Beckett CF500 manual

6104 BCF5 R07 1 Potential for Fire, Smoke and Asphyxiation Hazards T o the Homeowner or Equipment Owner : Please read and carefully follow all instructions provided in this manual regarding your responsibilities in caring for your heating equipment. Contact a professional, quali fi ed service agency for installation, start-up or service work. Save[...]

2 6104 BCF5 R07 T able of Contents General Information .............................................. 2-4 Hazard De fi nitions .......................................................... 3 Agency approvals .......................................................... 3 Speci fi cations .................................................................[...]

6104 BCF5 R07 3 Hazar d de fi nitions Intended to bring special attention to information, but not related to personal injury or property damage. NO TICE Indicates a potentially hazardous situation, which, if not avoided, may result in person- al injury or property damage. Indicates a potentially hazardous situation, which, if not avoided, could re[...]

4 6104 BCF5 R07 Combustion air supply The burner requires combustion air and ventilation air for reliable operation. Assure that the building and/or combustion air openings comply with National Fire Protection Standard for Oil-Burning Equipment, NFP A 31.  y Owner ’ s Responsibility: Follow These Instructions Exactly Contact a professional, qu[...]

6104 BCF5 R07 5 Fuel supply The fuel supply piping and tank must provide #1 or #2 fuel oil at pressure or vacuum conditions suitable for the fuel unit (oil pump) on the burner . Refer to fuel unit literature in the literature envelope in the burner carton to verify allowable suction pressure. If fuel supply is level with or higher than fuel unit ?[...]

6 6104 BCF5 R07 V erify bur ner components — Burner , Model CF500 or CF800 Air tube assembly Mounting fl ange kit Oil nozzle , per T able 1 — Only 45° to 70° solid pattern nozzles are recommended unless otherwise speci fi ed by appliance manufacturer . (See speci fi c appliance recommendation sheet or refer to OEM Spec Guide). Find the req[...]

6104 BCF5 R07 7 Mount the bur ner Mount fl ange(s) on air tube This section does not apply to burners with welded fl ang- es. Do not install air tube on burner . For non-pr essur e fi ring fl ange , refer to Figure 4 : Install gasket (item a ) and fl ange (item d ). Ignore the next paragraph. For pr essur e- fi ring fl ange , refer to Figure[...]

8 6104 BCF5 R07 50001 End view Side view 3/16” - 7/32” gap 1/4” in front of nozzle 3/16” above nozzle center R P Q Install nozzle line assembl y Insert the nozzle line assembly into the burner air tube. Reference Figure 6 . Slide the secondary adjusting plate ( Figure 7 , item f ) com- pletely to the left on the indicator adjusting plate (i[...]

6104 BCF5 R07 9 125-200 psig 125-200 psig 3502 The burner is shipped without the by-pass plug in- stalled. Intall the by-pass plug in two-pipe oil supply systems ONL Y . y y Failure to comply could cause immediate pump seal failure, pressurized oil leakage and the po- tential for a fi re and injury hazard. Do Not Install By-pass Plug with 1-Pipe S[...]

10 6104 BCF5 R07 W ir e the bur ner — R7184 Disconnect electrical power before installing or servic- ing the burner . Provide ground wiring to the burner , metal control en- closures and accessories. (This may also be required to aid proper control system operation) Perform all wiring in compliance with the National Electric Code ANSI/NFP A 70 (C[...]

6104 BCF5 R07 11 Keep Service Access Covers Securely Installed These covers must be securely in place to prevent electrical shock, damage from exter- nal elements, and protect against injury from moving parts. All covers or service access plates must be in place at all times except during maintenance and service. This applies to all controls, panel[...]

12 6104 BCF5 R07 Star t the Bur ner Do not attempt to start the burner when excess oil has accumulated in the appliance, the appliance is full of vapor , or when the combustion chamber is very hot. Do not attempt to re-establish fl ame with the burner running if the fl ame becomes extinguished during start- up, venting, or adjustment. V apor-Fill[...]

6104 BCF5 R07 13 the control will lock out. Press the reset button to reset the control and return to the functions listed in the previous step. Repeat the previous steps if needed, until the pump is fully primed and the oil is free of bubbles. Then terminate the call for heat, and the control will resume normal operation. Disable function Any time[...]

14 6104 BCF5 R07 Maintenance and Ser vice Do not tamper with the burner or controls or make any adjustments unless you are a trained and quali fi ed service technician. T o ensure continued reliable operation, a quali fi ed service technician must service this burner annually . More frequent service intervals may be required in dusty or adverse e[...]

6104 BCF5 R07 15 R eplacement par ts 1 2 3 10 9 8 4 5 6 7 11 12 13 15 14 16 Item Part Name/Description Part Number 1 Air T ube Specify 2 Spline Nut 3666 3 Adjusting plate assembly 51286U 4 Blocking Oil Solenoid V alve 2182602U 5 Igniter 51771U 6 Control Specify 7 Air Band 3819 8 Air Shutter 3215 9 Fuel Pump Specify 10 Fuel lines Specify Lengths 11 [...]

16 6104 BCF5 R07 Limited WARRANTY For Residential, Commercial and Specialty Burners The R. W. BECKETT CORPORATION (“Beckett”) warrants to persons who purchase its Beckett burners from Beckett for resale or for incorporation into a product for resale (“Customers”) that its equipment is free from defects in material and workmanship under norm[...]