American Power Conversion SYMF800KH manual

Inst allation Symmetra ® MW 800 kW 400 V ON OFF EMO[...]

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Contents Symm etra MW 8 00 kW 3 × 400/ 230 V Insta llati on - 990- 1510D i Safe ty ....... ..... ..... ........ ...... ........ ..... ........ ..... ...... ....... 1 IMPORTAN T SAFETY IN STRUCTI ONS - SAVE THES E INSTRU CTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Symbols us ed in this guid e . . . . . . . . . . . . . . . . . . . .[...]

ii Symm etra MW 8 00 kW 3 × 400/ 230 V Insta llati on - 990- 1510D Extern al Bypa ss Static Sw itch Wiri ng . . . . . . . . . . . . . . . . . . . . 18 Top cable entry . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 9 Bottom cable entry . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 Commu nication cable overview . . [...]

Symm etra MW 8 00 kW 3 × 400/ 230 V Insta llati on - 990- 1510D iii IT Syst ems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39 Chara cter istics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39 Refere nce to IEC 603 64-4-4 1 413.1. 5 . . . . . . . . . . . . . . . . . 39 Protectiv e devices in I[...]

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Symm etra MW 8 00 kW 3 × 400/ 230 V Insta llati on - 990- 1510D 1 Safety IMPORT ANT SAFETY INS TRUCTIONS - SA VE THESE INSTRUCTIONS This gui de contain s importan t instru ction s for SYMF800KH tha t should b e followed when handli ng the UPS, External Bypas s S tatic S witch, Batt ery Enclosure s, and Ba tteries. Symbols used in this guide W ARNI[...]

Safety: IMPORTANT S AFETY INSTRUC TIONS - SAVE THES E INSTRUCTIONS 2 Symmetr a MW 800 k W 3 × 400/ 230 V Insta llation - 990-1510D Installation safe ty Press the optional EPO (Emer gency Power Of f) button to switch off all AC and DC power supply to con nected equi pment in t he room and t o cut of f the load sup ply . The EPO is typic a lly loc a[...]

Symm etra MW 8 00 kW 3 × 400/ 230 V Insta llation - 990-1510D 3 System Over view UPS Sections Serial numb er The seri al number i s stated on the type label behind t he finish ing pan el above t he displa y unit. Remove fini shing pane l to s ee seria l number . Inver ter Section The Inver ter Secti on regula tes the UPS output an d operates from [...]

4 Symmetr a MW 800 k W 3 × 400/ 230 V Insta llation - 990-1510D Configurations The UPS syst em can b e configur ed in two ways. The Inverter Section can be placed ei ther to the le ft or to th e right o f the Contr ol Secti on. The two configur ations ar e shown belo w . Configu rati on 1 (Inverte r Section place d to the lef t) ON OFF EMO 2032 mm[...]

System Overview: Configurations Symm etra MW 8 00 kW 3 × 400/ 230 V Insta llation - 990-1510D 5 Configu rati on 2 (Inverte r Section place d to the right) Width: 1012 mm Widt h: 1014 mm Control Section Input/Output Sectio n 2032 mm 1 0 6 7 m m Width: 1690 mm Inverter Section T o tal width of U PS sections: 3716 mm Weight : Without Power Modu les: [...]

6 Symmetr a MW 800 k W 3 × 400/ 230 V Insta llation - 990-1510D External Bypass Static Switch The Exter nal Bypass S tatic Swit ch (Exter nal Bypass S SW ) trans fers th e load (m anually or auto maticall y) from the UPS to an alternat e sour ce without inte rrupting the supp ly to the load. Serial numb er The seri al number i s stated on the type[...]

Symm etra MW 8 00 kW 3 × 400/ 230 V Insta llation - 990-1510D 7 Electrical Installation Electrical Wiri ng Principle See also See separ ate guide on para llel oper ation fo r wiring o verview in parallel systems. Maintenance Bypass Panel (MBP) Symmetra MW External Bypass Static Switch Battery Breaker Box 1 Battery Breaker Box 2 Batteries 1 Batteri[...]

Electrical Installation: Electri cal Wiring Principle 8 Symmetr a MW 800 k W 3 × 400/ 230 V Insta llation - 990-1510D Extern al discon nection switc hes Input/Output wiring pr ecautions W ARNING! The UPS has no i nternal manual disconnec t devices to switch off exter nal AC (Q1 and Q5) and DC (Q7 and Q8) input power . Ensur e that disconnect ion d[...]

Symm etra MW 8 00 kW 3 × 400/ 230 V Insta llation - 990-1510D 9 To p C a b l e E n t r y Pr eparing for top cable entry (Defau lt) Cable ent ry in T op Cover of Input/Out put Secti on.  Loosen the 8 bolt s in both cable e ntry c overs (4 b olts i n each cov er). Drill h oles for t he grommets i n areas sh own. Instal l the gro mmets and re- fit[...]

Electrical Installation: Top C able Entry 10 Symm etra MW 8 00 kW 3 × 400/ 230 V Insta llation - 990-1510D Battery cable connecti ons (top cable entry) W ARNING! Make sur e that the batter y br eakers ar e open (OFF) pri or to running the cables . CAUTION! Refer to t he batte ry manuf acturer’ s installa tion manual . CAUTION! The minimu m DC vo[...]

Electrical Installation: Top Cable Entry Symm etra MW 8 00 kW 3 × 400/ 230 V Insta llation - 990-1510D 1 1  Feed the battery c ables thr ough the gr ommets  Connect c a bles fro m batte ry system.  Connect c a bles fro m batte ry system. BA T1+ BA T2- L3 In L2 In L1 In L2 Out L3 Out L1 Out BA T1- BA T1+ BA T2+ BA T2— N N BA T1- BA T2+ 2[...]

Electrical Installation: Top C able Entry 12 Symm etra MW 8 00 kW 3 × 400/ 230 V Insta llation - 990-1510D PE and AC cable conn ections (top ca ble entry)  Feed the AC and PE cab les through the t op of Inpu t/Output Sectio n.  Connec t cables. N N Protective Earthing conductors (red) for Battery 1 & AC IN Protective Earthing conductors [...]

Symm etra MW 8 00 kW 3 × 400/ 230 V Insta llation - 990-1510D 1 3 Bottom Cable Entry Pr eparing for bottom cable ent ry Cable ent ry in bot tom cover of Input/Out put Secti on AC I N AC O U T N N A C IN A C OUT BA T 1 BA T 2 BA T 1 BA T 2 M14 M14 90 95 93 92 91 94 M14 M14 M10 M10 M10 M10 M10 M10 M10 L1 OUT L2 OUT L3 OUT L1 IN L2 IN L3 IN L3 O UT L[...]

Electrical Installation: Bottom Cable Entry 14 Symm etra MW 8 00 kW 3 × 400/ 230 V Insta llation - 990-1510D  Prepara tion for bottom cabl e entry a. Loosen bol ts of bot h cable entry cov ers and re move. b. Drill h oles for grommets f or AC, DC, and Outp ut circu it groundi ng elect rode cabl e in areas shown. c. Instal l grommets. d. Remount[...]

Electrical Installation: Bottom Cab le Entry Symm etra MW 8 00 kW 3 × 400/ 230 V Insta llation - 990-1510D 1 5 Battery cabl e connection (bottom cable ent ry) W ARNING! Make sur e that the batter y br eakers ar e open (OFF) pri or to running the cables . CAUTION! Refer to t he batte ry manuf acturer’ s installa tion manual . CAUTION! The minimu [...]

Electrical Installation: Bottom Cable Entry 16 Symm etra MW 8 00 kW 3 × 400/ 230 V Insta llation - 990-1510D  Connect c a bles fr om batte ry system.  Connect c a bles fr om batte ry system. BA T1+ BA T2- BA T1- BA T2+ L3 In L2 In L1 In L2 Out L3 Out L1 Out BA T1- BA T1+ BA T 2+ BA T2— N N IN/OUT power cable (bottom entry) Bottom view of I[...]

Electrical Installation: Bottom Cab le Entry Symm etra MW 8 00 kW 3 × 400/ 230 V Insta llation - 990-1510D 1 7 PE and AC cable conn ections (b ottom cable entry)  Feed the AC and PE cab les throu gh the bott om of Input /Output Sec tion.  Connec t cables. N N Protective Earthin g Conductors for Battery 1 & AC IN Protective Earthing Condu[...]

External Bypass Static Switch Wiring W ARNING! Befor e starti ng instal lation, check an d test that all AC and DC power sour ce break ers are in op en position . W ARNING! Use only manual r eset pr otection as input over -curr ent pr otection. W ARNING! Over -curre nt pro tection r equire d by national wiring rul es. W ARNING! The UPS has no i nte[...]

Electrical I nstal lation: External Bypa ss Sta tic Swit ch Wir ing Symm etra MW 8 00 kW 3 × 400/ 230 V Insta llation - 990-1510D 1 9 T op cable ent ry  Loosen th e 8 screws to remove to p covers. Drill ho les for g rommets. Re-f it the c overs and insta ll th e grom met s.  Feed the cables th rough t he grommets. Co nnect cables at cab le c[...]

Electrical Installation: Extern al Bypass Static Switch Wir ing 20 Symm etra MW 8 00 kW 3 × 400/ 230 V Insta llation - 990-1510D Bottom cable entry  Loosen th e 8 screws to remove bot tom cove rs. Drill holes for the grommets. Re- fit the covers and in stall the grom mets .  Feed the cables th rough t he grommets. Co nnect cables at cab le c[...]

Symm etra MW 8 00 kW 3 × 400/ 230 V Insta llation - 990-1510D 2 1 Communication cable overview Connection plane 0P 0957 X131 X130 Ext er nal EPO placed on wall X133 A 2 1 X185 UPS EMO (Display) X134A X128 1 12 2 X129 1 2 Backfeed protection EPO ou t EPO ou t C o n n e c t i o n p l a n e 0 P 0 9 5 7 Externa l Byp ass Sta tic S witch X128 X126A X12[...]

22 Symm etra MW 8 00 kW 3 × 400/ 230 V Insta llation - 990-1510D Relay Boar d (Optional) Location of optional Rela y Boar d 123 123 123 12 3 123 123 NC 3 123123[...]

Ele ctrica l Ins tal lation : Rel ay Bo ard ( Opti onal ) Symm etra MW 8 00 kW 3 × 400/ 230 V Insta llation - 990-1510D 2 3 Communication cables with opti onal Relay Board Shunt trip 24V External Lamp supply V or V Max . 250V 5A DC DC AC AC[...]

Electrical Installation: Relay Board (Optional) 24 Symm etra MW 8 00 kW 3 × 400/ 230 V Insta llation - 990-1510D Relay Boar d functions The Relay Boa rd informs the user of the opera tion mode, status, a nd alarm con ditionsa nd has 8 port s on the i nput side a nd 16 output terminal s. Note Use Normally Closed (NC) contac ts for Fai l safe Mode a[...]

Ele ctrica l Ins tal lation : Rel ay Bo ard ( Opti onal ) Symm etra MW 8 00 kW 3 × 400/ 230 V Insta llation - 990-1510D 2 5 K1 1 Bypass op eration • UPS i s running in normal op eration/ bypass operati on accordin g to AS400/ Novell. Active on Op r . mode K12 Maintenance bypass ON • The main tenance bypass switch is active. Active on Opr . mod[...]

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Symm etra MW 8 00 kW 3 × 400/ 230 V Insta llation - 990-1510D 2 7 Specifications Low-Impedance/High-Impedance Earthing The Symmetra ® MW i s easily integrat ed into e ither a s olid grou nded syste m, or a hi gh-impedanc e grounded sys tem. In a solid grounded syst em, the neutral power source (mains, genera tor , or UPS) is solid ly grounded. In[...]

28 Symm etra MW 8 00 kW 3 × 400/ 230 V Insta llation - 990-1510D Electrical Specifications AC Input W ARNING! Supply the UPS f rom a de dicated, 3 × 400/ 230 V , L1, L2, L3, N, PE sourc e or a high-impedanc e gro unded sys tem. CAUTION! Ensure cl ockwise phas e rotati on (L1, L2, L3) of input voltages . CAUTION! AC and DC discon nect s witches an[...]

Specifications: Electrical Specifica tions Symm etra MW 8 00 kW 3 × 400/ 230 V Insta llation - 990-1510D 2 9 DC Input AC Output AC Input Ex ternal Bypass SSW The Exter nal Bypass S SW is designe d to accommodat e a conti nuous ov erload of 25%. Heat dissipation 24.74 kW / 84.4 kBTU/hr ( note 6) DC Input Nominal V olta ge (note 3) 2 x 384 V I Nom D[...]

Specifications: Electrical Specificati ons 30 Symm etra MW 8 00 kW 3 × 400/ 230 V Insta llation - 990-1510D Notes 1. Nominal (Nom): Inpu t current based on r ated loa d, nominal in put volta ge and ful ly char ged batter ies. 2. Current limit ation is maximum all owed via el ectronic current limit ing and is based o n full batter y rechar ge + nom[...]

Symm etra MW 8 00 kW 3 × 400/ 230 V Insta llation - 990-1510D 3 1 Requir ed Br eaker Settings (400 V Systems) The Symmetra ® MW is a fault- tolerant system cap able of ha ndling and survivin g overload s and intern al/exte rnal faul ts. The ove rload performances a nd fault clear ings are possible wh en the sys tem meets spe cified minimum r equi[...]

Specifications: Required Breaker Settin gs (400 V Systems) 32 Symm etra MW 8 00 kW 3 × 400/ 230 V Insta llation - 990-1510D 22 kA is the maxi mum peak let-t hrough cu rrent (i ncluding sa fety fact or) avail able duri ng clearin g of an inte rnal faul t in a 200 kW section or a Power Module. Durin g or afte r a contro lled fau lt clear ing, none o[...]

Symm etra MW 8 00 kW 3 × 400/ 230 V Insta llation - 990-1510D 3 3 Appendix System and Pr otective Earthing The purpos e of this appendi x is to de scribe t he system- and prote ctive ear thing principl es of the Symmetra ® MW . CAUTION! All w iring to be in ac cord ance w ith a ppl icabl e natio nal a nd/ or loc al el ectric al wi ring rules .[...]

34 Symm etra MW 8 00 kW 3 × 400/ 230 V Insta llation - 990-1510D TN S ystems Characteristics TN systems h ave one poi nt conne cted direct ly to ground. All exposed conductiv e parts mus t be connecte d to that point by pr otecti ve conducto rs. Depending on the way th e neutral and pr otective conductor s are fed , there are thr ee types of TN sy[...]

Appendix: TN Systems Symm etra MW 8 00 kW 3 × 400/ 230 V Insta llation - 990-1510D 3 5 Additional r equir ements for genera ting sets ( IEC 60 364-5-5 5 551. 4.2) T o be used when the gener ating set provides a switche d alterna tive to t he public supply . Protect ion by automat ic discon nection of supply must not rely on the connecti on to the [...]

Appendi x: TN Systems 36 Symm etra MW 8 00 kW 3 × 400/ 230 V Insta llation - 990-1510D The ch aracterist ics o f protecti ve devi ces and the circuit impedan ces shall be such t hat, if a fault of negligi ble imp edance occu rs anywhere in the installatio n betwee n a phase co nductor and a prot ectiv e conducto r or exposed conduc tive par t, aut[...]

Symm etra MW 8 00 kW 3 × 400/ 230 V Insta llation - 990-1510D 3 7 TT Systems Characteristics TT systems have one poi nt connect ed direc tly to gr ound and all exposed co nductive p a rts of t he instal lation mus t be con nected to an earth el ectrode. This ea rth elec trode is i ndepen dent of the power system ea rthed point. Refer ence to IE C [...]

Appendix : TT Systems 38 Symm etra MW 8 00 kW 3 × 400/ 230 V Insta llation - 990-1510D When the pr otective device is an overcurr ent prote ctive devic e, it must be ei ther: • a device with inver se time c haracteristi cs and I a must be the cu rrent cau sing automati c operati on within 5 seconds, or • a device with an instant aneous tr ippi[...]

Symm etra MW 8 00 kW 3 × 400/ 230 V Insta llation - 990-1510D 3 9 IT Systems Characteristics In IT s ystem s the instal lati on is i nsula ted from earth o r conn ecte d to e arth t hroug h a su fficient ly hi gh impeda nce. Exposed conduct ive part s are ear thed indi vidually , in grou ps, or collecti vely . Refer ence to IE C 60364-4 -41 413. 1[...]

Appendi x: IT System s 40 Symm etra MW 8 00 kW 3 × 400/ 230 V Insta llation - 990-1510D In inst allati ons where the neut ral is distri buted, the foll owing condi tions mu st be ful filled: In the c ondition: Pr o tective d evices in IT systems The fo llowing pr otectiv e devices are recognized i n IT sys tems: • Insulat ion monito ring devi ce[...]

Residual Current S ense Mains - input UPS - output PE N PE PE PE Bypass - input Bypass - output L1 L3 L2 L1 L3 L2 N L1 L3 L2 L1 L3 L2 Protective Earthing Condu ctor Protective Earthing Condu ctor Main Protective Earthing Terminal External SSW-Bypass Symmetra MW ( PDU ) Service Entrance Mai n inverter u u u M Main Protective Earthing Terminal N PE P[...]

Residual Current S ense Mains - input UPS - output PE N PE PE PE Bypass - input Bypass - output L1 L3 L2 L1 L3 L2 N L1 L3 L2 L1 L3 L2 Protective Earthing Condu ctor Protective Earthing Conducto r Main Protective Earthing Terminal External SSW-Bypass Symmetra MW ( PDU ) Service Entrance Mai n inverter u u u M Main Protective Earthing Terminal N PE P[...]

Residual Current S ense Mains - input UPS - output PE N PE PE PE Bypass - input Bypass - output L1 L3 L2 L1 L3 L2 N L1 L3 L2 L1 L3 L2 PE Protective Earthing Conducto r Main Protective Earthing Terminal External SSW-Bypass Symmetra MW ( PDU ) Service Entrance Mai n inverter u u u M Main Protective Earthing Terminal PEN PE Q1 Q6 Q3 Q5 Earthing arrang[...]

Mains - input UPS - output PE N PE PE PE Bypass - input Bypass - outpu t L1 L3 L2 L1 L3 L2 N L1 L3 L2 L1 L3 L2 Main Protective Earthing Terminal External SSW-Bypass Symmetra MW ( PDU ) Service Entrance Mai n inverter u u u M Main Protective Earthing Terminal PEN PE Q1 Q6 Q3 Q5 Earthing arrangements and protective conductors - Symmetra MW in TN-C in[...]

Residual Current S ense Mains - input UPS - output PE N PE PE PE Bypass - input Bypass - output L1 L3 L2 L1 L3 L2 N L1 L3 L2 L1 L3 L2 PE Protective Earthing Condu ctor Main Protective Earthing Terminal External SSW-Bypass Symmetra MW ( PDU ) Service Entrance Mai n inverter u u u M Main Protective Earthing Terminal N PE Q1 Q6 Q3 Q5 Earthing arrangem[...]

Residual Current S ense Mains - input UPS - output PE N PE PE PE Bypass - input Bypass - output L1 L3 L2 L1 L3 L2 N L1 L3 L2 L1 L3 L2 ( Alternative to earth e lectrode ) Earthing Conducto r Main Protective Earthing Terminal External SSW-Bypass Symmetra MW ( PDU ) Service Entrance Mai n inverter u u u M Main Protective Earthing Terminal N PE Q1 Q6 Q[...]

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02/2007 990-1510D *990-1510D* APC W orldwide Customer Support Customer s upport for this or any oth er APC pro duct is av ailable at no char ge in any of the foll owing ways: • V isit the APC W eb site to acce ss documents in t he APC Knowled ge Base and t o submit custome r support requests . – www .apc.com (C orporate Headquarte rs) Connect t[...]