Alliance Laundry Systems TMB795C manual

Installation www .comlaundry .com Drying T umblers 50 Pound Capacity 75 Pound Capacity Through Serial No. 0903xxxxx Refer to Page 5 for Model Identification TMB795C TMB795C NOTA: Para bajar una copia de estas instrucciones en español, visite www.comlaundry.com. Part No. M414905R12 March 2009 Keep These Instructions for Futur e Reference. (If this [...]

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M414905 1 © Copyright, Alliance Laundry System s LLC – D O NOT COPY or TRANSMIT Installation must conform with local codes or , in the absence of local codes, with: In the U.S.A. , installation must con form to the latest edition of the American Na tional S tandard Z223.1/ NFP A 54 “National Fuel Gas Code” and S tanda rd ANSI/NFP A 70 “Nat[...]

2 M414905 © Copyright, Alliance Laundry System s LLC – D O NOT COPY or TRANSMIT The following informatio n applies to the state of Massachusetts, USA. • This appliance can only be installed by a Massachuse tts licensed plumber or gas fitter . • This appliance must be installed with a 36 inch (91 cm) long flexible gas connector . • A "[...]

© Copyright, Alliance Laundry System s LLC – D O NOT COPY or TRANSMIT M414905 3 © Copyright 2009, Alliance Laundry Systems LLC All rights reserved. No part of the cont ents of this book may be reproduced or transmitted in any form or by any means without the expressed writte n consent of the publisher . T able of Content s Introduction ........[...]

4 M414905 © Copyright, Alliance Laundry System s LLC – D O NOT COPY or TRANSMIT Steam Requirements ............................. ........................... ................... 48 Piping Recommendatio ns .......... ........................... ....................... ......... 49 Installing Steam Trap and Making Condensate Return Connections ....[...]

5 M414905 © Copyright, Alliance Laundry System s LLC – D O NOT COPY or TRANSMIT Introduction Model Identification Information in this manual is applicable to these models: Control suffixes listed on the follo wing page. Gas Stea m/Thermal Oil Electric 50 Pound A T050L A T050N CHD50G2-CA050L CHD50G2-CA050N CHD50G2-CT050L CHD50G2-CT050N CHD50G2-CU[...]

Introduction M414905 6 © Copyright, Alliance Laundry System s LLC – D O NOT COPY or TRANSMIT Includes models with the following control suffixes: 3O –DX4 OPL DO –DMP OPL RD –reversing DMP OPL 3V –DX4 vended DV –DMP vended RM –reversing OPL micro 3X –DX4 prep for coin DX –DMP prep for coin RQ –reversing dual digital timer BC –[...]

Introduction 7 M414905 © Copyright, Alliance Laundry System s LLC – D O NOT COPY or TRANSMIT Customer Service If literature or replacement parts are required, contact the source from which the machine was purchased or contact Alliance Laundry Systems at (920) 748-3950 for the name and address of the nearest authorized parts distributor . For tec[...]

M414905 8 © Copyright, Alliance Laundr y Systems LLC – DO NOT COPY or T RANSMIT Safety Information Precautionary statements (“DANGER,” “W ARNING ,” and “CAUTION”), followed by specific instructions, are found in this manual an d on machine decals. These precautions are intended for the personal safety of the operator , user, servicer[...]

Safety Informa tion 9 M414905 © Copyright, Alliance Laundry System s LLC – D O NOT COPY or TRANSMIT Save These Instructions Import ant Safety Instructions 1. Read all instructions before using the tumbler . 2. Refer to the GROUNDING INSTRUCTIONS for the proper grounding of the tumbler . 3. Do not dry articles that have been previously cleaned in[...]

Safety Informati on M414905 10 © Copyright, Alliance Laundry System s LLC – D O NOT COPY or TRANSMIT 23. Remove laundry immediately after tumbler stops. 24. Always read and follow manufacturer ’ s instructions on packages of lau ndry and cleaning aids. Heed all warnings or preca utions. T o reduce the risk of poison ing or chemical burns, keep[...]

11 M414905 © Copyright, Alliance Laundry System s LLC – D O NOT COPY or TRANSMIT S p ecifications and Dimensions N/A = Not Applicable Specif ications 50 Pound 75 Pound F75 Noise level measured d uring operation at operator pos ition of 3.3 feet (1 meter) in fro nt of machine and 5.2 feet (1.6 meters) from floor . 63 dBA 69 dBA 67 dBA Net Weight [...]

Specifica tions and Dimensions M414905 12 © Copyright, Alliance Laundry System s LLC – D O NOT COPY or TRANSMIT Cabinet Dimensions * A, H, S and U models prior to Serial No. 0308001307 and all ot her models. ** A, H, N, S and U models after Serial No. 0308001307. TMB2210N C B E D A G F Models AB CD E F G ** *** * 50 Pound Gas and Electric 30.75 [...]

Specifica tions and Dimensions 13 M414905 © Copyright, Alliance Laundry System s LLC – D O NOT COPY or TRANSMIT Exhaust Outlet Locations TMB81 1N A B C M o d e l s ABC 50/75 Pound 5.37 5 in. (137 mm) 8 in. (203 mm) 13.375 in. (340 mm) F75 6.5 in. (165 mm) 10 in. (254 mm) 6.5 in. (165 mm)[...]

Specifica tions and Dimensions M414905 14 © Copyright, Alliance Laundry System s LLC – D O NOT COPY or TRANSMIT Gas Connection Locations TMB812N TMB812N A B Models Diameter A B 50 Pound 1/2 in. NPT 15.5 in. (394 mm) 65.75 in. (1670 mm) 75 Pound 1/2 in. NPT 1 5.75 in. (400 mm) 65.75 in. (1670 mm) F75 3/4 in. NPT 1 5.75 in. (400 mm) 65.75 in. (167[...]

Specifica tions and Dimensions 15 M414905 © Copyright, Alliance Laundry System s LLC – D O NOT COPY or TRANSMIT Electrical Connection Locations TMB813N TMB813N GAS AND STEAM ELECTRIC A B B A Models A B Gas and Steam 9.5 in. (241 mm) 63.5 in. (1613 mm) Electric 19 in. (483 mm) 64 in. (1626 mm) NOTE: These figures are appr oximate dimensions only [...]

Specifica tions and Dimensions M414905 16 © Copyright, Alliance Laundry System s LLC – D O NOT COPY or TRANSMIT S team Connection Locations TMB814N TMB814N C A B D M o d e l s D i a m e t e r ABCD 50/75 Pound 3/4 in. NPT 15.25 in. (387 mm) 72.75 in. (1848 mm) 7.5 in. (190 mm) 64.75 in. (1645 mm)[...]

17 M414905 © Copyright, Alliance Laundry System s LLC – D O NOT COPY or TRANSMIT Inst allation Pre-Inst allation Inspection Upon delivery , visually insp ect the crate, carton and parts for any visible shipping damage. If the crate, carton, or cover is damaged or signs of possible damage are evident, have th e carrier note the condition on the s[...]

Inst allation M414905 18 © Copyright, Alliance Laundry System s LLC – D O NOT COPY or TRANSMIT Location Requirement s The tumbler must be installe d on a level floor . Floor covering materials such as carpeting or tile should be removed. T o assure compliance, co nsult local building code requirements. The tumbler mu st not be installed or store[...]

Inst allation 19 M414905 © Copyright, Alliance Laundry System s LLC – D O NOT COPY or TRANSMIT Position and Level the T umbler Remove lint panel door , and unscrew the four shippin g bolts (one at each corner). Remove tumbler from skid. NOTE: Do not thr ow bolts away – they ar e the leveling legs. Remove four nuts from th e literature package,[...]

Inst allation M414905 20 © Copyright, Alliance Laundry System s LLC – D O NOT COPY or TRANSMIT Figure 4 2. Remove the drive g uard. Refer to Figur e 4 . 3. Remove the driv e belts. Refer to Figur e 4 . 4. Remove the cylinder pulley and shaft key . 5. Pull the cylinder out through the front of the tumbler . Refer to Figur e 3 . 6. T o ensure prop[...]

Inst allation 21 M414905 © Copyright, Alliance Laundry System s LLC – D O NOT COPY or TRANSMIT T o Reverse the Loading Door A, H, S and U models after serial number 0308001307 The tumbler is delivered with a righ t hinged door , but the door can be changed to a left hinged position. 1. Disconnect power supply to tumbler . 2. Unlock and remove co[...]

Inst allation M414905 22 © Copyright, Alliance Laundry System s LLC – D O NOT COPY or TRANSMIT 4. Remove four front panel screws. Refer to Figur e 6 . Keep door hinge cams in place on door hinge lug. Pull lug and door assembly off as one piece. Refer to Figur e 7 . 5. Remove remaining front panel screws. four on the top and four on the bottom. R[...]

Inst allation 23 M414905 © Copyright, Alliance Laundry System s LLC – D O NOT COPY or TRANSMIT 9. Place front panel on machine, loosely attach four bottom screws. Connect door switch harness to switch in new location. Install door assembly and four front panel side screws loosely . Refer to Figur e 9 . 10. Check lint panel fit, ad justing front [...]

Inst allation M414905 24 © Copyright, Alliance Laundry System s LLC – D O NOT COPY or TRANSMIT Before Placing T umbler into Service 1. Remove or open all panels and check accessible bolts, nuts, screws, terminals and fittings for tightness. 2. Check belt tension and adjust if necessary . Refer to Adjustments section. 3. Replace all panels and gu[...]

Inst allation 25 M414905 © Copyright, Alliance Laundry System s LLC – D O NOT COPY or TRANSMIT Required for CE Models Only Once machine is installed, please be sure to complete the following items: • Review and verify machine operation with customer . • Leave all literature and a signed Declaration of Conformity with customer . • Review ma[...]

Inst allation M414905 26 © Copyright, Alliance Laundry System s LLC – D O NOT COPY or TRANSMIT T able 1 Burner orifice information at 0-2000 feet (0-600 meters) altitude. N/A = Part no longer available. * For Natural Gas, Group E+ applications, convert using L.P . Gas model and repl ace burner orifice(s). ** For L.P . Gas, Group B/P with 50 mbar[...]

Inst allation 27 M414905 © Copyright, Alliance Laundry System s LLC – D O NOT COPY or TRANSMIT Basic Configuration 1. Determine the necessary conversion operations to convert from the factory-supplied configuration to the desired configuration. 2. Perform the conversions required so the machine is properly configured for the desired country and [...]

Inst allation M414905 28 © Copyright, Alliance Laundry System s LLC – D O NOT COPY or TRANSMIT Figure 12 How to Change Bur ner Orifice Size 1. Disconnect electrical power from tumbler . Close gas shut-off valve to t umbler . Refer to Figur e 1 1 . 2. Remove spud holder . Johnson G96 Gas V alve – Unscrew spud holder nut near gas valve. Remove t[...]

Inst allation 29 M414905 © Copyright, Alliance Laundry System s LLC – D O NOT COPY or TRANSMIT How to Adjust Gas V alve Governor/Regulator 1. Check gas burner orifice (manifold) pressure as follows. Refer to Figur e 12 . 2. Remove screw plug from pressure tap. 3. Connect a “U”-tube manometer (or similar pressure gauge) to the burner orifice [...]

M414905 30 © Copyright, Alliance Laundr y Systems LLC – DO NOT COPY or T RANSMIT Exhaust Requirement s Layout Whenever possible, install tumblers along an outside wall where duct length can be kept to a minimum, and make-up air can be easily accessed. Construction must not block the airflow at the rear of the tumble r . Doing so would prevent ad[...]

Exhaust Requirement s 31 M414905 © Copyright, Alliance Laundry System s LLC – D O NOT COPY or TRANSMIT IMPOR T ANT : For best performance pr ovide an individual exhaust duct for each tumbler . Do not install a hot water heater in a room containing tumblers. It is better to have the water heater in a separate room with a separate air inlet. Indiv[...]

Exhaust Requirement s M414905 32 © Copyright, Alliance Laundry System s LLC – D O NOT COPY or TRANSMIT Figure 15 NOTE: Do not install wire mesh or scr e en in exhaust duct opening to avoid lint build-up or impacting proper discharge of air fr om tumblers . NOTE: Where exhaust duct pier ces a combustible wall or ceiling, the opening must be sized[...]

Exhaust Requirement s 33 M414905 © Copyright, Alliance Laundry System s LLC – D O NOT COPY or TRANSMIT Figure 16 TMB2019N 1 NOTE: Where the exhaust du ct pierces a combustible wall or ce iling, the opening MUST be sized per local codes. 2 Outlet d uct diam eter 3 45° typical LK J I HG F E DC B A 3 1 2 ONE MANIFOLD ASSEMBLY Duct Stat io n 50/75 [...]

Exhaust Requirement s M414905 34 © Copyright, Alliance Laundry System s LLC – D O NOT COPY or TRANSMIT Figure 17 TMB2018N 1 NOTE: Where the exhaust du ct pierces a combustible wall or ce iling, the opening MUST be sized per local codes. 2 Outlet d uct diam eter 3 45° typical 1 2 3 LK J I L K J I CONTINUE TO A CONTINUE TO A TWO MANIFOLD ASSEMBLI[...]

35 M414905 © Copyright, Alliance Laundry System s LLC – D O NOT COPY or TRANSMIT Gas Requirement s IM PO RT ANT : Any product r evisions or conversions must be made by the Manufacturer’ s Authorized Dealers, Distributors or local service personnel. IMPOR T ANT : The tumbler must be isolated fr om the gas supply piping system by closing its ind[...]

Gas Requirement s M414905 36 © Copyright, Alliance Laundry System s LLC – D O NOT COPY or TRANSMIT T urn on gas and chec k all pipe connections (intern al and external) for gas leaks with a non-corrosive leak detection fluid. Purge ai r in gas service line by operating the tumblers in the drying mode. If bu rner does not light and unit goes into[...]

Gas Requirement s 37 M414905 © Copyright, Alliance Laundry System s LLC – D O NOT COPY or TRANSMIT Gas Supply Pipe Sizing and Looping Figure 19 TMB2126N 1 Gas furnace (120,000 Btu/hr .) 7 Minimum Pipe Size is 0.5 in. (12.7 mm) 2 Gas water heaters (400,000 Btu /hr . each) 8 25 ft. (7.6 m) 3 Gas space heaters (70,000 Btu/hr . each) 9 Ma in regulat[...]

Gas Requirement s M414905 38 © Copyright, Alliance Laundry System s LLC – D O NOT COPY or TRANSMIT Gas Pipe Size Re quired for 1000 Btu Natur al Gas — 0.64 S pecific Gravity at 7 ± 1.5 inches (17.4 ± 4 mbar , 1.74 ± 0.37 kPa) W ater Column Pressure Equivalent Lengt h Gas Applia nces T ot al Btu/hr 25 feet (7.63 m) 50 feet (15.25 m) 75 feet [...]

Gas Requirement s 39 M414905 © Copyright, Alliance Laundry System s LLC – D O NOT COPY or TRANSMIT High Altitude Burner Orifice Sizing For proper operation at altitudes abov e 2000 feet (610 m), the gas burner orifice siz e must be reduced to ensure complete combustion. Refer to Ta b l e 6 . For CE models, consult local gas supplier . T able 6 M[...]

M414905 40 © Copyright, Alliance Laundr y Systems LLC – DO NOT COPY or T RANSMIT Electrical Requirement s Grounding Instructions NOTE: T o ensure protection against shock, this tumbler MUST be electrically grounded in accordance with the local codes, or in the absence of local codes, with the late st edition of the National Electrical Code ANSI/[...]

Electrical Requirement s 41 M414905 © Copyright, Alliance Laundry System s LLC – D O NOT COPY or TRANSMIT Service/Ground Location Figure 20 Model Heat Source Ground and T erminal Block Locations Non-CE Gas or Steam Non-CE Electric CE Gas or Steam CE Electric F U S E F U S E F U S E L1 L2 L3 F T1 T2 T3 ZY X WV U F R ZY X WV U F R F U S E F U S E [...]

Electrical Requirement s M414905 42 © Copyright, Alliance Laundry System s LLC – D O NOT COPY or TRANSMIT T o Connect Electri cal Service T o The T umbler The following steps ou tline the procedure for connecting the electrical service to the tumbler . NOTE: The wiring diagram is located in the junction or contactor box. 1. Install a circuit bre[...]

Electrical Requirement s 43 M414905 © Copyright, Alliance Laundry System s LLC – D O NOT COPY or TRANSMIT Figure 21 T224S TMB2017N 1 Electrical Service (Gas and S team Models) 6 Ground Screw (Gas and S t eam Models Only) 2 Electrical Service (Electric Models) 7 Ground Buss Ba r 3 Accessory Box 8 Contactor Box 4 Ground Lug 9 Disconnect Switch 5 F[...]

Electrical Requirement s M414905 44 © Copyright, Alliance Laundry System s LLC – D O NOT COPY or TRANSMIT Jumper Configuration Instructions Changing the transformer configuration jumper is required, PRIOR TO SUPPL YING POWER TO THE MACHINE , if any of the following apply: IMPOR T ANT : Failur e to install the proper configuration jumper may resu[...]

Electrical Requirement s 45 M414905 © Copyright, Alliance Laundry System s LLC – D O NOT COPY or TRANSMIT 50 Pound Gas and Steam Models Refer to T able 7 . NOTE: Wir e sizes were obtained from the Canadian Electrical Code for 75 C. wire and are intended for use as a guideline only . Electrical connections should be made by a qualified electrical[...]

Electrical Requirement s M414905 46 © Copyright, Alliance Laundry System s LLC – D O NOT COPY or TRANSMIT 75 Pound Gas and Steam Models Refer to T able 8 and Ta b l e 9 . NOTE: Wir e size and breaker ratings wer e obtained fr om the Canadian Electrical Code for 75 C. wire and are intended for use as a guideline only . Electrical connections shou[...]

Electrical Requirement s 47 M414905 © Copyright, Alliance Laundry System s LLC – D O NOT COPY or TRANSMIT 50 and 75 Pound Electric Models Refer to T able 10 . NOTE: Wir e size and breaker ratings wer e obtained fr om the Canadian Electrical Code for 75 C. wire and are intended for use as a guideline only . Electrical connections should be made b[...]

M414905 48 © Copyright, Alliance Laundr y Systems LLC – DO NOT COPY or T RANSMIT S team Requirement s NOTE: Machines requir e a co nstant 80 to 100 psig (5.62 to 7.03 kg/sq cm) steam service for optimum operation. The maximum a l lowable steam pressur e for use with 60 Hertz or 50 Hertz tumblers is 125 psig (8.6 bar). In no case may the pr essur[...]

Steam Requ irement s 49 M414905 © Copyright, Alliance Laundry System s LLC – D O NOT COPY or TRANSMIT Piping Recommendations • T rap each steam coil individually . Al ways keep the trap clean and in good working condition. • When tumbler is on the end of a line of equipment, extend header at least 4 feet (1.2 m) beyond tumbler . Install shut[...]

Steam Requirement s M414905 50 © Copyright, Alliance Laundry System s LLC – D O NOT COPY or TRANSMIT Figure 23 Ta b l e 11 TMB2014N NOTE: Refe r to Ta b l e 1 1 for sizing of steam lines. Pi ping must also be sized accor dingly for length of runs, and number of el bows. 1 Supply 8 18 in. (457 mm) Drop 2 12 in. (305 mm) Riser 9 Solenoid V alve (S[...]

51 M414905 © Copyright, Alliance Laundry System s LLC – D O NOT COPY or TRANSMIT Single Drop T imer NOTE: The following information is for models with an SD control suffix only . Power-Up Mode When power is applied to the tumbler , the IN USE light flashes factory status information. Following this, the control goes into READY Mode (light off) o[...]

Single Drop Timer M414905 52 © Copyright, Alliance Laundry System s LLC – D O NOT COPY or TRANSMIT Dip switch Settings Heat Switch Numbe r Cool Down Switch Number Cool Down Pe r Cycle (in Minu tes) Heat T i me Per Coin Pulse (in Minutes) 123456 7 8 1 OFF OFF OF F OFF OFF OFF OFF OFF 1 (factory def ault) 2 ON OFF OFF OFF OFF OFF ON OFF 2 3 OFF ON[...]

Single Drop T imer 53 M414905 © Copyright, Alliance Laundry System s LLC – D O NOT COPY or TRANSMIT T able 12 (Continue d) Heat Switch N umber Heat Time Per Coin Pulse (in Minutes) 123456 36 ON ON OFF OFF OFF ON 37 OFF OFF ON OFF OFF ON 38 ON OFF ON OFF OFF ON 39 OFF ON ON OFF OFF ON 40 ON ON ON OFF OFF ON 41 OFF OFF OFF ON OFF ON 42 ON OFF OFF [...]

M414905 54 © Copyright, Alliance Laundr y Systems LLC – DO NOT COPY or T RANSMIT Rot ary Coin Drop T imer NOTE: The following in formation is for models with a CD contr ol suffix only . Inst alling Accessory Timing Cam Non-electronic, rotary coin dro p tumblers have eight accessory cams in the literatu re package. These allow you to change your [...]

55 M414905 © Copyright, Alliance Laundry System s LLC – D O NOT COPY or TRANSMIT Adjustment s Gas Burner Air Shutter NOTE: Air inlet shutters on the burner must be adjusted so sufficient air is metered into the system for proper combustion and maximum efficiency . Before adjusting the inlet shutters be sur e that all lint is r emoved from lin t [...]

Adjustment s M414905 56 © Copyright, Alliance Laundry System s LLC – D O NOT COPY or TRANSMIT Airflow Switch Gas and Electric T umblers The airflow switch (located on the rear of tumbler , Figur e 26 ) is set at the factory for proper operation. However , if there is a pr oblem with the switch, it should be adjusted as follows: • Confirm exhau[...]

Adjustment s 57 M414905 © Copyright, Alliance Laundry System s LLC – D O NOT COPY or TRANSMIT Figure 26 T041I 1 Airflow Switch 6 Switch Lever 2 Mounting Bracket 7 S pring Cli p 3 Rear Panel of T umbler 8 Counterweigh t 4 Switch Mounting Screws 9 Disc 5 Screw 10 V ane Lever Arm T041I 9 1 8 6 7 9 8 7 6 5 3 10 2 4 10[...]

Adjustment s M414905 58 © Copyright, Alliance Laundry System s LLC – D O NOT COPY or TRANSMIT Loading Door Switch Loading door switch is factory preset, no field adjustment is necessary . Loading Door Catch The door catch must be adjusted to have sufficient tension to hold loading d oor cl osed against forc e of load tumbling against it. Proper [...]

Adjustment s 59 M414905 © Copyright, Alliance Laundry System s LLC – D O NOT COPY or TRANSMIT Figure 28 TMB816N 1 Poly V -Belt (Self-Adjusting) 4 Drive V -Belt 2 Idler Housing Bolts (2) 5 Idler Housing Assembly 3 Adjusting Bolt TMB816N NONREVERSING MODELS 5 1 2 3 4[...]

Adjustment s M414905 60 © Copyright, Alliance Laundry System s LLC – D O NOT COPY or TRANSMIT Figure 29 TMB817N 1 Locking Bolt 5 Guide Rail 2 Adjusting Nut 6 Idler Housing Bolts (2) 3 Adjusting Screw 7 Adjusting Bolt (Not shown) 4 Cylinder Belts 8 Drive Belt TMB817N REVERSING MODELS 2 3 4 1 8 7 6 5[...]

61 M414905 © Copyright, Alliance Laundry System s LLC – D O NOT COPY or TRANSMIT Removing T umbler from Service If the tumble r is to be removed from service, perform the following steps where applicable: • T urn off electrical supply external to machine. • T urn off electrical disconnect on machine. • T urn off gas supply external to mach[...]