) Factory Setting: 0 02-14  Multi-function Output 4 (M O2) Factory Setting: 0 02-35  Multi-function Output 5 (MO3) (need to use w ith EMV-APP01) Factory Setting: 0 02-36  Multi-function Ou tput 5 6 (MO4) (nee d to us[...]

Chapter 4 Parameters | 4-70 Revisi on August 2008, 03VE, S W V2.04 Control Mode Settings VF VFPG SVC FOCPG TQRPG 12: Mechanical brake release (Pr.02-31) ○ ○ ○ ○ ○ 13: Overheat ○ ○ ○ ○ ○ 14: Software brak e signal ○ ○ ○ ○ ○ 15: PID feedback error ○ ○ ○ ○ ○ 16: Slip error (o SL) ○ ○ ○ ○ 17: Terminal cou[...]

Chapter 4 Parameters | Revision August 20 08, 03VE, S W V2.04 4-71 Settings Functions Descriptions 4 Desired Frequency Attai ned 2 (Pr .02-21 ) Active when the desired fr equency (Pr.02-21) is attaine d. 5 Zero S peed (frequency command) Active when frequency command =0 . (the driv e should be at RUN mode) 6 Zero S peed with S top (frequency comman[...]

Chapter 4 Parameters | 4-72 Revisi on August 2008, 03VE, S W V2.04 Settings Functions Descriptions 21 Over-voltage W arning Activ e when the over-v oltage is detected. 22 Over-current St all Prevention W arning Active w hen the over-current stall prevention is dete cted. 23 Over-voltage S tall prevention W arning Active w hen the over-voltage st al[...]

Chapter 4 Parameters | Revision August 20 08, 03VE, S W V2.04 4-73 Settings Functions Descriptions 40 Speed Attai ned (including zero speed) Active when the ou tput frequenc y reaches frequency setting or stop. 41 Multi-position Attained User can set any th ree multi-function input terminal s to 41. The current position a ction status of these thre[...]

Chapter 4 Parameters | 4-74 Revisi on August 2008, 03VE, S W V2.04 Settings Functions Descriptions 50 Reserved Example of crane function 02-31 02- 31 F r e que nc y com mand Freq. c ommand>02-31 & ou t put c u rrent >02- 32 Freq. comm and< 02- 33 or out put curr ent <02-32 mul ti- func ti on output MO=42 (A c t i ve when Fcom>=02[...]

Chapter 4 Parameters | Revision August 20 08, 03VE, S W V2.04 4-75 If Pr02-11=1 and Pr02-15=1, Relay 1 RA-RC is open w hen the drive runs a nd is closed w hen the drive is stopped.  Bit setting bit3 MO2 bit2 MO1 bit1 RA bit0 MRA Pr02-15 0 0 0 0 0 0 0 0 1 1 0 0 1 0 2 0 0 1 1 3 0 1 0 0 4 0 1 0 1 5 0 1 1 0 6 0 1 1 1 7 1 0 0 0 8 1 0 0 1 9 1 0 1 0 10[...]

Chapter 4 Parameters | 4-76 Revisi on August 2008, 03VE, S W V2.04 TRG [0 0-04= 01] 02-1 3=1 8 02-1 4=1 7 02-16= 5 02-1 7=3 [02- 06= 23] Disp lay va lue Coun ter Trig ger (outp ut signa l) Pr el i m in ary Co unt er V al ue (P r. 02 - 1 1 ~ Pr. 02 -1 4 ) T erminal Counter V alue The width of tr igger sig nal 02-18  Digital Output Gain Unit:1 Con[...]

Chapter 4 Parameters | Revision August 20 08, 03VE, S W V2.04 4-77 02-1 1~14= 3 02-1 1~14= 4 Fcmd=60 Hz 02- 19=10 Hz 02-20= 2Hz 02- 21=40 Hz 02-22= 2Hz H 38H z 40H z 42H z 10H z 12H z 8Hz T 02-31 Brake Delay Time Unit:0.001 Control mode VF VFPG SVC FOCPG TQRPG Factory setting: 0.000 Settings 0.000~65.000 Se c  When the AC motor drive runs after [...]

Chapter 4 Parameters | 4-78 Revisi on August 2008, 03VE, S W V2.04 Settings 0~100%  When output current is higher than Pr.02-32, it will activ ate multi-function output terminal (Pr.02-11 to Pr.02-14 is se t to 27).  When output current is low er than Pr.02-32, it w ill activate multi-fu nction output terminal (Pr.02-11 to Pr.02-14 is se t to[...]

Chapter 4 Parameters | Revision August 20 08, 03VE, S W V2.04 4-79 Group 3 Analog Input/Output Parameters 03-00  Analog Input 1 (A VI) Factory Setting: 1 03-01  Analog Input 2 (A CI) Factory Setting: 0 03-02  Analog Input 3 (A UI) Factory Setting: 0 Control Mode Settings VF VFPG SVC FOCPG TQRPG 0: No function ○ ○ ○ ○ ○ 1: Frequen[...]

Chapter 4 Parameters | 4-80 Revisi on August 2008, 03VE, S W V2.04 Po si tiv e to rq ue Rev erse 03-0 0~02=7 Posi tive t o rque l imit 03-0 0~02=8 Negat ive t orque limit 03-0 0~02=9 Regen erative torque limit 03-0 0~02=10 Positive/negative torque limit Negat ive T orque Forw a rd 03-0 0~02=10 Positive/negative torque limit 03-0 0~02=9 Regen erativ[...]

Chapter 4 Parameters | Revision August 20 08, 03VE, S W V2.04 4-81 Control mode VF VFPG SVC FOCPG TQRPG Factory setting : 0 Settings 0 Zero bias 1 Lower than bias=bias 2 Greater than bias=bias 3 The absolute value of the bias voltage w hile serving as the ce nter 4 Serve bias as the center  In a noisy environment, it i s advantageous to use nega[...]

Chapter 4 Parameters | 4-82 Revisi on August 2008, 03VE, S W V2.04 03-14  Analog Input Delay Time (ACI) Unit: 0.01 03-15  Analog Input Delay Time (AUI) Unit: 0.01 Control mode VF VFPG SVC FOCPG TQRPG Factory setting: 0.01 Settings 0.00 to 2.00 se c  These input delays can be used to filter noi sy analog signal. 03-16  Addition Function [...]

Chapter 4 Parameters | Revision August 20 08, 03VE, S W V2.04 4-83 Settings 0 to 19 Settings Functions Descriptions 0 Output frequency (Hz) Max. frequency Pr.01-00 is regarded as 10 0%. 1 Frequency command (Hz) Max. frequency Pr.01-00 i s regarded as 100%. 2 Motor speed (Hz) 600Hz is regarded as 100% 3 Output current (rms) 2.5 X rated current is re[...]

Chapter 4 Parameters | 4-84 Revisi on August 2008, 03VE, S W V2.04 Settings Functions Descriptions 19 Pulse frequency command Max. frequency Pr.01-00 is regarde d as 100%. 03-19  Analog Output G ain 1 Unit: 0.1 03-22  Analog Output Gain 2 (need to be u sed with EMV-APP 01) Unit: 0.1 03-25  Analog Output Gain 3 (need to be u sed with EMV-AP[...]

Chapter 4 Parameters | Revision August 20 08, 03VE, S W V2.04 4-85 Group 4 Multi-Step Speed Parameters 04-00  1st Step Speed Frequency Unit: 0.01 04-01  2nd Step Speed Frequency Unit: 0.01 04-02  3rd Step Speed Frequency Unit: 0.01 04-03  4th Step Speed Frequency Unit: 0.01 04-04  5th Step Speed Frequency Unit: 0.01 04-05  6th Ste[...]

Chapter 4 Parameters | 4-86 Revisi on August 2008, 03VE, S W V2.04 Settings 0 to 65535  Please refer to the ex planation of Pr.02-00 to Pr.02-06. MI4 MI3 MI2 MI 1 Pr.10-19 setting 0 0 0 0 Master frequency 04-15 multi-position 1 0 0 0 1 04-00 1 st step sp eed frequency 04-16 multi-position2 0 0 1 0 04-01 2 nd step speed fr equency 04-17 multi-pos[...]

Chapter 4 Parameters | Revision August 20 08, 03VE, S W V2.04 4-87 Group 5 Motor Parameters 05-00 Motor Auto Tuning Control mode SVC FOCPG TQRPG Factory se tting: 0 Settings 0 No function 1 Rolling test 2 Static Test 3 Reserved  Starting auto tuning by pressing RUN key and it w ill write the measure value into Pr.05-05 to Pr.05-09 for motor 1 an[...]

Chapter 4 Parameters | 4-88 Revisi on August 2008, 03VE, S W V2.04 05-01 Full-load Current of Motor 1 Control mode VF VFPG SVC FOCPG TQRPG Factory setting: #.## Settings 40 to 100%  This value should be set accor ding to the rated frequency of the motor as indicated on the motor nameplate. The factory se tting is 90% X rate d current. Example: T[...]

Chapter 4 Parameters | Revision August 20 08, 03VE, S W V2.04 4-89 05-06 Rotor Resistance R 1 of Motor 1 Unit: 0.001 05-07 Rr of Motor 1 Unit: 0.001 Control mode SVC FOCPG TQRPG Factory setting: #.### Settings 0~65.535 Ω 05-08 Lm of Motor 1 Unit: 0.1 05-09 Lx of Motor 1 Unit: 0.1 Control mode SVC FOCPG TQRPG Factory setting: #. # Settings 0~6553.5[...]

Chapter 4 Parameters | 4-90 Revisi on August 2008, 03VE, S W V2.04  When output frequency reaches Y -connection/ Δ − conne ction switch frequency, driv e will delay by Pr.05-30 before multi-function output terminal s are active. Y- co nn ec t io n s w it c h: c a n b e u se d fo r w id e r an g e mo t o r Y connec tion for l o w s peed: highe[...]

Chapter 4 Parameters | Revision August 20 08, 03VE, S W V2.04 4-91 Y -connection output Pr .02-1 1~14=3 1 Y -connection confirma tion input Pr .0 2-01~06= 29 △ -connec tion outp ut Pr .0 2-1 1~14=32 △ -connec tion confirma tion input Pr .0 2-01~06= 30 ON ON ON ON 2 se co nd s Y- s w i t c h e r r o r freque ncy △ free r u n stat us output fre[...]

Chapter 4 Parameters | 4-92 Revisi on August 2008, 03VE, S W V2.04 05-16 Number of Motor Poles 2 Control mode VF VFPG SVC FOCPG TQRPG Factory setting: 4 Settings 2 to 20  It is used to set the number of motor po les (must be an ev en number). 05-17 No-load Current of Motor 2 Unit: Amp Control mode VFPG SVC FOCPG TQRPG Factory setting: #.## Setti[...]

Chapter 4 Parameters | Revision August 20 08, 03VE, S W V2.04 4-93 05-24  Torque Compensation Gain Unit: 1 Control mode VF VFPG Factory setting : 0 Settings 0 to10  This parameter may be set so that the AC motor drive will increase its voltage output to obtain a higher torque. On ly to be used for SVC control mode .  Too high torque compen[...]

Chapter 4 Parameters | 4-94 Revisi on August 2008, 03VE, S W V2.04  Pr.05-26 to Pr.05-28 are used to set all owable slip lev el/time and over slip treatment when the drive is running. 05-29  Hunting Gain Unit: 1 Control mode VF VFPG SVC Factory setting : 2000 Settings 0 to 10000 (0: disa ble)  The motor will have current w ave motion in so[...]

Chapter 4 Parameters | Revision August 20 08, 03VE, S W V2.04 4-95 Group 6 Protection Parameters 06-00  Low Voltage Level Unit: 0.1 Control mode VF VFPG SVC FOCPG TQRPG Settings 230V series 160.0~220.0Vdc Factory Setting : 180.0 460V serie s 320.0~440.0Vdc Factory Setting : 360.0  It is used to set the Lv level. LV Pr. 06-0 0 30V(60V ) input [...]

Chapter 4 Parameters | 4-96 Revisi on August 2008, 03VE, S W V2.04 06-02  Phase- loss Protec tion Control mode VF VFPG SVC FOCPG TQRPG Factory Setting: 0 Settings 0 Warn and keep operation 1 Warn and ramp to stop 2 Warn and coast to stop  It is u sed to set the phase-loss treatme nt. The phase-loss will effe ct driver’s control characterist[...]

Chapter 4 Parameters | Revision August 20 08, 03VE, S W V2.04 4-97 Over-C urrent Detection Level 06-04 Output Current Out put Freq uency Over-Cu rrent Stall Prev ention during Operation, output frequency decrease over -cu rrent stal l pr event ion durin g operat ion Tim e 06-05  Accel./Decel. Time Selectio n of Stall Prevention at Constant Speed[...]

Chapter 4 Parameters | 4-98 Revisi on August 2008, 03VE, S W V2.04 Settings 10 to 250% 06-08  Over-torque Detection Time (OT1) Unit: 0.1 Control mode VF VFPG SVC FOCPG TQRPG Factory Setting: 0.1 Settings 0.0 to 60.0 sec 06-09  Over-torque Detection Selection (OT 2) Control mode VF VFPG SVC FOCPG TQRPG Factory Setting : 0 Settings 0 Over-Torqu[...]

Chapter 4 Parameters | Revision August 20 08, 03VE, S W V2.04 4-99 5% Pr .0 6- 07, Pr .0 6- 10 Pr .0 6- 08 , 0 6- 1 1 curr ent 06-12  Current Limit Unit: 1 Control mode FOCPG TQRPG Factory Setting: 150 Settings 0 to 250%  It is used to set the current limit. 06-13  Electronic Thermal Relay Selection (Motor 1) Control mode VF VFPG SVC FOCPG[...]

Chapter 4 Parameters | 4-100 Revisi on August 2008, 03VE, S W V2.04  The parameter is set by the output frequency, curren t and operation time o f the drive for activating th e I 2 t electr onic thermal protecti on function. The fun ction will be a ctivated for the 150% * setting current for the setting of Pr.06-14/Pr.06 -28. 1 2 3 4 5 0 20 40 6[...]

Chapter 4 Parameters | Revision August 20 08, 03VE, S W V2.04 4-101 Control Mode Settings VF VFPG SVC FOCPG TQRPG 0: No fault ○ ○ ○ ○ ○ 1: Over-current du ring acceleration (ocA) ○ ○ ○ ○ ○ 2: Over-current d uring decelerat ion (ocd) ○ ○ ○ ○ ○ 3: Over-current d uring constant s peed (ocn) ○ ○ ○ ○ ○ 4: Ground f[...]

Chapter 4 Parameters | 4-102 Revisi on August 2008, 03VE, S W V2.04 Control Mode Settings VF VFPG SVC FOCPG TQRPG 52: Password err or (PcodE) ○ ○ ○ ○ ○ 53: Reserved 54: Communicati on error (c E1) ○ ○ ○ ○ ○ 55: Communicati on error (c E2) ○ ○ ○ ○ ○ 56: Communicati on error (c E3) ○ ○ ○ ○ ○ 57: Communicati on [...]

Chapter 4 Parameters | Revision August 20 08, 03VE, S W V2.04 4-103 Bit0 Bit1 Bit2 Bi t3 Bit4 Bit5 Bit6 Fault code current Volt. OL SYS FBK EXI CE 4: Ground fault (GF F) ● 5: IGBT short- circuit (oc c) ● 6: Over-curent at stop (ocS) ● 7: Over-voltage dur ing acceleration (ovA) ● 8: Over-voltage during de celeration (ovd) ● 9: Over-voltage[...]

Chapter 4 Parameters | 4-104 Revisi on August 2008, 03VE, S W V2.04 Bit0 Bit1 Bit2 Bit3 Bit4 Bit5 Bit6 Fault code current Volt. OL SYS FBK EXI CE 27: over-torque 1 (ot2) ● 28: Reserved 29: Reserved 30: Memory write-in error (cF1) ● 31: Memory read-out error (cF2) ● 32: Isum current detection error (cd0) ● 33: U-phase curren t detection e rr[...]

Chapter 4 Parameters | Revision August 20 08, 03VE, S W V2.04 4-105 Bit0 Bit1 Bit2 Bi t3 Bit4 Bit5 Bit6 Fault code current Volt. OL SYS FBK EXI CE 50: Emergency sto p (EF1) ● 51: External Base Block (B.B .) ● 52: Password error (PcodE) ● 53: Reserved 54: Communication error (cE1) ● 55: Communication error (cE2) ● 56: Communication error ([...]

Chapter 4 Parameters | 4-106 Revisi on August 2008, 03VE, S W V2.04 Settings 0.0 to 100.0%  It is used to set the PTC level, and the corresponding value fo r 100% is max. analog in put value. 06-31  Filter Time for PTC Detection Unit: 0.01 Control mode VF VFPG SVC FOCPG TQRPG Factory Setting: 0.2 0 Settings 0.00 to 10.00 sec 06-32 Output Freq[...]

Chapter 4 Parameters | Revision August 20 08, 03VE, S W V2.04 4-107 Group 7 Special Parameters 07-00  Software Brake Level Unit: 0.1 Control mode VF VFPG SVC FOCPG TQRPG Settings 230V series 350.0~450.0Vdc Factory Setting: 380.0 460V series 700.0~900.0Vdc Factory Setting: 760.0  This parameter sets the DC-bus v oltage at which the brake chopp[...]

Chapter 4 Parameters | 4-108 Revisi on August 2008, 03VE, S W V2.04 ON OFF 01-0 9 Outp ut freq uency Run/S top Tim e DC Brakin g Time DC Bra k in g Time durin g S toppi ng Minim um outpu t freq uency St ar t-po in t fo r D C brak in g time dur ing sto pping  DC Brake during Start-up is u sed for loads tha t may move before the AC drive starts, s[...]

Chapter 4 Parameters | Revision August 20 08, 03VE, S W V2.04 4-109 Settings 0.1 to 5.0 sec  If the duration of a pow er loss is less than this parameter setting , the AC motor drive w ill resume operation. If it exceeds the Maximum Allowable Power Loss Time, th e AC motor drive output is then turned off (coast stop).  The selected operation [...]

Chapter 4 Parameters | 4-110 Revisi on August 2008, 03VE, S W V2.04 Tim e B.B. output current A Input B.B. signal Stop output voltage Disable B.B. signal W aiting time 08.07 Speed Search Synchronization speed detection Output frequency ( H ) 07-09 Current Limit for Speed Search Speed FW D Ru n B.B. Search w ith minimum output frequency u pwa rd tim[...]

Chapter 4 Parameters | Revision August 20 08, 03VE, S W V2.04 4-111 07-10  Base Block Spee d Search Control mode VF VFPG SVC FOCPG TQRPG Factory Setting: 0 Settings 0 Stop operation 1 Speed search starts with l ast frequency command 2 Speed search starts w ith minimum output freq uency  This parameter determines the AC mo tor drive restart me[...]

Chapter 4 Parameters | 4-112 Revisi on August 2008, 03VE, S W V2.04  In PG control mode, the AC motor drive w ill execute the speed search fun ction automatically by the PG speed when this setting isn’t set to 0. 07-13  Decel. Tim e Selecti on for Mom enta ry Power Loss (DE B function) Control mode VF VFPG SVC FOCPG TQRPG Factory Setting: 0[...]

Chapter 4 Parameters | Revision August 20 08, 03VE, S W V2.04 4-113 07-1 4 NOT E DC B US v oltage it doesn't need mul ti- fu n cti on te rm i nal s The level for DEB retu r n tim e (Lv=+30V+58V) Lv level Sof t start relay at power side Outp ut frequen cy DEB return time Pr .07 -13 Decel. tim e selection for moment ary powe r l oss DE B f uncti[...]

Chapter 4 Parameters | 4-114 Revisi on August 2008, 03VE, S W V2.04 07-15  Dwell Time at Acce l. Unit: 0.01 Control mode VF VFPG SVC FOCPG Factory Setting: 0.00 Settings 0.00 to 600.00 sec 07-16  Dwell Frequency at A ccel. Unit: 0.01 Control mode VF VFPG SVC FOCPG Factory Setting: 0.00 Settings 0.00 to 600.00 Hz 07-17  Dwell Time at Decel [...]

Chapter 4 Parameters | Revision August 20 08, 03VE, S W V2.04 4-115 07-20  Torque Command Unit: 0.1 Control mode T Q R P G Factory Setting: 0.0 Settings -100.0 to 100.0% (Pr. 07-22 setting=100%)  This parameter is torque command. When Pr.07- 22 is 250% and Pr.07-20 is 100%, the actual torque command = 250% X100% X motor rated torque. 07-21 ?[...]

Chapter 4 Parameters | 4-116 Revisi on August 2008, 03VE, S W V2.04 07- 26 00- 20 07-25 00-2 0 07-2 6 07-2 5 07-2 4=1 07-2 4=1 torque torque torque freque ncy freque ncy frequency Pr .07- 24=0 Runni ng/o pposite running direc tion are li m it ed by Pr .0 7- 25 and P r .0 7-26. When it is forward running, running direct ion is limite d by Pr .00-20 [...]

Chapter 4 Parameters | Revision August 20 08, 03VE, S W V2.04 4-117 07-28  Torque Offset S etting Unit: 0. 1 Control mode SVC FOCPG TQRPG Factory Setting: 0.0 Settings 0.0 to 100.0%  This parameter is torque offset. The motor rated torque is 100%. 07-29  High Torque Offset Unit: 0.1 Control mode SVC FOCPG TQRPG Factory Setting : 30.0 Setti[...]

Chapter 4 Parameters | 4-118 Revisi on August 2008, 03VE, S W V2.04 Positive torque Negative torque speed 06-12 current limit 06-12 current limit 06-12 current limit 06-12 current limit Rever s e motor mode Forward motor mode Forward motor mod e Rever s e motor mode The leve l o f torq ue limit wi ll b e the min. value of following three values 1. [...]

Chapter 4 Parameters | Revision August 20 08, 03VE, S W V2.04 4-119 Group 8 High-function PID Parameters 08-00  Input Terminal for P ID Feedback Control mode VF VFPG SVC FOCPG Factory Setting: 0 Settings 0 No function 1 Negative PID feedback from ex ternal terminal AVI (Pr.03-00) 2 Negative PID feedback from PG card (Pr.10-15, skip direction) 3 [...]

Chapter 4 Parameters | 4-120 Revisi on August 2008, 03VE, S W V2.04 08-03  Derivative Contr ol (D) Unit: 0.01 Control mode VF VFPG SVC FOCPG Factory Setting: 0.00 Settings 0.00 to 1.00 sec  This parameter determines the damping e ffect for the PID feedback loop. If the differen tial time is long, any oscillati on will quickly sub side. If the[...]

Chapter 4 Parameters | Revision August 20 08, 03VE, S W V2.04 4-121 Inp ut Se lec ti on of the PID F ee dbac k PID Cancel led PID Freq . out put c ommand limit T r eatme nt o f t he F eedback Signal F au l t Int egr al T ime P r op or ti on ga in 00- 14=1 0 di spl ay o f t he PID feed bac k D i ffe ren tia l Ti me 00- 20: KP V- C E 0 1/ RS485 03- 0[...]

Chapter 4 Parameters | 4-122 Revisi on August 2008, 03VE, S W V2.04 Control mode VF VFPG SVC FOCPG Factory Setting: 0.0 Settings 0.0 to 3600.0 sec  This parameter defines the time dur ing whic h the PID feedback must be abno rmal before a warning is giv en. It also can be modified accord ing to the sy stem feedback signal time.  If this param[...]

Chapter 4 Parameters | Revision August 20 08, 03VE, S W V2.04 4-123 08- 1 1 08- 10 08- 12 0Hz Sleep Function Freq uency command actua l output frequency sleep time W ake-up frequency Sleep frequency 08-13  PID Deviation Level Unit: 0.1 Control mode VF VFPG SVC FOCPG Factory Setting: 10.0 Settings 1.0 to 50.0% 08-14  PID Deviation Time Unit: 0[...]

Chapter 4 Parameters | 4-124 Revisi on August 2008, 03VE, S W V2.04 + - 08- 25 & 08- 26 08- 27 PI 08- 29 & 08- 30 08- 32 & 08- 33 Limi t + + PID output frequen c y 08- 35= 0 * 1 08- 35= 1 * - 1 08- 23 & 08- 24 mechani c al gea r r at i o outp ut fr equenc y mas ter f reque ncy r eel diamet er li ne s peed Moto r Mo t o r AF M o r DF[...]

Chapter 4 Parameters | Revision August 20 08, 03VE, S W V2.04 4-125 Motor Enc oder PG 2 dr ive line spee d feed back line spe e d com mand AI or com munic atio n  Open-loop, torque mode Motor AI or PG 2 FW D MI=d39 AI PG 1 tens i on com mand oper ation comma nd tor que c o mman d dir ect i on dr iv e line speed input (no t i nd i spens able) 08-[...]

Chapter 4 Parameters | 4-126 Revisi on August 2008, 03VE, S W V2.04 08-22 Wind Mode Control mode VF VFPG SVC FOCPG TQRPG Factory Setting: 0 Settings 0 Rewind 1 Unwind 08-23  Mechanical Gear Ratio A Unit: 1 08-24  Mechanical Gear Ratio B Unit: 1 Control mode VF VFPG SVC FOCPG TQRPG Factory Se tting: 100 Settings 1 to 65535 1:10 10:1 Appl i c a[...]

Chapter 4 Parameters | Revision August 20 08, 03VE, S W V2.04 4-127 Control mode VF VFPG SVC FOCPG TQRPG Factory Setting: 0 Settings 0 Analog input (Pr. 03-00~03-02 is set to 11 PID feedback of tension) 1 Pulse input (Pr.08-40) 08-28 Auto-tuning Tension PID Control mode VF VFPG SVC FOCPG TQRPG Factory Setting: 0 Settings 0 Disable 1 Reel diameter ([...]

Chapter 4 Parameters | 4-128 Revisi on August 2008, 03VE, S W V2.04 Control mode VF VFPG SVC FOCPG TQRPG Factory Setting: 50.0 Settings 0.0 to 1000.0 08-30  Tension PID I1 Unit: 0.01 Control mode VF VFPG SVC FOCPG TQRPG Factory Setting: 1.00 Settings 0.00 to 500.00 sec 08-31 Reserved 08-32  Tension PID P2 Unit: 0.1 Control mode VF VFPG SVC FO[...]

Chapter 4 Parameters | Revision August 20 08, 03VE, S W V2.04 4-129 3 Pulse input (Pr.08-40) 4 DFM-DCM pulse input (Pr.02-18)  When it is set to 1, 3 or 4, the current li ne speed will be sa ved into Pr .08-41 via analog and pulse command. When i t is set to 2, it can ch ange the setting o f Pr.08-41 (current line spe ed) via communication.  [...]

Chapter 4 Parameters | 4-130 Revisi on August 2008, 03VE, S W V2.04 Control mode VF VFPG SVC FOCPG TQRPG Factory Setting: 0.0 Settings 0.0 to 3000.0 m/min 08-40 Pulse Number for Each Meter Unit: 0.1 Control mode VF VFPG SVC FOCPG TQRPG Factory Setting: 0.0 Settings 0.0 to 6000.0 08-41  Current Line Speed Unit: 0.1 Control mode VF VFPG SVC FOCPG [...]

Chapter 4 Parameters | Revision August 20 08, 03VE, S W V2.04 4-131 the path when P r. 0 8- 4 2 i s s e t t o 1 Dr ive r t h e p a t h w h e n P r . 0 8- 4 2 i s s e t t o 2 gear rati o Moto r Enc oder pr ox i mi t y sw itch / enc oder 08-43  Max. Reel Diameter Unit: 0.1 Control mode VF VFPG SVC FOCPG TQRPG Factory Setting: 6000.0 Settings 1.0 t[...]

Chapter 4 Parameters | 4-132 Revisi on August 2008, 03VE, S W V2.04 Control mode VF VFPG SVC FOCPG TQRPG Factory Setting: 1 Settings 1 to 10000ppr 08-50 Coil Number for Eac h Lay er Unit: 1 Control mode VF VFPG SVC FOCPG TQRPG Factory Setting: 1 Settings 1 to 10000 08-51 Material Thickness Unit: 0.001 Control mode VF VFPG SVC FOCPG TQRPG Factory Se[...]

Chapter 4 Parameters | Revision August 20 08, 03VE, S W V2.04 4-133 Settings 0.0~100.0% (according to Pr.08 -26) 08-57 Frequency for Smart Start Unit: 1 Control mode VF VFPG SVC FOCPG TQRPG Factory Setting: 2.00 Settings 0.00~600.00Hz 08-58  Accel. Time for Smart S tart Unit: 0.01 Control mode VF VFPG SVC FOCPG Factory Se tting: 3.00 Settings 0.[...]

Chapter 4 Parameters | 4-134 Revisi on August 2008, 03VE, S W V2.04 Control mode VF VFPG SVC FOCPG Factory Setting: 10 0 Settings 0~100%  The corresponding value for the 100% of dancer i s 10V. 08-64 Allowance Error Detection Time of Tension PID Feedback Unit: 0.1 Control mode VF VFPG SVC FOCPG Factory Setting: 0.5 Settings 0.0~10.0 sec 08-65 Er[...]

Chapter 4 Parameters | Revision August 20 08, 03VE, S W V2.04 4-135 Settings 0.00~100.00 sec 08-71 | 08-75 Reserved 08-76 Sourc e of Tension Se tting Control mode T Q R P G Factory Setting: 0 Settings 0 Communication RS-485 (Pr.08-78) 1 Analog input (Pr. 03-00~03-02 is set to 15 tension setting ) (Pr.08-78) 08-77 Max. Tension Unit: 1 Control mode T[...]

Chapter 4 Parameters | 4-136 Revisi on August 2008, 03VE, S W V2.04 Control mode T Q R P G Factory Setting: 0 Settings 0~100% 08-83  Friction Compensation Unit: 1 Control mode T Q R P G Factory Setting: 0.0 Settings 0.0~100.0% 08-84  Compensation Coefficient of Material Inertial Unit: 1 Control mode T Q R P G Factory Setting: 0 Settings 0~300[...]

Chapter 4 Parameters | Revision August 20 08, 03VE, S W V2.04 4-137 Group 9: Communication Parameters There is a built-in R S-485 serial inter face, marked RJ-11 n ear to the co ntrol terminals. The pins are defined below: 6 1 1: E V 2: G ND 3: S G- 4: S G+ 5: Re served 6: Re served Each VFD-VE AC driv e has a pre-assigned comm unication addre ss s[...]

Chapter 4 Parameters | 4-138 Revisi on August 2008, 03VE, S W V2.04 09-03  COM1 Time-out Detection Unit: 0.1 Control mode VF VFPG SVC FOCPG TQRPG Factory Setting: 0.0 Settings 0.0 ~ 100.0 sec (0.0 disable)  If Pr.09-03 is not set to 0.0, Pr.09-02=0~2, an d there is no communication on the bus d uring the Time Out dete ction period (set by Pr.[...]

Chapter 4 Parameters | Revision August 20 08, 03VE, S W V2.04 4-139 Character ‘8’ ‘9’ ‘A’ ‘B’ ‘C’ ‘D’ ‘E’ ‘F’ ASCII code 38H 39H 41H 42H 43H 44H 45H 46H RTU mode: Each 8-bit data is the combination of tw o 4-bit hexadecimal chara cters. For ex ample, 64 Hex.  2. Data Format 10-bit character frame (For ASCII): ( 7 [...]

Chapter 4 Parameters | 4-140 Revisi on August 2008, 03VE, S W V2.04 DATA (n-1) to DATA 0 Contents of data: Nx8-bit data con sist of 2n A SCII codes n<=16, maximum of 32 ASCII codes LRC CHK Hi LRC CHK Lo LRC check sum : 8-bit check sum co nsists of 2 ASCII codes END Hi END Lo End characters: END1= CR (0DH), END0= LF(0AH) RTU mode: START A silent [...]

Chapter 4 Parameters | Revision August 20 08, 03VE, S W V2.04 4-141 Command message: Re sponse message: ‘0’ ‘1’ ‘2’ ‘7’ ‘0’ ‘7’ ‘0’ Content of starting address 2102H ‘0’ ‘0’ ‘0’ Number of data (count by w ord) ‘2’ ‘0’ ‘D’ ‘0’ LRC Check ‘7’ Content of address 2103H ‘0’ CR ‘7’ END LF[...]

Chapter 4 Parameters | 4-142 Revisi on August 2008, 03VE, S W V2.04 00H 00H 17H 17H Data content 70H Data content 70H CRC CHK Low 86H CRC CHK Low 86H CRC CHK High 22H CRC CHK High 22H (3) 10H: write mul tiple registers (w rite multiple dat a to regi sters) Example: Set the m ulti-step speed , Pr .05-00=50.00 (1388H), Pr .05-01=40. 00 (0F A0H). AC d[...]

Chapter 4 Parameters | Revision August 20 08, 03VE, S W V2.04 4-143 content A0H CRC Check Low ‘9’ CRC Check High ‘A’ 3.4 Check sum ASCII mode: LRC (Longitudinal Redundancy Check) is calculated by summing up, module 256, the values of the bytes from ADR1 to last data character then calculating the hex adecimal representa tion of the 2’ s- [...]

Chapter 4 Parameters | 4-144 Revisi on August 2008, 03VE, S W V2.04 transmitting the CRC value in the message, the upper and lower bytes of the CRC v alue must be swapped, i.e. the lower order by te will be transmitted first. The following is an ex ample of CRC generation using C language. The fun ction takes two argum ents: Unsigned char* dat a Å[...]

Chapter 4 Parameters | Revision August 20 08, 03VE, S W V2.04 4-145 Content Address Function Bit 0 1: EF (external fault) on Bit 1 1: Reset Bit 2 1: B.B. ON 2002H Bit 3-15 Reserved 2100H Error code: refer to Pr.06-17 to Pr.06-22 Bit 0 1: FWD command Bit 1 1: Operation status Bit 2 1: Jog command Status monitor Read only 2119H Bit 3 1: REV command B[...]

Chapter 4 Parameters | 4-146 Revisi on August 2008, 03VE, S W V2.04 STX ‘:’ Address 01H ‘0’ Function 86H Address Low Address High ‘1’ Exception code 02H ‘8’ CRC CHK Low C3H Function Low Function High ‘6’ CRC CHK High A1H ‘0’ Exception code ‘2’ ‘7’ LRC CHK Low LRC CHK High ‘7’ CR END 1 END 0 LF The explanation of [...]

Chapter 4 Parameters | Revision August 20 08, 03VE, S W V2.04 4-147 outportb(POR T+MCR,0x08); /* interrup t enable */ outportb(POR T+IER,0x01); /* interrupt as dat a in */ outportb(POR T+LCR,(inportb(PORT+L CR) | 0x80)); /* the BRDL/BRDH can be access as LCR.b7==1 */ outportb(POR T+BRDL,12); /* set baudra te=9600, 12=1 15200/9600*/ outportb(PORT+BR[...]

Chapter 4 Parameters | 4-148 Revisi on August 2008, 03VE, S W V2.04 2 Modbus ASCII mode, protocol <7,E,1> 3 Modbus ASCII mode, protocol <7,O,1> 4 Modbus ASCII mode, protocol <7,E,2> 5 Modbus ASCII mode, protocol <7,O,2> 6 Modbus ASCII mode, protocol <8,N,1> 7 Modbus ASCII mode, protocol <8,N,2> 8 Modbus ASCII mod[...]

Chapter 4 Parameters | Revision August 20 08, 03VE, S W V2.04 4-149 09-14  Block Transfer 4 Unit: 1 09-15  Block Transfer 5 Unit: 1 09-16  Block Transfer 6 Unit: 1 09-17  Block Transfer 7 Unit: 1 09-18  Block Transfer 8 Unit: 1 09-19  Block Transfer 9 Unit: 1 09-20  Block Transfer 10 Unit: 1 Control mode VF VFPG SVC FOCPG TQRPG[...]

Chapter 4 Parameters | 4-150 Revisi on August 2008, 03VE, S W V2.04 Group 10 PID Control 10-00 Encoder Pulse Unit: 1 Control mode VFPG FOCPG TQRPG Factory Setting: 60 0 Settings 1 to 20000 (Max=20000 for 2-pole motor)  A Pulse Generator (PG) or en coder is used as a sensor that provides a feedback signal of the motor speed. This parameter de fin[...]

Chapter 4 Parameters | Revision August 20 08, 03VE, S W V2.04 4-151 10-02  PG Feedback Fault Tre atment Control mode VFPG FOCPG TQRPG Factory Se tting: 2 Settings 0 Warn and keep operating 1 W arn and RAMP to stop 2 W arn and COAST to stop 10-03  Detection Time for PG Feedba ck Fault Unit: 0.01 Control mode VFPG FOCPG TQRPG Factory Setting: 1[...]

Chapter 4 Parameters | 4-152 Revisi on August 2008, 03VE, S W V2.04  When integral time is set to 0, it is disa bled. Pr.10-08 de fines the sw itch frequency for the ASR1 (Pr.10-04, Pr.10-05) and ASR2 (Pr.10-06, Pr.10-07) . 10-0 8 10-0 4 10-0 5 10-0 6 10-0 7 Hz PI 10-2 1 10-2 2 0H z 5Hz 5H z  When using multi-function input terminals to switc[...]

Chapter 4 Parameters | Revision August 20 08, 03VE, S W V2.04 4-153 Settings 0 to 50% (0: disable) 10-13  PG Slip Detection Time Unit: 0.1 Control mode VFPG FOCPG Factory Setting: 0.5 Settings 0.0 to 10.0 sec 10-14  PG Stall and Sli p Error Treatment Control mode VFPG FOCPG Factory Setting : 2 Settings 0 Warn and keep operating 1 Warn and RAM[...]

Chapter 4 Parameters | 4-154 Revisi on August 2008, 03VE, S W V2.04 4 Phase A is a pul se input and phase B i s a direction input. ( low input=forward direction, high inp ut=reverse directi on) A B FW D RE V 10-16  Output Setting for Frequency Division (denomin ator) Unit: 1 Control mode VFPG FOCPG TQRPG Factory Setting: 1 Settings 1 to 255  [...]

Chapter 4 Parameters | Revision August 20 08, 03VE, S W V2.04 4-155 10-20  Range for PG Positi on Attained (Hom e range) Unit: 1 Control mode VFPG FOCPG Factory Setting: 10 Settings 0 to 20000  This parameter determines the Home posit ion attained in the position control mode. 10-21  P Gain of Zero S peed Unit: 1 Control mode VFPG FOCPG Fa[...]

Chapter 4 Parameters | 4-156 Revisi on August 2008, 03VE, S W V2.04 AUI +10V AUI 0V AUI -10V 0Hz Max. outp ut frequenc y Pr .01- 00 Resoluti on sw itch f requency Pr .10- 25 For ward runn ing Rev erse runni ng Output freq uency Resoluti on sw itch Pr .02- 1 1~02-14 =43 Max. w ait ing time fo r freq uency switch Max. waiting time for freq uency swit[...]

Chapter 4 Parameters | Revision August 20 08, 03VE, S W V2.04 4-157 P I IG B T & PW M M 07-27 TQ B i as 10-09 01-01 01-02 05-01 ~ 09 10-00 10-01 00-20 + - + + + + cu rre n t limit cu r re n t meas ure ac tua l freq ue nc y c urrent f eed bac k to r q ue l i m i t no of f s et by an a l o g inp ut (Pr.03-0 0) to rq ue o f fs et se tti ng c ontro[...]

Chapter 4 Parameters | 4-158 Revisi on August 2008, 03VE, S W V2.04 RUN STOP ON OFF OFF ON 03-0 0~03= 2 (AVI/AUI /ACI is tor que comm and) RUN/ STOP mult i-funct ion input te rm i na l i s se t to 2 6 (torqu e/sp eed mode switch) Co ntrol mod e spee d comm and spee d comm and speed limit speed limit torq ue limit torq ue limit to rq u e comm and to[...]

Chapter 4 Parameters | Revision August 20 08, 03VE, S W V2.04 4-159 Group 11 Advanced Parameters 11-00  System Control Control mode F O C P G Factory Setting: 0 Settings Bit 0 ASR Auto tuning Bit 1 Inertia estimate (only in FOCPG mode) Bit 2 Zero Servo Bit 3 Reserved Bit 4 Enable gain adjustment of position loop KP  Bit 0=1: system will gener[...]

Chapter 4 Parameters | 4-160 Revisi on August 2008, 03VE, S W V2.04 PI Hz 10-06 10-07 10-04 10-05 10-21 10-22 0Hz 10-08 5Hz 5H z PI Hz 11 - 03 11 - 02 0Hz 10 -08 5Hz 5H z PI adj ustment -manua l gai n PI adju stmen t-auto gain 1. Pr . 1 1-01 v alue 2. set Pr.11-00 to 1 Pr.1 1 -1 1 use to ad jus t the strength of zero- servo lock 11-01  Per Unit [...]

Chapter 4 Parameters | Revision August 20 08, 03VE, S W V2.04 4-161  After finishing estim ating and set Pr.11 -00=1 (auto tuning) , using Pr.11-04 to reduce overshoot. Please adjust PDFF gain value by actual situa tion.  Besides traditional PI con trol, it also prov ides PDFF function to reduce ov ershoot for speed control. 1. Get Pr.11-01 v[...]

Chapter 4 Parameters | 4-162 Revisi on August 2008, 03VE, S W V2.04 Hz N-m Fbase 11 - 0 5 / 11 - 0 6 Flux W eak ening C urve 11-06  Gain Value of Flux Weakening Curve for Mo tor 2 Unit: 1 Control mode F O C P G Factory Setting: 90 Settings 0 to 200% 11-07  Detection Time for Phase-loss Unit: 0.01 Control mode VF VFPG SVC FOCPG TQRPG Factory S[...]

Chapter 4 Parameters | Revision August 20 08, 03VE, S W V2.04 4-163 Control mode F O C P G Factory Setting: 0 Settings 0 to 100% 11-12  Speed Response of Flux Weakening Area Unit: 1 Control mode F O C P G Factory Setting: 65 Settings 0 to 150% (0: disable)  It is u sed to control the response spee d fo r the flux weakening area. The larg er n[...]

Chapter 4 Parameters | 4-164 Revisi on August 2008, 03VE, S W V2.04 Settings 0.001 to 65.535 Sec  It is used to lower the blin king frequency of LCD display. 11-17  Low-pass Filter Time of PG2 Pulse Input Unit: 0.001 Control mode VF VFPG SVC FOCPG Factory Setting: 0.100 Settings 0.000 to 65.535 Sec 11-18  APR Gain Unit: 0.01 Control mode F[...]

Chapter 4 Parameters | Revision August 20 08, 03VE, S W V2.04 4-165 This page intention ally left blank[...]

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Revision August 20 08, 03VE, S W V2.04 5-1 Chapter 5 Troubleshooting 5.1 Over Current (OC) ocA oc d OC Over-current dur ing accel erat ion Over-current dur ing accel erat ion Over current Chec k if there is any betw een the U, V , W an d mot or short circuits and ground ing Ye s No No No No No No Ye s Ye s Ye s Rem o ve short c irc uit or g rou nd [...]

Chapter 5 Troubleshooting | 5-2 Revision Aug ust 2008, 03VE, S W V2.04 5.2 Ground Fault GFF Grou nd faul t No Ye s If output circ uit(c able or motor) of AC motor drive is grounded ? Rem o ve grou ndin g Maybe AC motor drive has mal funct ion or misop erat ion due to noise . P lea se contact D EL T A. 5.3 Over V oltage (OV) Over volta ge Ye s No Ye[...]

Chapter 5 Troubleshooting | Revision August 20 08, 03VE, S W V2.04 5-3 5.4 Low V oltage (Lv) Low vol tag e Power cut, incl u ding momentary powe r lo ss Ye s Ye s Ye s Ye s Ye s Ye s No No No No No No No Restar t afte r r eset C h e c k i f t h e r e i s a n y ma l f u n c t i o n comp onen t i n po wer supp ly c irc uit or disconn ection Ch ange d[...]

Chapter 5 Troubleshooting | 5-4 Revision Aug ust 2008, 03VE, S W V2.04 5.5 Over Heat (oH1, oH2, oH3) AC motor dr ive ov er heats Heat s i nk over heats Check i f tempe rat ure of heat si nk is l ar ger than 90 O C No No No Ye s Ye s Ye s Ye s Ye s No Redu c e l oad No T emper ature de tecti on ma lf unc tions . Pl eas e conta ct DEL TA . If cool in[...]

Chapter 5 Troubleshooting | Revision August 20 08, 03VE, S W V2.04 5-5 5.7 Display of KPV -CE01 is A bnormal Abn orm a l dis play or no disp lay Turn the power off and power on agai n after disp lay is o f f No Ye s Ye s Ye s No Dis pla y nor mal? AC motor drive works normally Fix connec tor and eli minate nois e Chec k i f al l connect ors are con[...]

Chapter 5 Troubleshooting | 5-6 Revision Aug ust 2008, 03VE, S W V2.04 5.9 Motor cannot Run Mot or cann ot r un Chec k i f CE01 dis pl ay s no rma ll y No No No No No No No No No No No No No No No Chec k if non-f use breaker and ma gnet ic cont act or are ON Ye s Ye s Ye s Ye s Ye s Ye s Ye s Ye s Ye s Ye s Ye s Set them to ON Reset after clearing [...]

Chapter 5 Troubleshooting | Revision August 20 08, 03VE, S W V2.04 5-7 5.10 Motor S peed cannot be Change d M ot o r c a n r u n b u t cann ot chan ge spee d Ye s Ye s Ye s Ye s Ye s Ye s Ye s Ye s No No No No No No No No No Check i f the setting of the max. freque ncy is too low If the setting of frequency is ou t of range(up per/lowe r) bound Mod[...]

Chapter 5 Troubleshooting | 5-8 Revision Aug ust 2008, 03VE, S W V2.04 5.1 1 Motor St alls during A cceleration Mot or stalls d uring accelerati o n Chec k if acc elera tio n time is too short Ye s Ye s Ye s Ye s No No No No No No Incre ase setting time Ye s Us e spe cia l mot or? Reduc e lo ad or increase the capacity of A C m otor drive Che ck if[...]

Chapter 5 Troubleshooting | Revision August 20 08, 03VE, S W V2.04 5-9 5.13 Electromagnetic/Induction Noise There are many noises surroun d the AC motor drives and inv ade it by radiation or power circuit. It may cause the misoperatio n of control circui t and even damage the AC motor drive. Of cour se, that is a solution to increase the noise tole[...]

Chapter 5 Troubleshooting | 5-10 Revisi on August 2008, 03VE, S W V2.04 4. Store within a rela tive humidity range of 0% to 90% and non-conde nsing environment. Do not turn off the air conditioner and have ex siccator for it. 5.15 A ffecting Other Machines AC motor drive may affect the operation o f other machine due to many reasons. The solutions [...]

Revision August 20 08, 03VE, S W V2.04 6-1 Chapter 6 Fault Code Information and Maintenance 6.1 Fault Code Information The AC motor drive has a comprehensive fault di agnostic system that includes sev eral different alarms and fault messages. Once a fault is detect ed , the corre sponding protective function s will be activated. The follo wing faul[...]

Chapter 6 Fault Code In formation and Maintenance | 6-2 Revision Aug ust 2008, 03VE, S W V2.04 Fault Name Fault Descriptions Corrective Actions Ground fault When (one of ) the output terminal(s) is grounded, short circuit current is more than 50% of AC moto r drive rated current, the AC motor d rive power modul e may be damaged. NOTE : The short ci[...]

Chapter 6 Fault Code In formation and Maintenance | Revision August 20 08, 03VE, S W V2.04 6-3 Fault Name Fault Descri ptions Corrective Actions IGBT overheating IGBT temperatu re exceeds prot ection level 1 to15HP: 90 o C 20 to 100HP: 100 o C 1. Ensur e that the ambient temper ature falls within t he specified temp erature range. 2. Make s ure tha[...]

Chapter 6 Fault Code In formation and Maintenance | 6-4 Revision Aug ust 2008, 03VE, S W V2.04 Fault Name Fault Descriptions Corrective Actions Broken fu se The fuse at DC side is broken for 30hp and below 1. Check whethe r the fuse of the transisto r module is f unctioning well 2. Check whethe r the loading side is short- circu it Electronic Therm[...]

Chapter 6 Fault Code In formation and Maintenance | Revision August 20 08, 03VE, S W V2.04 6-5 Fault Name Fault Descri ptions Corrective Actions Emergency stop 1. W hen the multi-function i nput terminals MI1 to MI6 are set to emergency stop, the AC motor dri ve stops output U, V, W and the motor coasts to stop. 2. Press RESET a fter fault has been[...]

Chapter 6 Fault Code In formation and Maintenance | 6-6 Revision Aug ust 2008, 03VE, S W V2.04 Fault Name Fault Descriptions Corrective Actions It will be displ ayed when slip exce eds Pr.05-26 se tting and time exceeds Pr.05- 27 setting. 1. Check if motor para meter is correct (please decrease the loa d if overload 2. Check the settings of Pr.05-2[...]

Chapter 6 Fault Code In formation and Maintenance | Revision August 20 08, 03VE, S W V2.04 6-7 6.2 Maintenance and Inspections Modern AC motor driv es are based on solid state electroni cs technology. Prev entive maintenance is required to operate this AC motor driv e in its opti mal condition, and to ensure a long life. It is recommended to have a[...]

Chapter 6 Fault Code In formation and Maintenance | 6-8 Revision Aug ust 2008, 03VE, S W V2.04 Periodical Maintenance  Ambient environment Maintenance Period Check Items Methods and Criterion Daily Half Year One Year Check the ambient temperature, humidity, vibration and see if there are any dust, gas, oil or water drops Visual inspection and me[...]

Chapter 6 Fault Code In formation and Maintenance | Revision August 20 08, 03VE, S W V2.04 6-9 Maintenance Period Check Items Methods and Criterion Daily Half Year One Year If there is any color change by overheating Vis ual inspecti on { If there is any dust or di rt Visua l inspec tion {  Main c ircuit Maintenance Period Check Items M ethods a[...]

Chapter 6 Fault Code In formation and Maintenance | 6-10 Revisi on August 2008, 03VE, S W V2.04  DC capacity of main c ircuit Maintenance Period Check Items Methods and Criterion Daily Half Year One Year If there is any leak of liquid, color change, crack or deformation Visu al inspecti on { Measure static capa city when required Static capacity[...]

Chapter 6 Fault Code In formation and Maintenance | Revision August 20 08, 03VE, S W V2.04 6-11  Printed circuit board and connector of main circuit Maintenance Period Check Items Methods and Criterion Daily Half Year One Year If there are any loose screws and connectors Tighten the screws and press the connectors firmly in pla ce. { If there is[...]

Chapter 6 Fault Code In formation and Maintenance | 6-12 Revisi on August 2008, 03VE, S W V2.04 This page intention ally left blank[...]

Revision August 2008, 03VE, SW V2.04 A-1 Appendix A Specifications Voltage Class 230V Class Model Number VFD-XXXV 007 015 022 037 055 075 110 150 185 220 300 370 Max. Applicable M otor Output (kW) 0.75 1.5 2.2 3.7 5.5 7.5 11 15 18.5 22 30 37 Max. Applicable M otor Output ( hp) 1.0 2.0 3.0 5.0 7.5 10 15 20 25 30 40 50 Rated Output Capaci ty (kVA) 1.[...]

Appendix A Specifications | A-2 Revision August 20 08, 03VE, S W V2.04 General Specifications Control System 1 V/ f curve; 2 V/ f+PG; 3 SVC; 4 FOC+PG; 5 TQR+PG Start Torque Starting torque is 150% at 0.5H z and 0Hz with FOC + PG control mode Speed Control Rang e 1:100 Sensorless vector (up t o 1:1000 when using PG card) Speed Control R esolution ±[...]

Revision August 20 08, 03VE, S W V2.04 B-1 Appendix B Accessories B.1 A ll Brake Resistors & Brake Units Used in AC Motor Drives Note: Please only use DELTA resistors and reco mmended values. Other resistors and v alues will void Delta’s warranty . Please contact your nearest De l ta representativ e for use o f special resi stors. For instanc[...]

Appendix B Accessories | B-2 Revision August 20 08, 03VE, S W V2.04 1. Please select the facto ry setting resistance v alue (Watt) and th e duty-cy cle value (ED%). 2. If damage to the drive or other equipm ent are due to the fact that the b rake resistors and the brake modules in use a re not provided by Delta, th e warranty w ill be void. 3. Take[...]

Appendix B Accessories | Revision August 20 08, 03VE, S W V2.04 B-3 R/L1 S/L2 T/L3 NFB MC V F D S e ri e s MOTOR O.L. U/T1 V/T2 W/T3 +P -N () () B1 B2 SA R/L1 S/L2 T/L3 MC IM BR O.L. Ther mal Overl oad Relay or temp eratu re swit ch Surge Absorber Thermal Overload Relay Brake Resistor Brake U ni t +P -N () () Note1: When using the AC drive with DC [...]

Appendix B Accessories | B-4 Revision August 20 08, 03VE, S W V2.04 B.1.1 Dimensions and Weights for Brake Resistor s (Dimensions are in millimeter) Order P/N: BR080W200, BR080W750, BR300W 070, BR300W100, BR300W250, BR300W40 0, BR400W150, BR400W040 Model no. L1 L2 H D W Max. Weight (g) BR080W200 BR080W750 140 125 20 5.3 60 160 BR300W070 BR300W100 B[...]

Appendix B Accessories | Revision August 20 08, 03VE, S W V2.04 B-5 Order P/N: BR500W030, BR500W100, BR1KW020, BR 1KW075 Model no. L1 L2 H D W Max. Weight (g) BR500W030 BR500W100 335 320 30 5.3 60 1100 BR1KW020 BR1KW075 400 385 50 5.3 100 2800[...]

Appendix B Accessories | B-6 Revision August 20 08, 03VE, S W V2.04 Order P/N: BR1K0W050, BR1K2W008 , BR1K2W6P8, B R1K5W005, BR1K5W040 B.1.2 Specifications for Brake Unit 230V Series 460V Series 2015 2022 4030 4045 4132 Max. Motor Power (kW) 15 22 30 45 132 Max. Peak Discharge Current (A) 10%ED 40 60 40 60 240 Continuous Discharge Current (A) 15 20[...]

Appendix B Accessories | Revision August 20 08, 03VE, S W V2.04 B-7 B.1.3 Dimensions for Brake Unit (Dimensions are in millimeter [inch]) Figure 1: VFDB2015, VFDB2022, VFDB4030, VFDB4045 80. 0 [3.15] 121.0 [4 .76 ] 189. 5 [7.46 ] 200. 0 [7.87 ] 130.0 [5 .12 ] R3. 3 [R0. 13] AC T. YELLO W CHARGE GREEN ERR . RED[...]

Appendix B Accessories | B-8 Revision August 20 08, 03VE, S W V2.04 Figure 2: VFDB4132 VFDB4132 CHARGE ACT OC OH[...]

Appendix B Accessories | Revision August 20 08, 03VE, S W V2.04 B-9 B.2 No-fuse Circuit Breaker Chart For 3-phase drives, the current rating o f the breaker sh all be within 2-4 times maximum input current rating. (Refer to Appendix A for rated inpu t current) 3-phase Model Recommended no-fuse breaker (A) Model Recommended no-fuse breaker (A) VFD00[...]

Appendix B Accessories | B-10 Revi sion August 2008, 03V E, SW V2.04 B.3 Fuse Specification Chart Smaller fuses than those shown in the table are permitted. Line Fuse Model I (A) Input I (A) Output I (A) Bussmann P/N VFD007V23A-2 5.7 5.0 10 JJN-10 VFD007V43A-2 3.2 2.7 5 JJN-6 VFD015V23A-2 7.6 7.0 15 JJN-15 VFD015V43A-2 4.3 4.2 10 JJN-10 VFD022V23A-[...]

Appendix B Accessories | Revision August 20 08, 03VE, S W V2.04 B-11 B.4 AC Reacto r B.4.1 AC Input Reactor Recommended Value 460V, 50/60Hz, 3-Phase Inductance (mH) kW HP Fundamental Amps Max. continuous Amps 3% impedance 5% impedance 0.75 1 4 6 9 12 1.5 2 4 6 6.5 9 2.2 3 8 12 5 7.5 3.7 5 8 12 3 5 5.5 7.5 12 18 2.5 4.2 7.5 10 18 27 1.5 2.5 11 15 25[...]

Appendix B Accessories | B-12 Revi sion August 2008, 03V E, SW V2.04 Inductance (mH) kW HP Fundamental Amps Max. continuous Amps 3% impedance 5% impedance 18.5 25 80 120 0.2 0.4 22 30 100 150 0.15 0.3 30 40 130 195 0.1 0.2 37 50 160 240 0.075 0.15 460V, 50/60Hz, 3-Phase Inductance (mH) kW HP Fundamental Amps Max. continuous Amps 3% impedance 5% imp[...]

Appendix B Accessories | Revision August 20 08, 03VE, S W V2.04 B-13 B.4.3 Applications for AC Reactor Connected in input cir cuit Application 1 Question When more than one AC mo tor drive is connected to the same pow er, one of them is ON during operation. When applying to one of the AC motor driv e, the charge current of capacity may cause voltag[...]

Appendix B Accessories | B-14 Revi sion August 2008, 03V E, SW V2.04 Correct wiring DC powe r reac tor reactor AC moto r dr ive moto r sili con recti fier Application 3 Question Used to improve th e input pow er factor, to reduce harmonics and prov ide protection from AC line distur bances. (surges, switching spikes, short interru ptions, etc.). AC[...]

Appendix B Accessories | Revision August 20 08, 03VE, S W V2.04 B-15 B.5 Zero Phase Reactor (RF220X 00A ) Recommended Wire Size Cable type ( Note ) AW G mm 2 Nominal (mm 2 ) Qty. Wiring Method ≦ 10 ≦ 5.3 ≦ 5.5 1 Diagram A Single- core ≦ 2 ≦ 33.6 ≦ 38 4 Diagram B ≦ 12 ≦ 3.3 ≦ 3.5 1 Diagram A Three- core ≦ 1 ≦ 42.4 ≦ 50 4 Diag[...]

Appendix B Accessories | B-16 Rev ision August 2008, 03V E, SW V2.04 B.6 DC Choke Recommend ed V alues 230V DC Choke Input voltage kW HP DC Amps Inductance (mh) 0.75 1 9 7.50 1.5 2 12 4.00 2.2 3 18 2.75 3.7 5 25 1.75 5.5 7.5 32 0.85 7.5 10 40 0.75 11 15 62 Built-in 15 20 92 Built-in 18.5 25 110 Built-in 22 30 125 Built-in 30 40 -- Built-in 230Vac 5[...]

Appendix B Accessories | Revision August 20 08, 03VE, S W V2.04 B-17 B.7 Remote Controller RC-01 Dimensions are in millimeter AFM ACM +10V AV I D C M MI5 FWD REV JO G 86 5 4 1 6 1 51 41 3 1 1 RC -0 1 te rm in a l blo ck Wiring connecti ons VFD-VE I/O Bloc k VFD-VE Programming: Pr.00-20 set to 2 Pr.00-21 set to 1 (ex ternal controls) Pr.02-00 set to[...]

Appendix B Accessories | B-18 Rev ision August 2008, 03V E, SW V2.04 B.8 PG Card (for Encoder) B.8.1 EMV-PG01X AB2: PG2 si gnal mode switch ABZ1: PG1 si gnal mode switch PG1 Pulse feedba ck PG2 Pulse in put PS1: 5/12V switch 1. Terminals descri ptions Terminal Symbols Descriptions VP Power source o f EMV-PG01X (u se PS1 to switch 12V/5V) Output Vol[...]

Appendix B Accessories | Revision August 20 08, 03VE, S W V2.04 B-19 Types of Pulse Generators Maximum Wire Length Wire Gauge Output Voltage 50m Open Collector 50m Line Driver 300m Complementary 70m 1.25mm 2 (AWG16) or above 4. Basic Wiring Dia gram wiring 1 R/L 1 S/L2 T/L 3 NF B R S T +1 +2/B1 B2 U/T 1 V/T2 W/T3 M 3~ - U W V VP DCM A1 A1 B1 B1 Z1 [...]

Appendix B Accessories | B-20 Rev ision August 2008, 03V E, SW V2.04 wiring 2 R/L 1 S/L2 T/L 3 NF B R S T +1 +2/B1 B2 U/T 1 V/T2 W/T3 M 3~ - U W V VP DCM A1 A1 B1 B1 Z1 Z1 PG jumper Braki ng resis tor (optio nal) Motor Non- fuse brea ker MI1 MI2 MI3 MI4 MI6 MI5 DCM +24V FWD/STOP REV/STOP Multi-step 1 Multi-step 2 Multi-step 3 Multi-step 4 No functi[...]

Appendix B Accessories | Revision August 20 08, 03VE, S W V2.04 B-21 ABZ1+ PS1 AB2+PS1 Types of Pulse Generators 5V 12V 5V 12V Line driver Q Q OC 5V TP 12V OC 5V TP 12V OC 5V TP 12V OC 5V TP 12V Complementary O/P 0V VCC OC 5V TP 12V OC 5V TP 12V OC 5V TP 12V OC 5V TP 12V B.8.2 EMV-PG01O PG OUT Pulse output AB2: PG2 signal mode switch ABZ1: PG1 sign[...]

Appendix B Accessories | B-22 Rev ision August 2008, 03V E, SW V2.04 Terminal Symbols Descriptions DCM Power source and input signal common A1, B1, Z1, A1 B1 Z1 Input signal from e ncoder. Input ty pe is selected by ABZ1 . It can be 1-phase or 2-phase input. Maximum 300kP/se c A2, B2, A2 B2 Input signal from e ncoder. Input ty pe is selected by AB2[...]

Appendix B Accessories | Revision August 20 08, 03VE, S W V2.04 B-23 wiring 1 R/ L 1 S/L2 T/L 3 NF B R S T +1 +2 /B 1 B2 U/ T 1 V/T 2 W/ T 3 M 3~ - U W V VP DC M A1 A1 B1 B1 Z1 Z1 PG j umpe r B ra k e re s ist o r ( o pt io na l) Moto r No - f use br e ak e r MI1 MI2 MI3 MI4 MI6 MI5 DC M +24V FWD/ST OP REV/STO P Mul t i- step 1 Multi -step 2 Multi [...]

Appendix B Accessories | B-24 Rev ision August 2008, 03V E, SW V2.04 5. Types of Pulse Generators (Encoders) ABZ1+PS1 AB2+PS1 Types of Pulse Generators 5V 12V 5V 12V VOLTAGE O/P 0V VCC OC 5V TP 12V OC 5V TP 12V OC 5V TP 12V OC 5V TP 12V Open collector O/P 0V VCC OC 5V TP 12V OC 5V TP 12V OC 5V TP 12V OC 5V TP 12V Line driver Q Q OC 5V TP 12V OC 5V [...]

Appendix B Accessories | Revision August 20 08, 03VE, S W V2.04 B-25 B.8.3 EMV-PG01L PG OUT pulse output AB2: PG2 signal mode switch ABZ1: PG1 s ign al mode switch P G 1 pulse feedback P G 2 pulse input 1. Terminals descri ptions Terminal Symbols Descriptions VP Power source o f EMV-PG01L Output Voltage: +5V ± 5% 200mA DCM Power source and input s[...]

Appendix B Accessories | B-26 Rev ision August 2008, 03V E, SW V2.04 b. Recommended wire size 0 .21 to 0.81 mm 2 (AWG24 to AWG18). 3. Wire length : (wire length and signal frequen cy are in inverse proportion) Types of Pulse Generators Maximum W ire Length Wire Gauge Output Voltage 50m Open Collector 50m Line Driver 300m Complementary 70m 1.25mm 2 [...]

Appendix B Accessories | Revision August 20 08, 03VE, S W V2.04 B-27 wiring 2 R/L 1 S/L2 T/L 3 NF B R S T +1 +2/B1 B2 U/T 1 V/T2 W/T3 M 3~ - U W V VP DCM A1 A1 B1 B1 Z1 Z1 PG jumper Braki ng resis tor (optio nal) Motor Non- fuse brea ker MI1 MI2 MI3 MI4 MI6 MI5 DCM +24V FWD/STOP REV/STOP Multi-step 1 Multi-step 2 Multi-step 3 Multi-step 4 No functi[...]

Appendix B Accessories | B-28 Rev ision August 2008, 03V E, SW V2.04 ABZ 1 AB2 Types of Pulse Generators 5V 5V Line driver Q Q OC TP OC TP Complementary O/P 0V VCC OC TP OC TP[...]

Appendix B Accessories | Revision August 20 08, 03VE, S W V2.04 B-29 B.9 A MD-EMI Filter Cross Reference AC Driv es Model Number FootPrint VFD007V43A-2, VFD015V43A-2, VFD022V43A-2 RF022B43AA Y VFD037V43A-2 RF037B43BA Y VFD055V43A-2, VFD075V43A-2, VFD110V43A-2, VFD110V43B-2 RF110B43CA Y VFD007V23A-2, VFD015V23A-2 10TDT1W4C N VFD022V23A-2, VFD037V23A[...]

Appendix B Accessories | B-30 Rev ision August 2008, 03V E, SW V2.04 5. The cover of EMI filter and AC motor driv e or grounding should be fixed on the metal plate and the contact area should be as large as possible. Choose suitable moto r cab le and precautions Improper installatio n and choice o f motor cable w ill affect the performance of EMI f[...]

Appendix B Accessories | Revision August 20 08, 03VE, S W V2.04 B-31 The length of motor cable When motor is driv en by an AC motor drive of PW M type, the motor terminals w ill experience surge voltages easily due to componen ts conversion of AC mo tor drive and cabl e capacitance. When th e motor cable is v ery long (especially for the 460V serie[...]

Appendix B Accessories | B-32 Rev ision August 2008, 03V E, SW V2.04  If the length i s too long, the stray capa citance betw een cables will increa se and may cause leakage curr ent. It will activ ate the protection of over current, increase lea kage current or not insure the correction of curren t display. The worst ca se is that AC motor driv[...]

Appendix B Accessories | Revision August 20 08, 03VE, S W V2.04 B-33 B.9.1 Dimensions Dimensions are in millimeter and (inch) Order P/N: RF015B21AA / RF022B43AA 239 (9.4 ) 118 90 (3. 54) 28 (1.1 ) 50 (1.9 7) 226 (8.9 ) 5.5 (3. 37) 226 (8.9 ) 16 (0. 63) 24 (0. 94)[...]

Appendix B Accessories | B-34 Rev ision August 2008, 03V E, SW V2.04 Order P/N: RF022B21BA / RF037B43BA 30 2 11 0 15 0 31 5 5.5 30 60 30 2 15 30[...]

Appendix B Accessories | Revision August 20 08, 03VE, S W V2.04 B-35 Order P/N: RF110B43CA 60 33 200 120 398 382 26 20 382 7.0[...]

Appendix B Accessories | B-36 Rev ision August 2008, 03V E, SW V2.04 Order P/N: 10TDT1W4C Order P/N: 26TDT1W4C[...]

Appendix B Accessories | Revision August 20 08, 03VE, S W V2.04 B-37 Order P/N: 50TDS4W4C Order P/N: 100TDS84C[...]

Appendix B Accessories | B-38 Rev ision August 2008, 03V E, SW V2.04 Order P/N: 200TDDS84C Order P/N: 150TDS84C[...]

Appendix B Accessories | Revision August 20 08, 03VE, S W V2.04 B-39 Order P/N: 180TDS84C[...]

Appendix B Accessories | B-40 Rev ision August 2008, 03V E, SW V2.04 B.10 Multi-function I/O Extension Card B.10.1 Functions EMV-APP01 optional multi -function I/O ex tension card is e xclusively designed for VFD-VE series and used w ith firmware v ersion 2.04 and abov e. It communicates w ith the AC motor drive by RS-485 communicati on port (COM1)[...]

Appendix B Accessories | Revision August 20 08, 03VE, S W V2.04 B-41 Terminals Description 5V Output p ower 500mA Max GND Analog signal common terminal NOTE This GND terminal is on ly used for 5V terminal on EMV-APP01. Plea se do NOT confuse with DCM terminal. SO1-MCM SO2-MCM Multi-function analog voltage ou tput term inal 0~10 .0V (output current:[...]

Appendix B Accessories | B-42 Rev ision August 2008, 03V E, SW V2.04 B.10.2 Dimensions B.10.3 Wiring An alo g s ig nal com m on Ou tput po wer re fer t o Pr . 02- 23 to Pr . 02 -27 r e fer to P r .03 -21 to Pr.0 3 -2 4 r e fe r to P r .0 2-35 to Pr .0 2 - 42 When wiring, please refer to the multi-function i nput/output function in parameters group [...]

Appendix B Accessories | Revision August 20 08, 03VE, S W V2.04 B-43 This page intention ally left blank[...]

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Revision August 20 08, 03VE, S W V2.04 C-1 Appendix C How to Select the Right AC Motor Drive The choice of the right AC motor driv e for the appl ication is very important an d has great influence on its lifetime. If the cap acity of AC mo tor drive is t oo large, i t cannot offer co mplete protection to the motor and motor m aybe damaged. If the c[...]

Appendix C How to Select the Right AC Motor Drive | C-2 Rev ision August 2008, 03V E, SW V2.04 1. When one AC motor drive operates one motor The starting capaci ty should be less th an 1.5x rated capacity of AC mo tor drive The starting capacity = ) ( _ _ _ _ _ 5 . 1 375 cos 973 2 kVA drive motor AC of capacity the t N GD T N k A L × ≤ ⎟ ⎟ ?[...]

Appendix C How to Select the Right AC Motor Drive | Revision August 20 08, 03VE, S W V2.04 C-3 2.3 When it is running conti nuously  The requirement of load capa city should be less than the capacity of AC motor drive(kVA) The requirement of load capa city= ) ( _ _ _ _ _ cos kVA drive motor AC of capacity the P k M ≤ × × ϕ η  The motor [...]

Appendix C How to Select the Right AC Motor Drive | C-4 Rev ision August 2008, 03V E, SW V2.04 Selection Note 1. When the AC Motor Driv e is connected dire ctly to a large -capacity pow er transformer (600kVA or above) or when a phase le ad capacitor is switched, excess pea k currents may occur in the power input cir cuit and the conv erter section[...]

Appendix C How to Select the Right AC Motor Drive | Revision August 20 08, 03VE, S W V2.04 C-5 C.3 How to Choose a Suitable Motor Standard motor When using the AC Motor Drive to operate a standard 3-phase induction mo tor, take the following precautio ns: 1. The energy loss is greater than for an inv erter duty motor. 2. Avoid running motor at low [...]

Appendix C How to Select the Right AC Motor Drive | C-6 Rev ision August 2008, 03V E, SW V2.04  Resonant mechanical vibration: anti-vi bration (damping) rubbers should be used to mount eq uipment that runs a t varying speed.  Motor imbalance: special care i s required for operation at 50 or 60 Hz and higher frequency.  To avoid resonances,[...]

Appendix C How to Select the Right AC Motor Drive | Revision August 20 08, 03VE, S W V2.04 C-7 The torque characteristics of a motor operated by an AC motor drive and commercial mains power are different. Below you’ll find th e torque-speed cha racteristics of a standard motor (4-pol e, 15kW): AC motor drive Motor 180 155 140 100 80 55 38 0 32 0 [...]

Appendix C How to Select the Right AC Motor Drive | C-8 Rev ision August 2008, 03V E, SW V2.04 This page intention ally left blank.[...]