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Zenoah EXZ2610DL manual

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Table of contents for the manual

  • Page 1

    GB-1 G B EXZ2610DL EXZ2610DL G B OWNER’S MANUAL CONVER TIBLE BRUSHCUTTER 848JPY93A0 (806)[...]

  • Page 2

    GB-2 EXZ2610DL EXPLANA TION OF SYMBOLS AND SAFETY W ARNINGS APPRO V AL NUMBER OF CE EXHA UST EMISSION REGULA TION DIRECTIVE 97/68/EC AMENDED 2002/88/EC e13 * 97/68SH2G3 * 2002/88 * 0404 * 00 W ARNING!!! RISK OF D AMA GING HEARING W ear head, e ye and ear pr otection. MODEL 25.4 cm 3 SOUND LEVEL VIBRA TION LEVEL ISO 22868 LpAav ISO 10884 LwA guarant[...]

  • Page 3

    GB-3 G B EXZ2610DL SAFETY FIRST Instructions contained in warnings within this manual marked with a symbol concern cr itical points which must be taken into consideration to pre v ent possible serious bodily injury , and f or this reason y ou are requested to read all such instructions carefully and f ollow them without f ail. W ARNINGS IN THE MANU[...]

  • Page 4

    GB-4 EXZ2610DL BC-EX EXZ2610DL-PUO PS-EX LRT -EX HE-EX 15 16 17 18 19 20 21 22 23 24 25 26 2 3 4 5 6 8 9 10 11 12 13 14 1 7 1. Par ts location 1 1. Loop handle 1 2. Suspension point 1 3. Stop switch 1 4. Throttle cable 1 5. Throttle trigger 1 6. Throttle set button 1 7. Shaft tube 1 8. Knob bolt 1 9. Spark arrester 10. Stater knob 11. Fuel tank 12.[...]

  • Page 5

    GB-5 G B EXZ2610DL 2. Specification Engine T ype ............................................................................ Air -cooled 2-str oke gasoline Model ............................................................................................ Zenoah GZ25N Displacement ....................................................................[...]

  • Page 6

    GB-6 EXZ2610DL 4. Symbols on the machine For safe operation and maintenance, symbols are carved in r elief on the machine. Accor ding to these indications, please be careful not to make a mistake. The port to refuel the “MIX GASOLINE” P osition: FUEL T ANK CAP The direction to close the choke P osition: AIR CLEANER COVER The direction to open t[...]

  • Page 7

    GB-7 G B EXZ2610DL 1. Read this manual carefully until you completely understand and follow all safety and operating instructions. 2. Keep this manual handy so that you may refer to it later when- ever any questions arise. Also note, if you have any questions which cannot be answered herein, contact the dealer fr om whom you purchased the pr od- uc[...]

  • Page 8

    GB-8 EXZ2610DL BEFORE ST ARTING THE ENGINE 1. The area within a perimeter of 15 m of the person using the product should be consider ed a hazardous ar ea into which no one should enter . If necessary , yellow warning rope, warning signs should be placed around the pe- rimeter of the area. When work is to be perfor med simultaneously by two or more [...]

  • Page 9

    GB-9 G B EXZ2610DL 7. Never operate the pruner at an angle greater than 60° in or der to r educe the risk of being struck by falling objects during operation. W ARNING Approaching or contacting elec- tric power lines with pruning sa w may cause serious injury or death from electr ocution. Electricity can jump from one point to another by means of [...]

  • Page 10

    GB-10 EXZ2610DL 1. When you finish cutting in one loca- tion and wish to continue work in an- other spot, turn off the engine, lift up the unit and carry it paying attention to the blade. 2. Never forget to place the protective cover over the blades. 3. When hand-carrying the product, cover over the cutting part if neces- sary , lift up the product[...]

  • Page 11

    GB-11 G B EXZ2610DL Inser t the cable to the end of adjuster Full on stopper Idling adjust screw M3 screw Adjuster MOUNTING ENGINE 1. Push the shaft tube toward the clutch housing and r otate it by hand to check that the drive shaft is en- gaged with the gears. 2. Insert the shaft tube into the clutch housing until it bottoms, and align the positio[...]

  • Page 12

    GB-12 EXZ2610DL (1) (1) (2) (3) 6. Set up (BC-EX only) INST ALLING CUTTING A TT ACHMENT GUARD • Put the cutting attachment guard on the gearbox, at- tach it with the 4 screws and har dwar e provided. (1) Cutting attachment guard (2) Plate (3) Screw INST ALLING CUTTING HEAD 1. While locking the gear shaft, by inserting the supplied tool into the u[...]

  • Page 13

    GB-13 G B EXZ2610DL (1) (2) (3) (4) (5) 6. Set up (PS-EX only) 6. Set up (LR T -EX only) AT T ACHING THE TRIMMING MECHANISM (1) Main pipe (2) T rimming mechanism (3) Screw hole (4) Screw (5) F astening bolt 1. Remove the screw scr ewed into the end of the trim- ming mechanism. 2. Insert the end of the trimming mechanism into the main pipe. 3. Line [...]

  • Page 14

    GB-14 EXZ2610DL 6. Set up (HE-EX only) 4. Adjust the chain tension by turning the tensioner screw until the tie straps just touch the bottom side of the bar rail. (1) Chain tension adjusting screw (a) Loosen (b) Tighten 5. Tighten the mounting nut securely with the bar tip held up (TORQUE: 8.9 ~ 11.7 N.m./90 ~ 120 kg-cm). Then check the chain for s[...]

  • Page 15

    GB-15 G B EXZ2610DL 7. Fuel and chain oil ■ FUEL W ARNING • Gasoline is very flammable. A void smoking or bringing any flame or sparks near fuel. Make sure to stop the engine and allow it cool bef ore refuel- ing the unit. Select outdoor bare gr ound for fueling and move at least 3 m (10 ft) a wa y from the fueling point before starting the eng[...]

  • Page 16

    GB-16 EXZ2610DL ST ARTING ENGINE (HE-EX only) The ZENOAH stick edger is designed for edging lawn in gardens, parks, r oadsides and so on. Before starting the engine, take the operating position and adjust the handle position and the wheel height as necessary . ADJUSTING HANDLE POSITION • Loosen the handle bracket screws and r e-position the handl[...]

  • Page 17

    GB-17 G B EXZ2610DL 1 2 3 (1) (1) Stop switch 8. Operation 5. Set the stop switch to the “ - ” position. Set the throttle trigger to the start position (1 → 2 → 3). Place the unit on a flat, firm place. Keep the cutting head clear of everything around it. 6. While holding the unit firmly , pull out the starter rope quickly until engine fire[...]

  • Page 18

    GB-18 EXZ2610DL 8. Operation ADJUSTING THROTTLE CABLE • The normal play is 1 or 2 mm when measured at the carburetor side end. Readjust with the cable adjuster as requir ed. (1) (1) Cable adjuster ADJUSTING IDLING SPEED (1) (1) Idle adjusting screw 1. When the engine tends to stop frequently at idling mode, turn the adjusting screw clockwise. 2. [...]

  • Page 19

    GB-19 G B EXZ2610DL CUTTING WORK (LINE HEAD USAGE) W ARNING 1. Alwa ys wear ey e protection suc h as safety goggles. Ne ver lean over the r otating cutting head. Rocks or other debris could be thr o wn into eyes and face and cause serious personal injury . 2. K eep the cutting attachment guar d in place at all times when the unit is operated. TRIMM[...]

  • Page 20

    GB-20 EXZ2610DL CHOOSE THE BLADE Choose a suitable recommended cutting attachment according to the object to be cut. • When replacing blade always be sur e to use prod- ucts, which have been certified by ZENOAH. W ARNING When sharpening, removing, or reattaching the blade, be sure to wear thick, sturdy glo ves and use only proper tools and equipm[...]

  • Page 21

    GB-21 G B EXZ2610DL ST ARTING THE ENGINE Please refer to 5. For safe operation (P . 7 ~ 9), 8. Ope- ration (P . 15 ~ 17). W ARNING The product is equipped with a centrifugal c lutch mechanism, so the cutting attac hment begins to ro- tate as soon as the engine is started by putting the throttle into the start position. When starting the en- gine, p[...]

  • Page 22

    GB-22 EXZ2610DL 8. Operation (Optional blade usage BC-EX only) W ARNING Make sure to use shoulder strap and cutting attach- ment guard. If not, it is very dangerous when y ou slip or lose y our balance. W ARNING CONTROLLING BLADE BOUNCE Blade thrust can cause serious personal injury . Care- fully stud y this section. It is important that you un- de[...]

  • Page 23

    GB-23 G B EXZ2610DL 8. Operation (LR T -EX only) W ARNING This product is equipped with e xtremely sharp b lades, and when used improperl y these blades can be e x- tremely dangerous and impr oper handling can cause accidents, which ma y in turn lead to serious injury or death. For this reason, y ou should al ways be care- ful to follo w the f ollo[...]

  • Page 24

    GB-24 EXZ2610DL W ARNING • Alwa ys wear ey e protection suc h as safety goggles. Ne ver lean over the r otating cutting head. Rocks or other debris could be thr o wn into eyes and face and cause serious personal injury . • K eep the b lade guard and the mad guar d attached in place at all times when the unit is operated. • Before starting a j[...]

  • Page 25

    GB-25 G B EXZ2610DL W ARNING • Make sure that the engine has stopped and is cool before perf orming an y service to the machine. Con- tact with moving cutting head or hot m uffler ma y result in a personal injury . AIR FIL TER • The air filter , if clogged, will r educe the engine perfor - mance. Check and clean the filter element in warm, soap[...]

  • Page 26

    GB-26 EXZ2610DL SP ARK PLUG • Starting failure and misfiring are often caused by a fouled spark plug. Clean the spark plug and check that the plug gap is in the correct range. For a r e- placement plug, use the correct type specified by ZENOAH. • REPLA CEMENT PLUG IS A NGK CMR7H. IMPORT ANT • Note that using any spark plug other than those de[...]

  • Page 27

    GB-27 G B EXZ2610DL 9. Maintenance IMPORT ANT • If waste gets stuc k and causes bloc kage around the intake air cooling v ent or betw een the cylinder fins, it may cause the engine to o v erheat, and that in turn may cause mechanical f ailure on the par t of the brushcutter . (1) (2) (1) Cylinder (2) Intake air cooling v ent (bac k) PROCEDURES TO[...]

  • Page 28

    GB-28 EXZ2610DL 9. Maintenance (BC-EX only) BLADES • When refilling the tank or r esting, it is often a good idea to use the time to oil the cutting blades. • If a gap exists between the upper and lower blades, follow the procedur e below to adjust them so that they fit more closely together . (1) Upper blade (2) Lo wer b lade 1. Loosen lock nu[...]

  • Page 29

    GB-29 G B EXZ2610DL OILING PORT Dismount the guide bar and check the oiling port for clogging. (1) (1) Oiling por t GUIDE BAR Remove sawdust in the bar groove and the oiling port. (1) Groov e (2) Oiling port (T ype: Sprocket nose) Grease the nose spr ocket from the feeding port on the tip of the bar . (1) Grease por t (2) Sprock et The bar rail sho[...]

  • Page 30

    GB-30 EXZ2610DL Place your file on the cutter and push straightforward. Keep the file position as illustrated. After every cutter has been set, check the depth gauge and file it to the proper level as illustrated. (1) Appropriate gauge checker (2) Make the shoulder round (3) Depth gauge standard W ARNING Be sure to round off the fr ont edge to redu[...]

  • Page 31

    GB-31 G B EXZ2610DL TRANSMISSION • The reduction gears ar e lubricated by multipurpose, lithium-based grease in the transmission. At every 20 hours of use, supply the transmission with new grease. • Remove the cutter holders before installing new grease to arrange for old gr ease to exit. NOTE • When removing and installing the cutter holder [...]

  • Page 32

    GB-32 EXZ2610DL Should any failure occur on the pr oduct under normal operating conditions within the applicable warranty pe- riod, the failed part will be replaced or repair ed fr ee of charge by a ZENOAH authorized dealer . W ARRANTY PERIOD: 1 year (6 months if used pr ofes- sionally , and 30 days if used for rental purpose) fr om the date of ini[...]