Datalogic DS6400-105-012 manual

DS6400 Reference Manual[...]

Datalogic Automation Srl Via Lavino, 265 40050 - Monte S. Pietro Bologna - Italy DS6400 Reference Manual Ed.: 10/2012 © 2003 – 2012 Datalogic Automation S.r.l.  ALL RIGHTS RESERVED.  Protected to the fullest extent under U.S. and international la ws. Copying, or altering of this document is prohibite d without express written co nsent from[...]

iii CONTENTS REFERENCES ............................................................................................................ vi Reference Documentation ........................................................................................... vi Services and Support ..........................................................................[...]

iv 3.4.1 Code Verifier ............................................................................................................... 37 3.5 Outputs ....................................................................................................................... 37 3.6 User Interface - Host....................................................[...]

v 9.4.1 Reading Conditions .................................................................................................. 100 9.5 Reading Diagrams .................................................................................................... 102 9.5.1 DS6400 Standard Model ..................................................................[...]

vi REFERENCES REFERENCE DOCUMENTATION The documentation related to the DS6400 management is listed below:  CBX100/CBX500 Installation Manuals  PWR series power supply unit Installation Manuals  Document about the Ethernet connectivity  Document about the Profibus connectivity  ID-NET™ Fixed Baudrate Application Note  GFC-60 90°[...]

vii COMPLIANCE ELECTRICAL SAFETY This product conforms to the applic able requirements cont ained in the European St andard for electrical safety EN-609 50 at the date of manufacture. WARNING This symbol refers to operations that must be performed by qualified personnel only. Example: opening the device. LASER SAFETY The following information is pr[...]

viii Warning labels indicating exposure to laser light and the device classif ication are applied onto the body of the scanner ( Figure A): AVOID EXP OSURE LASER R ADIATION IS EMITTED FROM THIS APERT URE AVOID EX POSURE – LASER LI GHT IS EM ITTED F ROM THIS APER TURE Laser Safety Label for Oscillating Mirror and Stand ard Models DS6400 CAUTION-CL[...]

ix CE COMPLIANCE Warning: This is a Class A product. In a domestic environment this product may cause radio interference in which case the user may be required to take adequate measures. FCC COMPLIANCE Modifications or changes to this equipment without the expressed written approval of Datalogic could void the authority to use the equipment. This d[...]

x GENERAL VIEW DS6400 Figure A - DS6400 Laser Saf ety Label W ar ning and Device Class Label Identif ication Label Connector Panel Display and Key pad Panel Laser Beam Output W indow 1 3 7 6 5 2 Service Cap 4 6 4 3 1 2 7 5[...]

xi DS6400 Figure B - DS6400 Oscillating Mirror Version Laser Safety Label 1 Laser Beam Output W indow 2 Figure C – Display a nd Keypad Panel Programming Keypad Phase On LED TX Da ta LE D Pow er On L ED LCD Display 1 2 3 5 4 2 3 4 5 1 1 2[...]

xii Figure D – Connector Pane l for Master/Slave Mode ls Main/Aux. Interf ace 25-p in D-Sub male connec tor 1 Lonworks 9-pin m ale connector 2 Lonworks 9- pin f emale connector 3 Figure E – Connector Pane l for Ethernet Models M ai n/ A ux . I nt e rf ac e 26- pi n D -S ub m a le co nn ec to r 1 E t he r ne t 4 - pi n f em a l e co nn e ct o r [...]

xiii Figure F – Connector Pa nel for DeviceNet Models Main/Aux. Interf ace 26-p in D-Sub male connec tor 1 DeviceNet 5-pin male connect or 2 Lonworks 9- pin f emale connector 3 Figure G – Connect or Panel for Profibus Models Main/Aux. Interf ace 26-p in D-Sub male connec tor 1 Prof ibus 9-pin f emale c onnector ( white) 2 Lonworks 9- pin f emal[...]

xiv GUIDE TO INSTALLATION POINT-TO-POINT INSTA LLATION The following can be used as a checklist to verify all the necessary steps to complete installation of the DS6400 scanner. 1) Read all information in the section “Compliance” at the beginning of this manual. 2) Correctly mount the scanner using the bracke t provided according to the informa[...]

xv MASTER/SLAVE LONWOR KS INSTALLATION The following can be used as a checklist to verify all the steps necessary to complete installation of the DS6400 scanner in a Master/Slave Lonworks network. 1) Read all information in the section “Compliance” at the beginning of this manual. 2) Correctly mount the scanner using the bracke t provided accor[...]

xvi 7) Send the configuration to the Master. 8) Perform the External Memory Backup Procedure for system backup purposes (see par. 10.2). For backward compatibility you can perform the ASR Network Configuration procedure f or system backup purposes (see par. 10.3.1). 9) Exit the configuration program and run your application. The installation is now[...]

INTRODUCTION 1 1 1 INTRODUCTION 1.1 PRODUCT DESCRIPTION The DS6400 is a high performance laser scanner in a complete range of industrial bar code readers offering an innovative and modular solution in terms of reading performance, connectivity and maintenance, in addition to a completely new hardware and software platform. The DS6400 has been speci[...]

DS6400 REFERENCE MANUAL 2 1 1.2 APPLICATIONS The DS6400 barcode reader is specifically de signed for industrial applications and for all cases requiring high reading perform ance such as:  code reconstruction  reading of codes covered by plastic film  reading of codes with a wide depth of field  reading of high resolution codes position[...]

INTRODUCTION 3 1 Feature Benefit Master working as a Multiplexer on high speed Lonworks bus  Great competitiveness of the offer, since the cost of an external multiplexer is saved;  High data transfer on an industrial, reliable bus running at 1,2 Mbit/sec. Genius™ Configuration SW  Reduced learning time, with an easy wizard approach; [...]

DS6400 REFERENCE MANUAL 4 1 1.4 OSCILLATING MIRROR MODELS Oscillating mirror models are used when coverage of a large reading area is required, mainly in picket fence applicatio ns. The DS6400 scanner mounts a dedicated optic head with integrated oscillating mirror driven by a linear motor. The speed, the precision, the repeatability, and the relia[...]

INTRODUCTION 5 1 The mirror can be deflected up to 40°. Oscillation with respect to the output window median axis is asymmetrical ( see figure below). 40° 3 7 . 5 ° 0° - 2. 5° Figure 3 - Oscillating Mirror M aximum A perture and A symmetry By configuring the oscillating speed up to the maximum value of 19 Hz, raster emulation can be performed [...]

DS6400 REFERENCE MANUAL 6 1 The following example represents the selection of an ang le of +10° for the bottom line and an angle of +20° for the top line (see figure below). +17.5° +37.5° +27.5° Figure 5 - Oscillating Mode Refer to chapter 2 for more information on scanner mounting and positioning. 1.5 INDICATORS The DS6400 has three LEDs on t[...]

INTRODUCTION 7 1 1.6.1 Internal Net This submenu can be used as an alternative to configuratio n through Genius™, to assign the DS6400 scanner within a local Lonworks master/slave network. It allows defining the scanner function (slave/master) within the Lonworks network and, if configured as Slave, its address. To enter the Internal Net submenu [...]

DS6400 REFERENCE MANUAL 8 1 1.6.3 PackTrack (Auto) This submenu can be used to execute the Automatic PackTrack Calibration procedure for the Reading Station when the Master scanner is in PackTrack or Continuous Operating Modes. Performing this procedure through the Keypad/Display Menu is an alternative to Automatic PackTrack Calibration through the[...]

INTRODUCTION 9 1 1.7 AUTO PACKTRACK™ CALIBR ATION FOR READI NG STATION USING SCANNER MENU 1.7.1 Auto PackTrack Conditions and Limits The Conditions and Limits for Auto PackTrack Calibra tion are summarized here for convenience and are also integrated into the following procedure descriptions:  The following scanners are supported by Auto PackT[...]

DS6400 REFERENCE MANUAL 10 1 1.7.2 Auto PackTrack Parameter Descriptions Menu Branch Default Note PackTrack Automatic Packtrack Calibration procedure for the Reading Station Version 2 Select the version number of the PCT-8000 pack Cal Type XYZ XYZ calibration is forced. X Cal Absolute Absolute X position is forced. X Offset - Set the zero point of [...]

INTRODUCTION 11 1 Z Offset (if necessary): for packs that are elevat ed above th e conveyor surface (for example on tilt trays), this parameter sets an offset for the height o f a pack so that Z = 0 corresponds to the bottom of the pack. 1.7.3 Auto PackTrack Setup After setting the initial parameters in the PackTrack menu the Au to PackTrack setup [...]

DS6400 REFERENCE MANUAL 12 1 Figure 6 - PCT-8000 First Run After elaborating the passage of t he parcel, the Master scanner again shows the status of each node (of each scanner of the cluster) and then the Continue or Stop screen. 6. Repeat steps 3 - 5 chan ging the PCT-8000 X position (i.e. always before the PS Line (reference point) and parallel [...]

INTRODUCTION 13 1 7. At the last step in the sequence the displa y prompts to place a barcode label centered onto the physical X position (X Offset) on the conveyor. Press the ENT (enter) key to Continue. You have 2 minutes to read the code before the procedure ends automatically. Be careful that the barcode is not accidentally read in the act of p[...]

DS6400 REFERENCE MANUAL 14 1 1.8 ACCESSORIES The following accessories are available on request for DS6400: Name Description Part Number Power Supplies PG6002 Single unit power supply (US) 93ACC1718 PG6001 Single unit power supply (UK) 93ACC1719 PG6000 Single unit power supply (EU) 93ACC1720 PWR-120 J-box power unit 110/230 VA C 24 V 120 W 93ACC153[...]

INTRODUCTION 15 1 Name Description Part Number Mirrors GFC-60 90° mirror 93A201100 GFC-600 90° mirror close distance 93A201102 * Connection Boxes CBX100 Compact Connection Box 93A301067 CBX500 Modular Connection Box 93A301068 CBX800 Gateway Connection Box 93A301077 BM100 Backup Module 93ACC1808 BA100 DIN Rail Adapters for CBX 93ACC1821 BA200 Bosc[...]

DS6400 REFERENCE MANUAL 16 2 2 INSTALLATION To install the system follow the given procedure: 1. Select the mounting location for DS6400; 2. Mount the DS6400 scanner; 3. Position the scanner with respect to the barcode; 4. Proceed with system electrical connection; 5. Install the Genius™ program on the PC and configure the scanner. 6. Set the Fla[...]

INSTALLATION 17 2 2.2 MECHANICAL MOUNTING 2.2.1 Mounting the Scanner The DS6400 reader can be positioned and installed in the best way possible as a result of the patented Step-a-Head™ feature. Thanks to the separation between Head and Base, you can modify the orientation of the decoder base, and therefore display-keypad and connector panels, whi[...]

DS6400 REFERENCE MANUAL 18 2 The following diagrams give the overall dimensions of the reader standard model, oscillating mirror model and mounting brackets. They may be used for their installation. 4.33 4.45 110 113 99 3.90 76 30 74 2.99 1.18 2.85 85 16.5 30 3.34 0.65 60 2.36 1.18 mm inch Figure 11 - DS6400 O verall Dimensions = = = = 82 3.22 20 0[...]

INSTALLATION 19 2 3.35 0.65 2.36 1.18 3.90 2.72 4.11 2.50 4.34 4.01 2.20 4.48 4.45 7.08 mm inch 30 60 85 16.5 104.5 63.5 69 99 113 114 56 110.3 102 180 Figure 13 - DS6400 Oscillating Mirro r Model Overall Dimensions 1.65 0.4 0.86 0.98 0.71 3.22 1.96 0.78 5.11 0.16 0.43 0.55 0.55 2.83 3.93 0.43 1.96 1.96 1.37 0.15 1.41 2.95 mm inch 42 10 22 18 25 20[...]

DS6400 REFERENCE MANUAL 20 2 2.2.2 Mounting the Scan ner with Accessories The following accessories allow inst alling the DS6400 reader in the most suitable p osition for your network layout: - ST-237 mou nting bracket; - ST-210 mou nting bracket; - FBK-6000 fast bracket. The ST-237 is a 106° mounting bracket to be mounted on the reader as display[...]

INSTALLATION 21 2 The FBK-6000 is a fast bracket kit allowing a quick and easy mounting of the scanner on th e ST-237 bracket. First, it is necessary to fix the FBK-6000 to the DS6400 scanner by means of the mounting screws: Figure 17 – Mounting the FBK-6000 on the Sc anner Then, attach the assembly to the mounting bracket by slipping the hook in[...]

DS6400 REFERENCE MANUAL 22 2 2.3 POSITIONING THE SCANNER The DS6400 reader is able to decode moving barcode labels at a variety of angles, however significant angular distortion may degrade reading performance. When mounting DS6400 take into consideration these three ideal label posit ion angles: Pitch 0° , Skew 10° to 30° and Tilt 0° . Follow [...]

INSTALLATION 23 2 The Tilt angle is represented by the value T in Figure 21. Figure 21 - "Tilt" A ngle 2.3.1 16° Skew Positioning The DS6400 scanner is mounted on the ST-237 106° mounting bracket (see Figure 12) which guara ntees a built-in Skew angle ( S in t he figure below) of 16° with respect to the frame plane (typically the Skew [...]

DS6400 REFERENCE MANUAL 24 2 2.3.2 45° Skew Positioning The DS6400 scanner is mounted on the ST-210 90° mounting bracket (see Figure 14). By adjusting th e mounting bracket guides, reach 45° for the Skew angle ( S in the figure below) to avoid the direct reflection of the laser light emitted by the scanner: Figure 23 – 45° Skew In stallation [...]

CBX ELECTRICAL CONNECTIONS 25 3 3 CBX ELECTRICAL CONNECTIONS Each scanner model has the following connectors: Scanner Model Connectors Master/Slave 25-pin male serial interface and I/O connector 9-pin male Lonworks connector ( see caution below ) 9-pin female Lonworks connector Ethernet 26-pin male serial interface and I/O connector 9-pin female Lo[...]

DS6400 REFERENCE MANUAL 26 3 The table below gives the pinout of the CBX100/500 terminal block connectors. Use this pinout when the DS6400 reader is connected by means of the CBX100/500: CBX100/500 Terminal Block Con nectors Group Name Function Vdc Power Suppl y Input Volt age + GN D Power Suppl y Input Volt age - Input Power Ear th Protection E ar[...]

CBX ELECTRICAL CONNECTIONS 27 3 NOTE To avoid electromagnetic interference when the scanner is connected to a CBX connection box, verify the jumper positions in the CBX as indicated in its Installation Manual. 3.1 POWER SUPPLY Power can be supplied to the scanner through the CBX100/500 spring clamp terminal pins as shown in Figure 24: V+ in Earth G[...]

DS6400 REFERENCE MANUAL 28 3 3.2.1 RS232 Interface The main serial interface is used in this case for point- to-point connections; it handles communication with the host computer and allows both transmission of code data and the programming of the scanner. This is the default setting. The following pins are used for RS232 interface connection: CBX1[...]

CBX ELECTRICAL CONNECTIONS 29 3 3.2.2 RS485 Full-Duplex Interface The RS485 full-duplex (5 wires + shield) interface is used for non-polled communication protocols in point-to-point connections over lon ger distances (max 1200 m / 3940 ft) than those acceptable for RS232 communications or in electrically noisy environments. If the shield is tied to[...]

DS6400 REFERENCE MANUAL 30 3 3.2.3 RS485 Half-Duplex Interface NOTE This interface is provided for backward compatibility. We recommend using the more efficient Lonworks network for Master/Slave or Multiplexer layouts. The RS485 half-duplex (3 wires + shield) interface is used for polled communication protocols. It can be used for Multidrop connect[...]

CBX ELECTRICAL CONNECTIONS 31 3 #1 #0 (up to 31) Scanner Scanner Scanner Slave Slave Slave Main Interf ace RS232/RS485 HOST Multidrop GND Shield Multid rop - Multid rop + 1200 m Max Length Multidrop Cable V+ V- V dc Earth GND V dc Earth GND V dc Earth GND PG-6000 PG-6000 PG-6000 PG-6000 MUL T IPLEXER Shield to Ear th 120 Ohm CBX100/500 Shield float[...]

DS6400 REFERENCE MANUAL 32 3 3.3 AUXILIARY RS232 INTERFACE The auxiliary serial interface is used exclusiv ely for RS232 point-to-point connections. It is principally used for scanner configuration from a laptop PC but is also available for LOCAL ECHO to a monitoring PC or for Pass through layouts. This interface is active when the Data Tx paramete[...]

CBX ELECTRICAL CONNECTIONS 33 3 3.4 INPUTS There are four optocoupled polarity insensitive inputs available on the scanner: Input 1 (External Trigger/PS), Input 2 (Encoder), Input 3 and 4 generic inputs. The electrical features of the inputs are: Maximum voltage: 30 Vdc Maximum current Input 1 and 2: 12 mA (scanner) + 12 mA (CBX) Maximum current In[...]

DS6400 REFERENCE MANUAL 34 3 The driving logic of the input signals may be powered, for convenience, with the voltage supply at the CBX terminal block spring clamp s (V+) and (V-). In this case, however, the device is no longer electrically isolate d. The voltage available on pins V+ and V-, is physically the same as the input power for the scanner[...]

CBX ELECTRICAL CONNECTIONS 35 3 INPUT 2 (ENCODER) CONNECTIONS USING DS6400 POWER (r e d ) (wh i te ) O E K -1 En co d e r (P N P ) (b l a ck ) Figure 37 - OEK-1 Encoder PNP Usin g DS6400 Power P ower to Input I n pu t D e v i c e S i g n al Input Dev i ce Refer enc e In p u t D e vi ce (E n c o d e r ) Figure 38 - Encoder NPN Us ing DS6400 Power IN[...]

DS6400 REFERENCE MANUAL 36 3 NOTE Terminal pins I34B are common to both inputs 3 and 4 and therefore these inputs cannot be driven by opposite polarity de vices. INPUT 3 - 4 CONNECTIONS USING DS6400 POWER (CBX500 Onl y) Power to Input Device Input Input Devi ce Signal Refere nce Input Device Figure 41 - PNP Input 3 - 4 Using DS6400 Power Power to I[...]

CBX ELECTRICAL CONNECTIONS 37 3 3.4.1 Code Verifier If the DS6400 is used as a Code Verifier, the verifier code can be configured in software through the Genius™ configuration program. However it is also possible to u se one of the inputs to trigger when the scanner should store a code read as the verifier code. The Code Verifier parameter must b[...]

DS6400 REFERENCE MANUAL 38 3 The function of each output can be defined by t he user (No Read, Right, Wrong, etc.). Refer to the Genius™ Help On Line. The output signals are fully programmable being determined by the configured Activation/Deactivation events, Deactivation Timeout or a combination of the two. By default, Output 1 is associated wit[...]

CBX ELECTRICAL CONNECTIONS 39 3 OUTPUT 1 and 2 CONNECTIONS USING EXTERNAL POWER Ou t pu t D e vi ce P owe r Refe renc e O utput S ig n a l Out p u t D evi ce Figure 47 - Open Emitter Ou tput Using External Power O utput Dev i ce G roun d Refer enc e Ou t p u t Si gnal Out p u t D evi ce Figure 48 - Open Collector Output Using External Power OUTPUT [...]

DS6400 REFERENCE MANUAL 40 3 OUTPUT 3 CONNECTIONS USING EXTERNAL POWER (CBX500 Only) Output Signal External Device Power or Ground Re ferenc e Figure 51 - Ouput 3 Usin g External Power The command signals are filtered and generate a delay of about 50 µs for Output 1 and 2 and 1 ms for Output 3. 3.6 USER INTERFACE - HOST The following table contain[...]

CUSTOM CABLE ELECTRICAL CONNE CTIONS 41 4 4 CUSTOM CABLE ELECTRICAL CONNECTIONS Each scanner model has the following connectors: Scanner Model Connectors Master/Slave 25-pin male serial interface and I/O connector 9-pin male Lonworks connector ( see caution below ) 9-pin female Lonworks connector Ethernet 26-pin male serial interface and I/O connec[...]

DS6400 REFERENCE MANUAL 42 4 The details of the connector pins are indicated in the following table: 14 1 25 13 10 19 1 18 9 26 Figure 52 - 25-pin Conne ctor Figure 53 - 26 -pin Connector DS6400 25/26-pi n D-sub Connector Pinout Pin Name Func tion Chassis - internally connecte d to GND 1 CHASSIS Cable shield connected to ch assis 20 RX Receive Data[...]

CUSTOM CABLE ELECTRICAL CONNE CTIONS 43 4 4.1 POWER SUPPLY The supply voltage for correct operation of the scanner must be betwe en 15 and 30 VDC. The max. power consumption is 24 W including startup current. Datalogic strongly recommends a minimum 24 Vdc supply voltage when using a master/slave configuration. Several accessory power supplies are a[...]

DS6400 REFERENCE MANUAL 44 4 4.2.1 RS232 Interface The main serial interface is used for communication with the Host computer and allows both transmission of code data and configuring the reader. The overall maximum cable length should not exceed 15 m (50 ft). The following pins of the 25/26-pin connector are used for RS232 interface connecti on: P[...]

CUSTOM CABLE ELECTRICAL CONNE CTIONS 45 4 4.2.2 RS485 Full-Duplex Interface The RS485 full-duplex (5 wires + shield) interface is used for non-polled communication protocols in point-to-point connections over lo nger distances than those acceptable for RS232 communications or in electrically noi sy environments. The overall maximum cable length sho[...]

DS6400 REFERENCE MANUAL 46 4 4.2.3 RS485 Half-Duplex Interface NOTE This interface is provided for backward compatibility. We recommend using the more efficient Lonworks network for Master/Slave or Multiplexer layouts. The RS485 half-duplex (3 wires + shield) interface can be used for p olled communication protocols. It can be used for Multidrop co[...]

CUSTOM CABLE ELECTRICAL CONNE CTIONS 47 4 Figure 60 – DS6400 Multid rop Connection to a Multiplexer[...]

DS6400 REFERENCE MANUAL 48 4 4.3 AUXILIARY INTERFACE The auxiliary serial interface is used exclusiv ely for RS232 point-to-point connections. It is principally used for scanner configuration from a laptop PC but is also available for LOCAL ECHO to a monitoring PC or for Pass through layouts. This interface is active when the Data Tx parameter is e[...]

CUSTOM CABLE ELECTRICAL CONNE CTIONS 49 4 the same value which usually corresponds to 5 ms when us ing a photoelectric sensor, while I2 is set to 500  s when this input is used for the Encoder. The maximum Encoder f requency is 2 kHz . Input 1 (External Trigge r/PS) is used in the On-Line and PackTrack™ o perating Modes and tells the scanner t[...]

DS6400 REFERENCE MANUAL 50 4 INPUT 1 - 2 CONNECTIONS USING EXTERNAL POWE R E X T E RN AL T R I G G E R / E N C OD E R DS 6 40 0 + 5 V A/B Vext B/ A V ~ ~ + - Gr ou nd Figure 64 – PNP Command Input Connec tion Using External Po wer E X T E RNAL TRI G GE R/ E NCODE R DS 6 4 0 0 A/B Vex t B/ A V + 5V ~ ~ + - G r oun d Figure 65 - NPN Command Input C[...]

CUSTOM CABLE ELECTRICAL CONNE CTIONS 51 4 INPUT 3 - 4 CONNECTIONS USING EXTERNAL POWE R E XTE R N A L DEV I CE D S 6 400 I3A Vext G r o un d V + 5 V ~ ~ + - Gro u n d V I4A + 5V ~ ~ + - I34B Vext Figure 67 - I3/I4 PNP Input Command using External Power 4.4.1 Code Verifier If the DS6400 is used as a Code Verifier, the verifier code can be configured[...]

DS6400 REFERENCE MANUAL 52 4 Output 3 has different electrical features. It is a bi-directional solid state relay with built-in current limit protection. Output 3 Maximum Voltage ± 100 V ( Vext only ) Collector Current (pulse) 300 mA Max. at 25°C (Ambient temperature) 240 mA Max. at 50°C (Ambient temperature) Collector Current (continuous) 200 m[...]

CUSTOM CABLE ELECTRICAL CONNE CTIONS 53 4 DS 6 40 0 U SER I N T ERF A C E V ex t 100 V dc max A/ B B/ A Figure 69 – Outp ut 3 Interface The command signals are filtered and generate a delay of about 50 µs for Output 1 and 2 and 1 ms for Output 3. 4.6 USER INTERFACE How To Build A Simple Interface Test Cable: The following wiring diagram shows a [...]

DS6400 REFERENCE MANUAL 54 5 5 LONWORKS CO NNECTIONS CAUTION Do not connect an RS232 port to the 9-pin Lonworks Connector. This may damage your Laptop PC . The local network used by DS6400 exploi ts a Lonworks standard communication system requiring only two wires (polarity insensitive) to enable a connection. The connector also provides a positive[...]

LONWORKS CONNECTIO NS 55 5 5.1 NETWORK TERMINATION When building a Lonworks system the network must be properly terminated by positioning the BT-6000 Lonworks terminator in the DS6400 master reader and in the last DS6400 slave reader. Each side of the terminator provides a different connector; thus, it can be inserted either into the Lonworks 9-pin[...]

DS6400 REFERENCE MANUAL 56 5 The following diagram represents the connection between a DS6400 working as master and a DS6400 working as a slave reader. The cable shield for LON A/B is connected to pin1 - CHASSIS. Master 8 Slave 3 7 5 4 3 5 4 VS_I/O REF_I/O 9 1 2 8 7 9 1 2 LON A LON B VS GND AW G 16 AW G 16 = male connecto r = female connecto r CHAS[...]

LONWORKS CONNECTIO NS 57 5 The diagram below represents the termination of a DS6400 (Master/Slave model) working as master by means of the BT-6000. Ma ste r BT - 600 0 F em al e Si d e = ma le co n n e ct o r = f e m a l e c o n n e c to r 8 6 7 9 6 9 3 2 8 7 3 2 LO N A LO N B VS VS_ I/ O GN D T RE F _I / O Figure 74 – DS6400 Mast er Terminati on[...]

DS6400 REFERENCE MANUAL 58 6 6 FIELDBUS CONNECTIO NS 6.1 ETHERNET INTERFACE This connector is only available f or DS6400 Ethernet models and allows the Ethernet connection between the host and the reader. Figure 77 –DS64 00 M12 4-pin D-Coded Fem ale Ethernet Connector This interface and the connector pinout (see the following table) are IEEE 802.[...]

FIELDBUS CONNECTIONS 59 6 6.2 ETHERNET INTERFACE (OLDER MODELS) The RJ45 connector is only available for older DS6400 Ethernet models and allows the Ethernet connection between the host and the reader. 1 8 Figure 79 – DS6400 RJ4 5 Female Modular Connector This interface and the connector pinout (see the following table) are IEEE 802.3 10 BaseT an[...]

DS6400 REFERENCE MANUAL 60 6 The Ethernet interface can be used for TCP/IP communication with a remote or local host computer by connecting the scanner to a LAN. It can also be connected d irectly to a host PC. The following is an example of a connection to a LAN through a Hub using a straight through cable: D S 64 00 5 H U B / S W IT C H 3 4 2 1 6[...]

FIELDBUS CONNECTIONS 61 6 6.3 DEVICENET INTERFACE NOTE When using DeviceNet, the Main serial interface is disabled and must not be physically connected. The 5-pin male connector is only available in the DS6400 DeviceNet model and allows connection between the host and the reader: 1 3 2 4 5 Figure 82 - Dev iceNet 5-pin Male Conne ctor DS6400 5-pin D[...]

DS6400 REFERENCE MANUAL 62 6 6.4 PROFIBUS INTERFACE The 9-pin Profibus female connector (white) is only available in the DS6400 Profibus model and allows connection between the host and the reader: 5 1 9 6 Figure 83 - Profibus 9 -pin Fema le Connector DS6400 9-pin Profibus connector pinout Pin Name Function 1 Shield* Shield, Protective Ground resp.[...]

TYPICAL LAYOUTS 63 7 7 TYPICAL LAYOUTS DS6400 scanners are mainly designed to work together on a high performance Lonworks sub-network to create multi-sided and omnidirectional reading stations that can interface with Serial or Fieldbus Host networks. This chapter covers the most common Lonworks layouts. DS6400 scanners can however, be connected in[...]

DS6400 REFERENCE MANUAL 64 7 NOTE For some DS6400 Lonworks Network layouts, power is pro pagated through the 9-pin scanner connectors. A specific jumper setting is required in CBXs to pass scanner power to the presence sensor, encoder, etc. 7.1.1 Small Synchronized Network When building a small local Lonworks network (less than 10 scanners), the DS[...]

TYPICAL LAYOUTS 65 7 The following image shows a system consisting of five reade rs (mixed 8K and 6K) where the external signals (trigger, encoder, serial to host , etc.) are connected to the master through the CBX100. Note: In a mixed 8K and 6K family scanner network, only the 8K family scanner can be Master. The entire system is powered by the PW[...]

DS6400 REFERENCE MANUAL 66 7 7.1.2 Multidata Network In this layout, one master and up to 7 DS6400 slave readers have their own P.S. and therefore multiple reading phases. Each P.S. is connected through a CBX100, which in turn is connected to its relative scanner through a CAB-Sxx cable. Typically these systems are reading stations wh ich are locat[...]

TYPICAL LAYOUTS 67 7 7.1.3 Fieldbus Networks The Fieldbus models (Ethernet, DeviceNet, or Profibus) offer connectivity without any converter or adapter needed. The DS6400 Lonworks master communicates as a Fieldbus slave to a remote host (i.e. remote PC connected via Internet or PLC Fieldbus Master) by means of a cable connected to the Fieldbus conn[...]

DS6400 REFERENCE MANUAL 68 7 NOTE To interface DS6400 scanners to other Host types (Fieldbus and no n- Fieldbus), use the CBX800 Gateway with Host Interface Modules. The Master scanner in this case is a standard Master/Slave Serial model which requires the BT-6000 terminator. * P.S. (Presence Sensor) connect ed to Input 1 (External Tr igger/PS) inp[...]

SOFTWARE CONFIGURA TION 69 8 8 SOFTWARE CO NFIGURATION 8.1 GENIUS™ INSTALLATION Genius ™ is a new Datalogic scanner configurat ion tool providing several important advantages:  Wizard approach for new users;  Multi-language version;  Defined configuration directly stored in the reader;  Communication protocol independent from the ph[...]

DS6400 REFERENCE MANUAL 70 8 After defining the parameter values the following window appears allowing to complete the reader configuration as follows: - Saving the configuration to disk; - Switching to Advanced mode; - Sending the configuration to the scanner. Figure 90 - Genius™ W izard Closing Windo w Test Operating Mode NOTE This operating mo[...]

SOFTWARE CONFIGURA TION 71 8 On Line Operating Mode Figure 92 - On Line Mode Se lection This operating mode causes the reader to be connected to an external Presence Sensor using I1A and I1B (External Trigger/PS) inputs. During the active phase of the presence sensor, the DS6400 reader tries to acquire and correctly decode the code. In case the dec[...]

DS6400 REFERENCE MANUAL 72 8 8.2.2 Genius™ Network Setup Through Master Network Setup allows configuring your Local Lonworks Network through the Master using Genius™. Three different procedures are available to define the number of network slave scanners, their label and address according to two main conditions: Condition Available Procedure Fe[...]

SOFTWARE CONFIGURA TION 73 8 The following dialog box appears asking whether to send the configuration to the Local Device or not: 2. Click the "Yes" button, then click on the icon available on the Toolbar to make the “Devices” area appear next to the Parameter Explorer window. By repeatedly clicking the icon this area will be display[...]

DS6400 REFERENCE MANUAL 74 8 3. Then, proceed with the network setup by using one of the icons available on the Tool Bar according to the procedure to follow: = Net-Autoset procedure = Network Wizard procedure = Express Network Setup procedure Net-Autoset This procedure is to be used when all scanner addresses and labels ar e unknown (typically whe[...]

SOFTWARE CONFIGURA TION 75 8 Network Wizard Before performing this procedure, a Lonworks address must be assigned to each slave scanner. The most practical method is through the Net-Autoset procedure. See par. 8.2.3 for alternative address assignment methods. Once all addresses have been assigned, the Network Wizard is to be used when one or more s[...]

DS6400 REFERENCE MANUAL 76 8 2. If desired, select a slav e scanner within the "Current Devices" area and click on the icon (or select the "Show Device" option from the right-click menu) to make the dialog box appear as follows: The "Show Device" option is particularly useful after the Net-Autoset procedure or whenever[...]

SOFTWARE CONFIGURA TION 77 8 8.2.3 Alternative Sla ve Address Assignment As alternatives to Network Setup through the Master, each Slave scanner can be assigned an address through the following methods:  address setting through the Local Device Network Settings item in the Device Menu with the slave scanner connected to Genius™  manual addr[...]

DS6400 REFERENCE MANUAL 78 8 8.3.1 Genius™ Shortcuts fo r Net work Configuration Once the Network Setup is structured in Genius and the Master is configured, there are a few shortcuts that Genius offers to quickly configure the slaves. By right-clicking on a device in the "Devices" area a shortcut menu appears which allows you to:  C[...]

SOFTWARE CONFIGURA TION 79 8 It is possible to Paste, Send or Load configurations simultaneously 1 to a selected number of devices by clicking the relative device check box and executing the desir ed command. These same functions 2 can be selected from the Edit menu as well. 1 Not for Master and Slaves simultaneously. 2 Not for Master and Slaves si[...]

DS6400 REFERENCE MANUAL 80 8 8.4 PARAMETE R DEFAULT VA LUES The following table contains the list of the factor y default settings for the DS6400. Genius™ also allows checking the parameter default values by selecting the " Compare parameters" option available in the Tools menu and comparing the current scanner configuration to the defa[...]

SOFTWARE CONFIGURA TION 81 8 Parameter Default Setting Reading Parameters Beam Shutter Disabled Overflow Start Ratio 5 Overflow Stop Ratio 5 Reading Mode Reconstruction Reading Condition Standard Reconstruction Parameters Enabled Stacked Code Disabled (unchecked) Extended Min Match 0 Position Tolerance 50 Duration Tolerance 50 Min Start/Stop Number[...]

DS6400 REFERENCE MANUAL 82 8 Parameter Default Setting Parameters Stop Bits 1 Auxiliary Serial Port Search for CBX BM100 at Device Startup Enabled (checked) Data Tx Enabled (checked) Heartbeat Disable Pass Through Disabled (unchecked) Parameters Baud Rate 115200 Parity None Data Bits 8 Stop Bits 1 Digital I/O Setting Digital Input Lines Setting Deb[...]

SOFTWARE CONFIGURA TION 83 8 Parameter Default Setting Diagnostics PackTrack Debug Message Tx Disabled (unchecked) Enable Checked Conveyor Info Not Available Refresh Time 2 sec Statistics Enabled (checked) Energy Saving Energy Saving Configuration Disabled (unchecked) User Information Section End User Name Empty Device Name Empty Line Name Empty[...]

DS6400 REFERENCE MANUAL 84 9 9 READING FEATURES 9.1 DS6400 FLASH™ DYNAMIC FOCUS The DS6400 has an innovative linear motor designed to control the focus position of the scanner via software. This dynamic system, called FLASH™ , is able to move the focus position rail to rail, from the minimum position to the maximum position. The FLASH™ functi[...]

READING FEATURES 85 9 9.1.3 Triggered Mode In Triggered mode, the focus position can be set depending on the received external input (photocell, barrier, serial message…). This mode represents the most traditional Flash™ function, since it requires photocells, barriers or a dedicate d interface to the Host (PC or PLC). Figure 99 – Flas h™ T[...]

DS6400 REFERENCE MANUAL 86 9 9.2 ADVANCED CODE RECONSTRUCTION (ACR™ 4) The traditional way of barcode reading could be called “Linear Reading”. In this case, the laser beam crosses the barcode symbol from its begin ning to its end as sho wn in the following figure: Laser Beam Figure 101 – Li near Reading In Advanced Code Reconstruction mode[...]

READING FEATURES 87 9 The decoder will be able to read th e label with a tilt angle between +  max and -  max as shown in the following figure: Conveyor Laser Beam No Read No Read -  +  0 ° O K O K O K O K O K No Read Figure 104 – Readi ng Zones w ith  Max 9.3 PACKTRACK™ PackTrack™ is a patented operating mode for Datalogic Om[...]

DS6400 REFERENCE MANUAL 88 9 For correct functioning, t he PackTrack™ operating mode requires a calibration just after the installation of the scanners. This operation is absolutely necessary to accurately locate barcodes on a fixed reference system. PackTrack™ uses a right-handed reference system (right hand with thumb = X axis; forefinger = Y[...]

READING FEATURES 89 9 9.3.1 Auto PackTrack™ Calibration for Reading Station Usi ng DLAPC In a Master /Slave Reading Station working in PackTrack™ or Continuous operating mode, the entire Reading Station can be automatically calibrated using the DLAPC tool in Genius™. The following paragraphs detail the Conditions and Limits, Parameters, and P[...]

DS6400 REFERENCE MANUAL 90 9 Auto PackTrack Parameter Descriptions By means of the software tool DLAPC, it is possible to perform the Auto PackTrack setup procedure for PackTrack™ and Continuous Operating Mode applications. Select the "DLAPC" option from the Tools menu or click on the related icon on the Tool Bar to open the following d[...]

READING FEATURES 91 9 Calibration Type : XYZ calibration with Absolute X position is forced. The coordinates for the three axes are calibrated. The X coordinate f or all slaves is relative to a precise point (reference point). This requires that the X Offset be set which will be used to harmonize the X=0 coordinate of all of the individual slaves. [...]

DS6400 REFERENCE MANUAL 92 9 Auto PackTrack Setup 1. Click on the Start button and follow the instructions given in the Auto PackTrack procedure window. The first message is sent to the slaves and thei r status is shown in the synoptic buttons at the top of the window. The scanner status indicated by each synoptic button has the following conventio[...]

READING FEATURES 93 9 NOTE If there are any nodes that show as U or L , then you should Stop the procedure and correct the problem. If the nodes respond with I , N , or C then you can Continue with the procedure. To run each instruction press the Next button. The procedure repeats the steps asking to change the PCT-8000 X position (i.e. always befo[...]

DS6400 REFERENCE MANUAL 94 9 3. The Absolute X coordinate requires placing a barcode label centered onto the physical X position (X Offset) on the conveyor (previously set in the dialog box), you have 2 minutes to read the code before the procedure ends automatically. NOTE Be careful that the barcode is not accidentally r ead in the act of placing [...]

READING FEATURES 95 9 Auto PackTrack Report The Auto PackTrack Report file can be downloaded from the Master scanner RAM by using the Tools>File transfer… menu in Genius™. The report is divided into three sections. The first section contains the general calibration parameters: ----------- ------------ ----------- ---- PARAMETERS ----------- [...]

DS6400 REFERENCE MANUAL 96 9 The last section summarizes the calibration status of each scanner. ----------- ------------ ----------- ---- SCANNERS STATE SUMMARY ----------- ------------ ----------- ---- Scanner E Calibrated and verified Scanner F Calibrated and verified Scanner J Calibrated and verified Scanner K Calibrated and verified Scanner L [...]

READING FEATURES 97 9 1. Select the “SPY” option from the Tools menu or click on the related icon on the Genius™ toolbar to open the following dialog box: NOTE When selecting a slave scanner through the Master, click on the slave in the Devices window, then click the SPY icon. Figure 109 – Openi ng the Spy Window 2. Once the Spy window has [...]

DS6400 REFERENCE MANUAL 98 9 3. By selecting the “PackTrack Calibration” option a further dialog box appears allowing to start calibration: Figure 111 – Performin g the PackTrack™ Calib ration 4. Place the code at one of the desired positions on the scan line (i.e. Position 1). 5. Measure the X, Y and Z coordinates relative to the center of[...]

READING FEATURES 99 9 7. Repeat the same procedure for Position 2 and Position 3. 8. After calibrating the 3 positions, press the “Validate Calibration” button to validate the calibration settings. Before closing the dialog box, press the Run Test button to test the calibration results and efficiency. See the following figure. Figure 112 – Te[...]

DS6400 REFERENCE MANUAL 100 9 9.4 PERFORMANCE The scan rate is 800 scans/sec. Refer to the diagrams in par. 9.5 for further details on the re ading features. These diagrams are taken o n various resolution sample codes at a 25  C ambient temperature depending on the conditions listed under each dia gram. If standard models do not satisfy specifi[...]

READING FEATURES 101 9 Minimum Code Height for ACR Reading (mm) 45° 30° Conveyor Speed (m/s) 0.5 1 1.5 2 2.5 3 0.5 1 1.5 2 2.5 3 0.25 8 9 11 13 15 17 5 7 8 10 11 13 0.30 8 10 12 14 16 18 6 7 9 10 12 13 Code 128 – GS1-128 0.33 9 11 13 14 16 18 6 8 9 11 12 14 Code Resolution 0.38 10 11 13 15 17 19 7 8 10 11 13 14 (mm) 0.50 12 13 15 17 19 21 8 9 1[...]

DS6400 REFERENCE MANUAL 102 9 9.5 READING DIAGRAMS The reading diagram given below illustrates the convention used to calculate the minimum and maximum reading distance for barcodes. This procedure allows calculating the reading distance of your scanner when working with a f ocus different from the one display ed in the reading diagrams given in pa[...]

READING FEATURES 103 9 9.5.1 DS6400 Standard Model DS6400-100-0XX Resolution: 0.20 mm/8 mils The diagram shows a global reading area, whic h includes all possible focus positions, and the reading area obtained for the DS6400-100-0XX operating with f ocus position = 65 cm and barcode density of 0.20 mm (8 mils). It is possible to obtain t he minimum[...]

DS6400 REFERENCE MANUAL 104 9 The curves show the minimum and maximum radial distance. 38 36 85 40 (in) 100 95 34 (cm) 90 80 75 70 65 60 26 24 28 30 32 55 22 0 40 45 50 55 60 65 70 75 (cm) 80 85 90 95 100 0 16 22 (in) 18 20 24 26 30 28 32 34 38 36 40 50 45 40 20 18 16 Min. Reading Distance Max. Reading Distance Reading distance Focus Distance Figur[...]

READING FEATURES 105 9 DS6400-100-0XX - Resoluti on: 0.25 mm/10 mils The diagram shows a global reading area, whic h includes all possible focus positions, and the reading area obtained for the DS6400-100-0XX operating with f ocus position = 90 cm and barcode density of 0.25 mm (10 mils). It is possible to obtain t he minimum and maximum distance v[...]

DS6400 REFERENCE MANUAL 106 9 The curves show the minimum and maximum radial distance. 42 40 95 44 (in) 110 105 38 (cm) 100 90 85 80 75 70 30 28 32 34 36 65 26 0 45 50 55 60 65 70 75 80 (cm) 85 90 95 100 105 18 24 (in) 20 22 26 28 32 30 34 36 40 38 42 60 55 50 24 22 20 Max. Reading Distance Reading distance Focus Distance 110 115 46 115 48 120 44 4[...]

READING FEATURES 107 9 DS6400-100-0XX - Resoluti on: 0.30 mm/12 mils The diagram shows a global reading area, whic h includes all possible focus positions, and the reading area obtained for the DS6400-100-0XX operating with focus position = 110 cm and barcode density of 0.30 mm (12 mils). It is possible to obtain t he minimum and maximum distance v[...]

DS6400 REFERENCE MANUAL 108 9 The curves show the minimum and maximum radial distance. 60 56 130 64 (in) 160 150 52 (cm) 140 120 110 100 90 80 36 32 40 44 48 70 28 0 55 60 65 70 75 80 85 90 (cm) 95 100 105 11 0 115 22 28 (in) 24 26 30 32 36 34 38 40 44 42 46 60 50 40 24 20 16 Max. Readin g Distance Reading distance Focus Dist ance 120 125 68 170 72[...]

READING FEATURES 109 9 DS6400-100-0XX - Resoluti on: 0.38 mm/15 mils The diagram shows a global reading area, whic h includes all possible focus positions, and the reading area obtained for the DS6400-100-0XX operating with focus position = 140 cm and barcode density of 0.38 mm (15 mils). It is possible to obtain t he minimum and maximum distance v[...]

DS6400 REFERENCE MANUAL 110 9 The curves show the minimum and maximum radial distance. 60 56 130 64 (in) 160 150 52 (cm) 140 120 110 100 90 80 36 32 40 44 48 70 28 0 50 60 70 80 90 100 1 10 120 (cm) 130 1 40 150 160 170 20 32 (in) 24 28 36 40 48 44 52 56 64 60 68 60 50 40 24 20 16 Max. Reading Dista nce Reading distance Focus Distance 180 68 170 72[...]

READING FEATURES 111 9 DS6400-100-0XX - Resoluti on: 0.50 mm/20 mils The diagram shows a global reading area, whic h includes all possible focus positions, and the reading area obtained for the DS6400-100-0XX operating with focus position = 120 cm and barcode density of 0.50 mm (20 mils). It is possible to obtain t he minimum and maximum distance v[...]

DS6400 REFERENCE MANUAL 112 9 The curves show the minimum and maximum radial distance. 64 60 140 68 (in) 170 160 56 (cm) 150 130 120 110 100 90 40 36 44 48 52 80 32 0 50 60 70 80 90 100 1 10 120 (cm) 130 140 150 160 170 20 32 (in) 24 28 36 40 48 44 52 56 64 60 68 70 60 50 28 24 20 Max. Reading Distance Reading distance Focus Distance 180 72 180 76 [...]

READING FEATURES 113 9 9.5.2 DS6400 Oscillating Mirror Model DS6400-105-0XX - Resolution: 0.20 mm/8 mils The diagram shows a global reading area, whic h includes all possible focus positions, and the reading area obtained for the DS6400-105-0XX operating with f ocus position = 60 cm and barcode density of 0.20 mm (8 mils). It is possible to obtain [...]

DS6400 REFERENCE MANUAL 114 9 The curves show the minimum and maximum radial distance. 36 85 (in) 34 (cm ) 90 80 75 70 65 60 26 24 28 30 32 55 22 0 40 45 50 55 60 65 70 75 (cm) 80 85 90 0 16 22 (in) 18 20 24 26 30 28 32 34 36 50 45 40 20 18 16 Min. Readi ng Distance Max. Reading Distance Reading distance Focus Distance Figure 126 - Oscillating Mirr[...]

READING FEATURES 115 9 DS6400-105-0XX - Resoluti on: 0.25 mm/10 mils The diagram shows a global reading area, whic h includes all possible focus positions, and the reading area obtained for the DS6400-105-0XX operating with f ocus position = 95 cm and barcode density of 0.25 mm (10 mils). It is possible to obtain t he minimum and maximum distance v[...]

DS6400 REFERENCE MANUAL 116 9 The curves show the minimum and maximum radial distance. 40 38 90 42 (in) 105 100 36 (cm) 95 85 80 75 70 65 28 26 30 32 34 60 24 0 45 50 55 60 65 70 75 80 (cm) 85 90 95 100 1 05 18 24 (in) 20 22 2 6 28 32 30 34 36 40 38 42 55 50 45 22 20 18 Max. Readi ng Distance Reading distance Focus Distance 110 115 44 110 46 115 44[...]

READING FEATURES 117 9 DS6400-105-0XX - Resoluti on: 0.30 mm/12 mils The diagram shows a global reading area, whic h includes all possible focus positions, and the reading area obtained for the DS6400-105-0XX operating with focus position = 110 cm and barcode density of 0.30 mm (12 mils). It is possible to obtain t he minimum and maximum distance v[...]

DS6400 REFERENCE MANUAL 118 9 The curves show the minimum and maximum radial distance. 6 0 5 6 13 0 6 4 (in ) 16 0 15 0 5 2 (c m) 14 0 12 0 11 0 10 0 90 80 3 6 32 4 0 4 4 4 8 70 28 0 50 55 60 65 7 0 7 5 80 85 (c m) 90 95 10 0 10 5 11 0 20 2 6 ( in ) 22 2 4 2 8 30 34 32 36 3 8 42 40 4 4 60 50 40 24 20 16 Ma x. Rea d ing Di st a n ce Re a d i ng di s[...]

READING FEATURES 119 9 DS6400-105-0XX - Resoluti on: 0.38 mm/15 mils The diagram shows a global reading area, whic h includes all possible focus positions, and the reading area obtained for the DS6400-105-0XX operating with focus position = 115 cm and barcode density of 0.38 mm (15 mils). It is possible to obtain t he minimum and maximum distance v[...]

DS6400 REFERENCE MANUAL 120 9 The curves show the minimum and maximum radial distance. 60 56 130 64 (in) 160 150 52 (cm) 140 120 110 100 90 80 36 32 40 44 48 70 28 0 50 60 70 80 90 100 110 120 (cm) 130 140 150 160 170 20 32 (in) 24 28 36 40 48 44 52 56 64 60 68 60 50 40 24 20 16 Max. Reading Distance Reading distance Focus Distance 180 68 170 72 18[...]

READING FEATURES 121 9 DS6400-105-0XX - Resoluti on: 0.50 mm/20 mils The diagram shows a global reading area, whic h includes all possible focus positions, and the reading area obtained for the DS6400-105-0XX operating with focus position = 115 cm and barcode density of 0.50 mm (20 mils). It is possible to obtain t he minimum and maximum distance v[...]

DS6400 REFERENCE MANUAL 122 9 The curves show the minimum and maximum radial distance. 60 56 130 64 (in) 160 150 52 (cm) 140 120 110 100 90 80 36 32 40 44 48 70 28 0 50 60 70 80 90 100 110 120 (cm) 130 140 150 160 170 20 32 (in) 24 28 36 40 48 44 52 56 64 60 68 60 50 40 24 20 16 Max. Reading Distance Reading distance Focus Distance 180 68 170 72 18[...]

MAINTENANCE 123 10 10 MAINTENANCE 10.1 CLEANING Clean the laser beam output window periodically for correct operation of the scanner (see Figure A). Dust, dirt, et c. on the window may alter the reading performance. Repeat the operation frequently in particularly dirty environments. Use soft material and alcohol to clean the window and avoid any ab[...]

DS6400 REFERENCE MANUAL 124 10 The ASR procedure is principally used for PackTrack™ configurations, but it restor es only a part of the system parameters: commo n slave parameters (Code Selection and Reconstruction) plus each single slave PackTrack™ calibration. The Master must be prepared at the time of installation in order for this procedure[...]

TROUBLESHOOTING 125 11 11 TROUBLESHOOTING NOTE Before contacting your local Datalogic off ice or Datalogic Partner or ARC, it is suggested to save the device configuration to a *.ddc file by m eans of the Genius™ software configuration program and check the device exact model and serial number. TROUBLESHOOTING GUIDE Problem Suggestion Power On: t[...]

DS6400 REFERENCE MANUAL 126 11 TROUBLESHOOTING GUIDE Problem Suggestion On Line Mode and Serial On Line Mode: the reader does not respond correctly to the expected external signal end.  In the Genius™ software configuration program select the OPERATING MODES folder and check the “Reading Phase Timeout” parameterization. Reading: it is not [...]

TROUBLESHOOTING 127 11 TROUBLESHOOTING GUIDE Problem Suggestion How do I obtain my units’ serial numbers?  The device serial number is printed on a label that is affixed above the connector panel of the reader.  The serial number is also displayed when connecting the device through the Genius™ program.  Serial numbers consist of 9 char[...]

DS6400 REFERENCE MANUAL 128 12 12 TECHNICAL FEATURES ELECTRICAL FEATURES Supply Voltage 15 to 30 Vdc Power Consumption 15 W typical 1.5 to 0.7 A max. (including startup current) Main Baud Rate RS232 RS485 full-duplex RS485 half-duplex 1200 to 115200 Auxilia ry RS232 1200 to 115200 Other Common Communication Interfaces Lonworks 1.25 Mb/s Model–Dep[...]

TECHNICAL FEATURES 129 12 SOFTWARE FEATURES Readable Codes I nt erl eav ed 2/ 5 Code 39 Standard Codabar Code 128 GS1-128 (ex EAN 128) Code 93 (standard a nd full ASCII) EAN /UP C (including Add-on 2 and Add-on 5) GS1 DataBar (including Limited and Expanded) Code Selection Up to 10 cod es d ur ing one rea di ng p ha se Headers and Terminators Up to[...]

DS6400 REFERENCE MANUAL 130 A A ALTERNATIVE LAYOUTS POINT-TO-POINT Using a Point-to-Point layout, the data is transmitted on the Main interface as well as on the Auxiliary interface. The Main interface can be selected for RS232 or RS485 full-duplex communications. Two different layouts are availa ble according to the DS6400 reader model used for th[...]

ALTERNATIVE LAYOUTS 131 A Fieldbus Models In this case no External Trigger is used and the CBX 100/CBX500 only passes power to the reader. The DS6400 Fieldbus models (Ethernet, DeviceNet or Profibus) are connected to a remote Host. It can be activated by a signal generated by the remote Host or al ways be active if working in Automatic operating mo[...]

DS6400 REFERENCE MANUAL 132 A ID-NET™ GATEWAY The CBX800 Gateway can be used to integrate a DS6400 reader into a high speed ID- NET™ network consisting of different scanners not provided with a Lonworks interfac e. In this case the DS6400 uses its main RS232/RS485 interface to communicate with the CBX800. Figure 137 – DS64 00 Slave/CBX800 Gat[...]

ALTERNATIVE LAYOUTS 133 A PASS THROUGH When Pass Through is activated on the Auxiliary interface, the DS6400 reader can be integrated in a network consisting of different scanners not provided with a Lonworks interface. This connection mode allows two or more devices to be connected to a single external serial interface. The DS6400 transmits the me[...]

DS6400 REFERENCE MANUAL 134 A 1 2 Main Seri al Interface A uxiliar y Ser ial In ter fa ce * P. S. (Presence Sensor) connected t o Input 1 (External T rigger/PS) input. Figure 139 – Pass Through Connecti on for Fieldbus Models RS232 MASTER/SLAVE The RS232 master/slave connection is used to integrate a DS6400 reader in a network consisting of diffe[...]

ALTERNATIVE LAYOUTS 135 A Figure 140 – RS232 Maste r/Slave for DS6400 Ma ster/Sla ve Models Figure 141 – RS232 Master/Slave for DS6400 Fieldbus Models 3  Main Serial Interface (RS232 only)  Auxiliary Serial Interface (RS232)  Input 1 (External Trigger/PS fo r On-Line Mode) DS6400 Master CBX100 Local Host Powe r DS4800 Slave n 1 2 1 1 2[...]

DS6400 REFERENCE MANUAL 136 A MULTIPLEXER The Multiplexer connection is used to integrate a DS6400 slave reader in a Multidrop network consisting of different scanners not provided with a Lonworks int erface. Each scanner is connected to a Multiplexer (MX4000) with the RS485 half-duplex main interface. Figure 142 – Mult iplexer for DS6400 Mas ter[...]

137 GLOSSARY ACR™ 4 Each version of the base has the powerful cod e reconstruction technology (ACR™ 4). The new fourth generation ACR™ considerably increases the code reconstruction reading capability in the case of damaged or very tilted barcodes. Aperture Term used on the required CDRH warning labels to describe the laser exit window. Barco[...]

138 Multidrop Line A single communications circuit that interconnects many stations, each of which contains terminal devices. See RS485. PackTrack™ PackTrack™ is a Datalogic patented parcel tr acking system which improves the readin g features in omnidirectional stations. In particular, PackTrack™ manages 6-sided reading systems when it is im[...]

139 UPC Acronym for Universal Product Code. The standard barcode type for retail food packaging in the United States. Visible Laser Diode A light source used in scanners to illuminate the barcode sy mbol. Generates visible red light at wavelengths between 630 and 680 nm.[...]

140 INDEX A Accessories, 14 ACR™ 4, 86 Alternative Layouts, 130 Auto PackTrack Conditions and Limits, 9, 89 Parameter Descriptions, 10, 90 Report, 95 Setup Procedure, 11, 92 Setup using Keypad, 8 Auxiliary RS232 Interface, 32, 48 C CBX Electrical Connections, 25 CE Compliance, ix Cleaning, 123 Code Verifier, 37, 51 Compliance, vii Custom Cable El[...]

141 Point-to-Point, 130 Positioning, 22 16° Skew Positioning, 23 45° Skew Positioning, 24 Power Supply, viii, 27, 43 Profibus Connector Panel, xiii Profibus Interface, 62 R Reading Diagrams, 102 Oscillating Mirror Models, 113 Reading Features, 84 Reference Documentation, vi RS232 Interface, 28, 44 RS232 Master/Slave, 134 RS485 Full-Duplex, 29, 45[...]

DECLA RA T ION OF CO NFORMIT Y EC-009 Rev.: 5 Pag.: 1 di 1 Datalogic Aut omation S.r.l. Via Lavi no 265 40050 Monte San Pi etro Bologna - Italy ww w.automation.datalogic.com declares that the DS6400; Laser Sc anner and all it s models are in conformity with the requi rements of the European Council Directives listed below: 2004 / 108 / EC E MC Dire[...]

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