Broil King D3-1 manual

B100691-0-0103 Page 1 D ELUXE "D" G AS G RILL O WNER ’ S M ANUAL D3-1 AND D4-1 M ODELS B100691-0-0103 O PTIONAL A CCESSORIES S HOWN[...]

Page 2 B100691-0-0103 WARNING R EFERENCE THIS MANUAL FOR PROPER INSTALLATION AND MAINTENANCE INSTRUCTIONS . I MPROPER INSTALLATION , ADJUSTMENT , ALTERATION , SERVICE OR MAINTENANCE CAN CAUSE PERSONAL INJURY OR PROPERTY DAMAGE . F OR ASSISTANCE OR ADDITIONAL INFORMATION CONSULT A QUALIFIED INSTALLER , SERVICE AGENCY OR THE GAS SUPPLIER . IMPORTANT [...]

B100691-0-0103 Page 3 Congratulations! Congratulations! Congratulations! Congratulations! Congratulations! Welcome to the beauty, durability, and prestige of a D ELUXE G AS G RILL by B ROILMASTER ® . With award-winning excellence built into every feature and durability that surpasses other Deluxe gas grills, B ROILMASTER has manufactured the ultim[...]

Page 4 B100691-0-0103 Model No. Dealer Serial No. Dealer Phone No. Gas T ype: Propane Natural Date of Purchase Y our Broilmaster ® Deluxe Gas Grill is identified by model number , serial number , and gas type. This information is provided on a product identification label located on the grill ’ s control panel. For your convenience, complete thi[...]

B100691-0-0103 Page 5 Hardware Package[...]

Page 6 B100691-0-0103 P ARTS D IAGRAM All repair part orders should be placed through your local Broilmaster ® dealer . T o locate a dealer in your area, contact Broilmaster Customer Service at 800-851-3153 • WWW .broilmaster .com. T o ensure prompt and accurate service, please provide the following information when placing a repair part order: [...]

B100691-0-0103 Page 7 D ELUXE "D" S ERIES P ARTS L IST Index Part Description D3BL-1 D4BL-1 1 Grill Body T op (with Heat Indicator , Hinge and Bridge Pins) B100453 B073286 1 Grill Body T op (casting only) B100456 B076621 2 Heat Indicator (stainless) B076625 B076625 3 Lid Handle (painted) B100601 B100601 4 Foam Grip B073097 B073097 5 Retra[...]

Page 8 B100691-0-0103 G RILL A SSEMBL Y Recommended T ools These items are recommended for the assembly of your grill: • Phillips screwdriver • Adjustable wrench set • Socket set • Soapy water solution (to test for leaks) • Liquid soap (for foam grip) Grill Mountings Assemble your base option before assembling your Broilmaster ® grill he[...]

B100691-0-0103 Page 9 G RILL A SSEMBL Y Ignitor Assembly Slide the collector box spacer (26) and nut (provided on assembly) onto the collector box shaft and tighten. F IGURE 1. Note: Peel protective film from control panel label before installing ignitor. Installing the Ignitor C AUTION : D O NOT CUT OR DAMAGE IGNIT OR WIRE . Carefully thread the e[...]

Page 10 B100691-0-0103 G RILL A SSEMBL Y Radiation Shield Place the radiation shield (10) in the grill bottom (22). F IGURE 3. Installing the Burner Insert the burner assembly (9) into the grill bottom (22) with the venturi tubes facing the front of the grill. F IGURE 4. The gas jets from the control valve will be inside the ends of the venturi tub[...]

B100691-0-0103 Page 11 G RILL A SSEMBL Y Handle For your added comfort a foam grip (4) has been provided. F IGURE 7. Tip: For ease of installation, slightly lubricate the front handle with liquid soap before pushing the foam grip into place. Fasten the front handle (3) to the grill lid (1) with two #10-24 x 1" screws. F IGURE 6. F IGURE 7 Inst[...]

Page 12 B100691-0-0103 G RILL A SSEMBL Y Installing Racks Place the briquet rack on the burner assembly. Position the ceramic briquets evenly on the briquette rack without overlapping. Set the multilevel cooking grids F IGURE 8. 17 5 4 F IGURE 8 Installing Char-Master Briquets Individually place the ‘ Char-Master ’ briquets in a single layer ev[...]

B100691-0-0103 Page 13 Never use Liquid Propane (LP) gas with a grill designed for Natural gas, or Natural gas with a grill designed for Liquid Propane gas. The type gas required for your grill can be determined from the product identification label located on the grill ’ s control panel. Questions regarding different types of gases should be dir[...]

Page 14 B100691-0-0103 P ROP ANE G AS G RILLS Propane Cylinder Safety Liquid Propane (LP) gas has a long history of safe use when the safety precautions provided in this manual are followed. F AILURE TO FOLLOW THESE SAFETY PRECAUTIONS COULD RESUL T IN A FIRE OR EXPLOSION CAUSING PROPERTY DAMAGE OR PERSONAL INJURY . Propane gas cylinders should alwa[...]

B100691-0-0103 Page 15 Connecting to Propane Gas Position the cylinder in the opening in the bottom of the cart and secure with the cylinder retaining bracket. F IGURE 10. Attach the pressure regulator to the Propane gas cylinder ’ s valve using the plastic handwheel. Tighten in a clockwise motion to achieve a gas tight seal. F IGURE 11 . C AUTIO[...]

Page 16 B100691-0-0103 G AS C ONVERSION Propane grills include a conversion kit for natural gas. If you have a natural grill and wish to convert it to propane you will need to purchase the optional conversion kit #BCK195. Begin by removing all the components from the inside of your grill. Locate and remove the orifice hoods mounted on the underside[...]

B100691-0-0103 Page 17 Gas T ype The type gas required for your grill can be determined from the product identification label located on the grill ’ s control panel. Questions regarding different types of gases should be directed to your local gas supplier . C AUTION : N EVER USE L IQUID P ROP ANE (LP) GAS IN A GRILL DESIGNED FOR N A TURAL GAS , [...]

Page 18 B100691-0-0103 Checking for Gas Leaks Check for gas leaks every time you connect your Broilmaster ® propane gas grill to a Propane gas cylinder , when a connected cylinder has not been used recently , or when either a natural or propane grill is being used for the first time. C AUTION : D O NOT USE AN OPEN FLAME WHEN CHECKING FOR LEAKS . C[...]

B100691-0-0103 Page 19 O PERA TION Electrical Accessories If an electrical accessory (e.g. rotisserie) is used on your grill, the accessory must be electrically grounded in accordance with local codes or , in the absence of local codes, with the National Electric Code, ANSI/NFP A 70. In Canada, the electrical accessory must be electrically grounded[...]

Page 20 B100691-0-0103 L R M AINTENANCE Cleaning the Grill C AUTION : T O PREVENT INJURY , USE CARE WHEN CLEANING A HOT GRILL . N OTE : D O NOT USE A COMMERCIAL CLEANER ON THE COOKING GRID . D O NOT BRUSH GRIDS WHILE THEY ARE HOT . D O NOT SCRAPE GRIDS . For baked on residue use a brass (NOT STEEL) brush on the cooking grid and other components. Bu[...]

B100691-0-0103 Page 21 T ROUBLESHOOTING Although the manufacturer has attempted to ensure that your grill will operate properly and satisfactorily , sometimes problems do arise. The following troubleshooting guide lists several possible problems and their probable cause and solution. Flames blow out. Y ellow flames. Cold grill. Misalignment of burn[...]

Page 22 B100691-0-0103 W ARRANTY LIMITED W ARRANTY Manufactured in U.S.A. by Broilmaster , a Division of Empire Comfort Systems, Inc., P .O. Box 529, Belleville, Illinois 62222. WHA T IS CO VERED AND FOR HO W LONG. From the date this grill is first purchased for use, Broilmaster will make available, at our factory , a free replacement for any defec[...]

B100691-0-0103 Page 23 W ARRANTY WHA T IS NO T CO VERED • Removal and reinstallation cost. • Labor for replacement or repairs. • The costs of a service call to diagnose a problem. • T ransportation and shipping cost. • Finishes on surface that are damaged by improper installation, improper storage, accident, misuse, abuse or alteration. ?[...]

Page 24 B100691-0-0103 BROILMASTER ® A Division of Empire Comfort Systems, Inc. 918 Freeburg Ave. Belleville, Illinois 62220 Phone: 1-800-851-3153 F AX: 1-800-443-8648 V ISIT OUR WEB SITE AT WWW .broilmaster.com F ORM N O . B100691-0-0103 T HE M OST D URABLE G RILL K NOWN T O M AN[...]