Bally Refrigerated Boxes Refrigerators/Freezers/Warmers manual

Operation, Installation and Instruction Manual for Reach-In and Roll-In Refrigerators, Freezers and Warmers BMIL International, Inc. A Division of BALMAC International, Inc. 61 Broadway, Suite 1900 • New York, NY 10006-2701 21 2 - 898 - 9699 • Fax: 21 2 - 51 4-9 234 - bmil@bmil.com[...]

Operators Manual Table of Contents Page RECEIVING YOUR NEW MODE L ........................................................................ 1 GENERAL INFORMATION AND IMPORTANT OPERATIN G FACTS ................. 1 UNCRATING YOUR NEW MODE L ...................................................................... 2 INSTALLATION A ND LOCAT ION............[...]

- 1 - RECEIVING YOUR NEW MODEL Cong r a t u la t i ons on y o ur r e c e nt pur c ha s e o f Bally r e f r ige r ator superior food equipment products! When y our shipment arrives, please thor oughly examine the shipping crate for any punctures, dents, or signs of ro ugh handling. It is in your best interest to partially remove or open the shipping[...]

- 2 - UNCRATING YOUR NEW MODEL The shipping container should remain on your model as protection against dents or scratches while tr ansporting it to the ac tual set-up location . Remove the shipping container only at the last possible mom ent by following these simple steps: 1. Using a pry bar, pry off and remove cr ate e nd bottom staples. 2. Pry [...]

- 3 - Important Note: To assure sufficie nt air supply and ci rculation to the condensing unit, a minimum clearance of 12" a bove the grill and 3" on each side and back of the ca bi net must be provided (see fi gure 1) . If necessary, special venting or air supply duc ts must be installe d by the installer for this purpose. Do not at any [...]

- 4 - INSTALLING LEGS AND L EVELING REACH-IN MODELS Your new reach-in model is supplied with adjust able type legs for leveling purposes. Each single and two section mo del has four leg mo unting holes on its case bottom, and three se ction models have six l eg mounting holes. Legs are packed in the accessory c arton from which they must be remove [...]

- 5 - Important Note : It is extremely impo rtant that your new reach-in or roll-in model is perfectly le vel for proper operation. If it is not level, the following adverse conditions will become apparent: 1. The door(s) will not be properly ali gned and cons equently will not provide a good seal. Roll-in doo r wiper(s) may bind. 2. Your model wil[...]

- 6 - INSTALLING CONDENSATE EVAPORATOR No floor drains or plumbing c onnections are required since all models use an automatic condensate water evaporating system. All designer li ne models utilize a unique hot gas condensate wa ter evaporating system wh ich is completely self- contained and no further asse mbly or maintenance is re quired (these m[...]

- 7 - REMOVAL OF DOORS AND DOOR ADJUSTMENT During installation, it ma y become necessary to remo ve the cabinet doors to facilitate pas sage through narrow d oorways or hallways. To remove a door, pry off all hinge covers using a shar p tool or knife (see figure 5). Swing the door to the open-door position (9 0 degrees) and carefu lly lift the door[...]

- 8 - REMOVAL OF GRILL To remo ve the grill, l oosen all four (4) grill mounting screws located on the back side of the grill one or t wo turns. Simply lift grill up off of its mounting screws and out. To replace the grill, line up th e grill mounting screws with the keyhole slots located on the cabinet body, push in on the grill and down. Importan[...]

- 9 - START-UP PROCEDURE ELECTRICAL CONNECTIONS To insure proper oper ation, your new model must be connected to an individual circuit that can supply the full voltage as stated on the cabinet serial data plate. For correct voltage, power draw, and wire accommodations, check the data on the serial data plate located on the inner right wall of your [...]

- 10 - START-UP CHECKLIST After your model has been in stalled, leveled, cleaned, and electric ally connected in accordance with this manual , please take the time befo re start-up to observe the following precautions to as su re troublefree operation: 1. Check that all exposed re frigeration lines are free of severe dents or kinks. 2. Check the co[...]

- 11 - OPERATION All cabinets must be given sufficient time to reach normal operating tem perature before placing any food ins ide. Refrigerat ors are designed to maintain an ideal cabinet temperature of 38`f to 40`f (3.3 `c to 4.4`c) and app roximately 2 hours of operation are required to re ach this temperatur e. Standard freezers are designed to[...]

- 12 - that many degrees by pre ssing directly on the mylar display towards the left bottom. Once calibration is complete re turn to normal temperature mode by pressing once again on the mylar display to wards the right center. Now, recheck the calibration. Example : the digital display reads 45`f and the inte rnal th ermome te r reads 40`f so, the[...]

- 13 - REFRIGERATOR SYSTEM AND ADJUSTMENT All self- conta ined value line and designer line refrigerators are designed and factory set to maintain an average cabinet temper ature of 38`f. The tem perature control is accessible from the top of the electrical console box located on the cabinet top behind the front grill (see fi gure 6). If an adju st[...]

- 14 - FREEZER SYSTEM AND ADJUSTMENT All self-contained value line and designer line standard free zers and low- temperatur e freezers are designed and fa ct ory set t o maintain an average cabinet temperat ure of 0` f and -15` f respectively. All freezers are designed for t he purpose of holding pre-frozen fo od and although they are ca pable of f[...]

- 15 - After defrost, the fa n delay control prevents the evaporator fans from oper ating until the evaporator coil has reac hed a temperatur e of 32 ° f (approximately 20 minutes) thus, minimizing warm air ci rculat ion inside the cabinet. Theref ore, during init ial start-up, and after each def rost cycle, the fans will not turn on immediately. [...]

- 16 - EVAPORATOR ASSEMBLY All value line and designer line refriger ators and freezer s have an easily accessible, easily serviceable, performa nce rated, forced-air ev aporator assembly which utilizes a plastic ized fin coil for exte nded life. There are two dif ferent types of evaporator as sembly systems used throughout the value line and desig[...]

- 17 - PLUG-TYPE,TOP-MOUNT EVAPORATOR ASSEMBLY The plug-type evaporator s ystem is a unique syst em in which the evap orator coil and air circulating f ans are contained within a concealed plug-type insulated housing, readily accessible on the top of the cabinet and separa te from the food storage zone. The entire plug system is fully charged wi th[...]

- 18 - INTERIOR REACH-IN ACCESSORIES The standard interior accessor y package that is supplied fr om the factory with you r new value line and designer line reac h-in consists of standard pilaster stri ps with pilaster clips (four (4)clips per shelf), three (3) epoxy co ated shelves per section, and four (4) epoxy c oated shelves pe r s ection on g[...]

- 19 - OPTIONAL INTERIOR ACCESSORIES In addition to the opt ional heavy-duty pila ster and clip as s hown in figure 11b, aluminum and stainless steel angle pan slides and unive rsal angle pan slides are available and show n in figure 12. Please consult the pric e list for addi tional interior and exterior opt ions and accessories availa ble from th[...]

- 20 - SAFETY PRECAUTIONS The followin g safe ty precau tions s hould be followed when operating any appliances: ! Always disconnect the power cord before attempting t o work on or clean any equipment. ! Disconnect the power cord when the appliance will be idled for a long period of time. ! Do not attempt to se rvice this uni t yourse lf as removin[...]

- 21 - Precautions 1. Never use harsh deter gents, cleaners, sc ouring powders, or chem icals when cleaning your model. 2. Strong bleaches tend to corrode many materials an d should neve r come in contact with stainless steel. 3. Tincture of iodine, or ir on should not come in contact with stainless steel. These solutions, which cause st ainless st[...]

- 22 - If the condenser coil is dirty or blocked, disconnect the power supply to your model and using a stiff brush, brus h the dirt from th e condenser fins until the condenser is clear from any debris. Us ing a vacuum cleaner with a brus h attachment may aid in this cleaning process. After cleaning, restore electrical service to your model. PARTS[...]

- 23 - TROUBLESHOOTING AND SERVICING GUIDE PROBLEM PROBABLE CAUSE CORRECTION Condensing unit will not start - no hum. 1.LINE DISCONNECT ED, SWITCH OPEN. 2.FUSE REMOVED OR BLOWN. 3.OVERLOAD PROTECTOR BLOWN. 4.CONTROL "OFF" DUE TO COLD LOCATION. 5.CONTROL STUCK IN OPEN POSITION. 6.WIRING IMPROPER OR LOOSE. 1.CLOSE START OR DISCONNECT SWITCH[...]

- 24 - PROBLEM PROBABLE CAUSE CORRECTION Condensing unit runs, but short cycles on: 1.OVERLOAD PROTECTOR. 2.THERMOSTAT. 3.HIGH PRESSURE CUT-OUT DUE TO: (a) INSUFFICIENT AIR SUPPLY. ( B ) OVERCHARGE . (c) AIR IN SYSTEM. 4.LOW PRESSURE CUT-OUT DUE TO: (a) VALVE LEAK. (b) UNDERCHARGE. (c) RESTRICTION IN EXPANSION DEVICE. 1.SEE PROBLEM # 3. 2.DIFFERENT[...]

- 25 - PROBLEM PROBABLE CAUSE CORRECTION Product zone temperature too high. 1.CONTROL SETTING TOO HIGH. 2.INADEQUATE AIR CIRCULATION. 3.DIRTY CONDENSER 1.ADJUST T-STAT 2.REARRANGE PRODUCT LOAD TO IMPROVE AIR CIRCULATION. 3.CLEAN CONDENSER COIL Suction line frosted or sweating. 1.OVERCHARGE OF REFRIGERANT. 2.EVAPORATOR FAN NOT RUNNING. 3.EXPANSIO N [...]

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