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Zephyr AK7536ASX manual

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  • Page 1

    Use, Care, and Installation Guide www .zephyronline.com Model number: Serial Number: Date of Purchase: Sales Dealer: JAN08.0201 © Zephyr Corporation T empest II AK7500ASX AK7536ASX AK7548ASX READ AND SA VE THESE INSTRUCTIONS[...]

  • Page 2

    www .zephyronline.com[...]

  • Page 3

    1 SAFETY NOTICE ................................................................. 2-3 LIST OF MA TERIALS ....................................................... 4 INST ALLA TION Ducting Calculation Sheet ....................................... 5 Mounting Height & Clearance ................................ 6 Ducting Options .....................[...]

  • Page 4

    Important Safety Notice READ AND SA VE THESE INSTRUCTIONS 2 www .zephyronline.com W ARNING TO REDUCE THE RISK OF FIRE OR ELECTRIC SHOCK, DO NOT USE THIS F AN WITH ANY SOLID-ST A TE CONTROL DEVICE. W ARNING TO REDUCE THE RISK OF FIRE ELECTRIC SHOCK, OR INJURY TO PERSONS, OBSER VE THE FOLLOWING: a. Use this unit only in the manner intended by the man[...]

  • Page 5

    Important Safety Notice 3 W ARNING TO REDUCE THE RISK OF FIRE, USE ONL Y MET AL DUCTWORK. CAUTION T o reduce risk of fi re and to properly exhaust air outside - Do not vent exhaust air into spaces within walls, ceilings, attics, crawl spaces or garages. OPERA TION Always leave safety grilles and fi lters in place. Without these components, operat[...]

  • Page 6

    List of Materials 4 www .zephyronline.com MODELS: AK7500ASX, AK7536ASX, AK7548ASX P ARTS SUPPLIED 1 - Hood 2 - Baffl e fi lters AK7500ASX, 3 - AK7536ASX, 4 - AK7548ASX 2 - Halogen light bulbs 3 - AK7548ASX ( pre-installed ) 1 - 10” round transition adapter ( for dual internal and external blowers ) 1 - External blower wiring ( for external blow[...]

  • Page 7

    5 Installation – Ducting Calculation Sheet Duct pieces To t a l Equivalent number length x used = 3-1/ 4” x 10” Rect., straight 1 Ft . x ( ) = Ft. 7”-10” Round, straight 1 Ft . x ( ) = Ft. 3-1/ 4” x 10” Rect. 9 0 0 elb ow 15 Ft . x ( ) = Ft. 3-1/ 4” x 10” Rect. 45 0 elb ow 9 Ft . x ( ) = Ft. 3-1/ 4” x 10” Rect. 9 0 0 flat elb [...]

  • Page 8

    Installation – Mounting Height & Clearance 6 www .zephyronline.com DUCTING A minimum of 6” round or 3-1/4” x 10” rectangular duct must be used to maintain maximum air fl ow effi ciency for single blower and 10” round duct for dual and external blower . Always use rigid type metal ducts only . Flexible ducts could restrict air fl ow[...]

  • Page 9

    7 W ARNING FIRE HAZARD NEVER exhaust air or terminate duct work into spaces between walls, crawl spaces, ceiling, attics or garages. All exhaust must be ducted to the outside. Use metal ductwork only . Fasten all connections with sheet metal screws and tape all joints with certifi ed Silver T ape or Duct T ape. Some Ducting Options Installation ?[...]

  • Page 10

    8 www .zephyronline.com Installation – Specifi cations 29 15/16 ” (30”) 35 15/16 ” (36”) 47 15/16 ” (48”) 24” (30”) 30” (36”) 42” (48”) 12” *10 ” 24” 4” 18” 1 3/8 ” 9 15/16 ” 2 3/4 ” 2 3/16 ” 1 1/8 ” 8 9/16 ” 13 3/16 ” 2 5/16 ” 6 7/16 ” 2” 2 1/16 ” C L 5 9/16” ext blwr k/o elec k/o 2 1 1/[...]

  • Page 11

    9 ELECTRICAL W ARNING All Electrical work must by performed by qualifi ed electrician or person with similar technical know how and background. For personal safety , remove house fuse or open circuit breaker before beginning installation. Do not use extension cord or adapter plug with this appliance. Follow national electrical codes or prevailing [...]

  • Page 12

    10 www .zephyronline.com C/L C/L A B 12 3/8 ” min 26” 4” wood board fig. 2 fig. 1 C D E fig. 2 - C fig. 2 - E fig. 2 - D NUT SCREW Installation – Mounting the Range Hood 1. Measure distance from range top to hood bottom ( 26” min ) Level and mark line A. 2. Plum and mark center line. 3. Mark mounting height line B. ( 12 3/8” from line A[...]

  • Page 13

    11 PBI-1 100A DUAL INTERNAL BLOWER WILL ACCOMODA TE VERTICAL DUCTING ONL Y Please turn to page 12 for instructions on installing CBI-600B in horizontal ducting mode. 1. Position blower plate over bracket on inside back of hood and pivot up. Secure plate to hood with (2) 10x3/16” screws. (blower pictured is a PBI-1 100A) 2. Connect male end of blo[...]

  • Page 14

    12 www .zephyronline.com HORIZONT AL DUCTING IS ONL Y A V AILABLE IF USING THE CBI-600B SINGLE INTERNAL BLOWER. 1. Unscrew (4) screws holding blower to plate and remove blower . 2. Cover round blower opening on blower plate with 6” round metal cap included with the CBI-600B. Secure with (3) 3.5x8 screws. 4. On the back of the hood, remove the (6)[...]

  • Page 15

    13 Installation – CBI-600B Horizontal Ducting Conversion 6. Attach 6” round to rectangular transition adapter to hood with (4) M4x8 screws. 7. Attach blower brackets to blower with (4) 10x3/16” screws. (2) screws for each bracket. 8. Place blower into round end of 6” round transition adapter . Attach brackets on blower to blower plate with [...]

  • Page 16

    14 www .zephyronline.com Installation – External Blower Preparation 1. Place 10” round adapter on top of hood and secure with (4) M4x8 screws. Connect 10” round duct work to 10” round adapter . 2. Install threaded end of external blower wiring through external blower wiring knock out located inside the hood. 3. Place cap over threaded end o[...]

  • Page 17

    15 Blower On/Off By pressing , the blower is switched On and Off. When switched on, the blower turns on at the same speed it was switched off at. When switched off the entire hood powers off, including the lights. Speed Selection The 3 speed levels are selected by pressing to decrease and to increase speed level. The display indicates speed level s[...]

  • Page 18

    16 www .zephyronline.com SURF ACE MAINTENANCE: Clean periodically with hot soapy water and clean cotton cloth. Do not use corrosive or abrasive detergent, or steel wool/scouring pads which will scratch and damage surface. Do not use products containing chlorine bleach or orange cleaners. For heavier soil use liquid degreaser . After cleaning, you m[...]

  • Page 19

    17 REPLACING LIGHT BULBS CAUTION: Light bulb becomes extremely hot when turned on. DO NOT touch bulb until switched off and cooled. T ouching hot bulbs could cause serious burns. Make sure all power is turned off and bulbs are not hot. Remove by turning bulb counter clockwise. Note: Bulb does not unscrew; it turns 60 degrees, stops and falls out. I[...]

  • Page 20

    T roubleshooting 18 www .zephyronline.com TROUBLESHOOTING PROCEDURES FOR TEMPEST I AND TEMPEST II Issue Cause What to do After installation, the unit doesn’t work. 1. The power source is not turned ON. 1. Make sure the circuit breaker and the unit’s power is ON. 2. The power line and the cable locking connector is not connecting properly . 2. C[...]

  • Page 21

    19 DESCRIPTION P ART # Replacement Parts Light Bulb MR16 (GU10) 35W (each) Z0B-0023 Baffl e Filter (each) 50210004 Optional Accessories Single Internal Blower CBI-600B Dual Internal Blower PBI-1 100A External Blower CBE-1000 Heat Lamp Kit (30”) AK0700B Heat Lamp Kit (36”) AK0706B Heat Lamp Kit (48”) AK0708B Back Splash (30”) AK0710 Back Sp[...]

  • Page 22

    1-888-880-8368 STAPLE YOUR RECEIPT HERE TO OBTAIN SERVICE UNDER WARRANTY OR FOR ANY SERVICE RELATED QUESTIONS, please call: Zephyr Corporation (referred to herein as “we” or “us”) warrants to the original consumer purchaser (referred to herein as “you” or “your”) of Zephyr products (the “Products”) that such Products will be fre[...]