Zenoah EXZ2401S manual

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Table of contents for the manual

  • Page 1

    EXZ-PU: 60300000 and up EX2-BC: 50200000 and up EX-LRT: 000531 and up EX-PS: 000000 and up EX-HE: 000101 and up EX-RMS: and up APPLICABLE SERIAL NUMBERS : ENGINE UNIT 60100000 and up NUMEROS DE SERIE APPLICABLES : MOTEUR 60100000 et au-delà NÚMEROS DE SERIE APLICABLES: UNIDAD DE MOTOR 60100000 y superior EX2-BC EX-PS EX-LRT EX-HE EX-RMS EXZ2401S-[...]

  • Page 2

    2 SAFETY FIRST Instructions contained in warnings within this manual marked with a symbol concern critical points which must be taken into consideration to prevent possible serious bodily injury, and for this reason you are requested to read all such instructions carefully and follow them without fail. ■ WARNINGS IN THE MANUAL This mark indicates[...]

  • Page 3

    3 SECURITE Les instructions contenues dans les mises en garde de ce mode d’emploi portant le symbole concernent les points critiques qui doivent être pris en considération pour éviter les blessures corporelles graves, c’est pourquoi ces précautions doivent être rigoureusement suivies. ■ DIFFERENTS TYPES D’AVERTISSEMENT DE CE MODE D’E[...]

  • Page 4

    4 1. Parts location 1. Situación de las piezas English Español 1 2 3 4 5 6 7 8 9 10 11 12 13 14 EX2-BC 15 16 17 EX-LRT 18 19 EX-PS 20 21 22 23 EX-HE 24 25 26 27 EX-RMS 1. Loop handle 2. Shoulder strap hanger 3. Ignition switch 4. Throttle cable 5. Throttle lever 6. Throttle set button 7. Drive shaft housing 8. Knob bolt 9. Spark arrester 10. Star[...]

  • Page 5

    5 2. Specifications English Engine Type ···················································································································· Air-coo led 2-stroke gasoline Model ····················?[...]

  • Page 6

    6 6 2. Fiche technique Français Moteur Type ············································································································2 temps à essen ce refroidi par air Modèle ······················[...]

  • Page 7

    7 7 2. Especificaciohes Español Motor Tipo ····························································································Gasolina 2 carreras de enfriami ento por aire Modelo ··································?[...]

  • Page 8

    3. W arning labels on the machine 8 English For safe operation and maintenance, symbols are carved in relief on the machine. According to these indications, please be careful not to take a mistake. (a) The port to refuel the "MIX GASOLINE" Position: FUEL TANK CAP (b) The direction to close the choke Position: AIR CLEANER COVER (c) The dir[...]

  • Page 9

    3. Etiqueta de advertencia en la máquina 3. Etiquettes d’avertissement sur la machine 9 Français Español INFORMA TION IMPOR T ANTE CONCERNANT LE MO TEUR CE MO TEUR EST CONFORME AUX REGLEMENTS SUR LES EMISIONS DE GAZ U .S. EP A PH2 ET 2006 DE LA CALIFORNIE POUR UNE PERIODE DE CONFORMITE SI SORE: CA TEGORIE A TYPE DE MOTEUR : 6KZXS.0244XY ; EM C[...]

  • Page 10

    10 1. Read this manual carefully until you completely understand and follow all safety and operating instructions. 2. Keep this manual handy so that you may refer to it later whenever any questions arise. Also note, if you have any questions which cannot be answered herein, contact the dealer from whom you purchased the product. 3. Always be sure t[...]

  • Page 11

    11 1. Lea detenidamente este manual hasta comprender cabalmente todas las instrucciones de seguridad y uso. 2. Mantenga este manual a mano para que pueda consultarlo cuando tenga alguna duda. Si tiene cualquier duda que no esté cubierta en este manual, consulte en la tienda donde adquirió el producto. 3. Asegúrese de incluir siempre este manual [...]

  • Page 12

    12 other times when weather conditions might make it unsafe to use the product. ■ WORKING PLAN 1. You should never use the product when under the influence of alcohol, when suffering from exhaustion or lack of sleep, when suffering from drowsiness as a result of having taken cold medicine or at any other time when a possibility exists that your j[...]

  • Page 13

    c. Pendant les averses, les orages avec éclairs, par grands vents ou toute autre condition climatique rendant l’utilisation de la machine dangereuse. ■ PLAN DE TRAVAIL 1. Ne jamais utiliser la machine sous l’influence de l’alcool ou en état de faiblesse due à la fatigue, au manque de sommeil, à la prise de médicament ou à tout autre m[...]

  • Page 14

    14 Remove any obstacle before beginning work. 3. Inspect the entire unit for loose fasteners and fuel leakage. Make sure that the cutting attachment is properly installed and securely fastened. 4. Be sure the debris guard is firmly attached in place. 5. Always use the shoulder strap. Adjust the strap for comfort before starting the engine. The stra[...]

  • Page 15

    15 Retirer tout obstacle avant de commencer le travail. 3. Vérifier que la machine ne comporte aucun élément desserré ou de fuite de carburant. S’assurer que l’outil de coupe est monté correctement et bien serré. 4. S'assurer que le cache de protection anti-débris est fermement attaché. 5. Utiliser toujours la machine avec son harn[...]

  • Page 16

    16 whole hand. Place your feet slightly apart (slightly further apart than the width of your shoulders) so that your weight is distributed evenly across both legs, and always be sure to maintain a steady, even posture while working. 2. Keep cutting attachment below waist level. 3. Maintain the speed of the engine at the level required to perform cu[...]

  • Page 17

    17 que les pieds reposent sur une largeur un peu plus importante que celle des épaules) et avoir une posture de travail stable et répartir le poids du corps également sur chaque jambe. 2. Maintenir l’outil de coupe toujours plus bas que le niveau de la taille. 3. Faire tourner le moteur à la vitesse appropriée à la coupe sans jamais accél?[...]

  • Page 18

    18 representative from the store nearest RedMax authorized servicing dealer for assistance. 5. Do not use any accessory or attachment other than those bearing the RedMax mark and recommended for the unit. 6. Under no circumstances should you ever take apart the product or alter it in any way. Doing so might result in the product becoming damaged du[...]

  • Page 19

    19 autres que RedMax ou non agréés. 6. Ne jamais démonter ou modifier la machine, quelles que soient les circonstances. Dans le cas contraire, la machine risque d’être endommagée en cours d’utilisation ou de ne pas fonctionner correctement. ■ MANIPULATION DU CARBURANT 1. Le moteur de la débroussailleuse RedMax est conçu pour fonctionne[...]

  • Page 20

    20 6. Set up English SE1 SE2 SE3 (1) SE4 SE6 (1) SE7 SE5 ■ MOUNTING ENGINE (SE1) 1. Push the drive shaft housing toward the clutch housing and rotate it by hand to check that the driveshaft is engaged with the gears. 2. Insert the drive shaft housing into the clutch housing until it bottoms, and align the positioning holes on the clutch housing a[...]

  • Page 21

    21 6. Assemblage 6. Montaje Français Español ■ MONTAGE DU MOTEUR (SE1) 1. Pousser le tube de l’arbre d’entraînement dans le tube de l’embrayage et le tourner à la main afin de vérifier que l’arbre d’entraînement est bien engagé dans les engrenages. 2. Insérer le tube de l’arbre d’entraînement jusqu’au fond et aligner les [...]

  • Page 22

    22 6. Set up (EX2-BC only) English 6. Set up (EX-LRT only) EX2-BC SE2 EX2-BC SE3 EX2-BC SE1 EX-LRT SE1 ■ INSTALLING DEBRIS GUARD • Put the debris guard on the gear box, attach it with the 2 screws and hardware provided. (SE1) ■ INSTALLING CUTTING HEAD (SE2) 1. While locking the gear shaft, by inserting the supplied tool into the upper holder [...]

  • Page 23

    23 6. Assemblage (EX2-BC uniquement) 6. Montaje (sólo EX2-BC) Français Español 6. Assemblage (EX-LRT uniquement) 6. Montaje (sólo EX-LRT) ■ MONTAJE DEL PROTECTOR CONTRA DESECHOS • Coloque el protector contra desechos en la caja de engranajes y fíjelo con tornillos y el equipo facilitado. (SE1) ■ MONTAJE DEL CABEZAL DE CORTE (SE2) 1. Mien[...]

  • Page 24

    24 6. Set up (EX-PS only) English (1) (2) (3) (4) (5) EX-PS SE1 EX-PS SE2 EX-PS SE3 ■ ATTACHING THE PRUNING MECHANISM (SE1) 1. Remove the cap on the end of the main pipe. 2. Remove the screw screwed into the end of the gear case. 3. Insert the end of the gear case into the main pipe. 4. Line up the hole on the end of the gear case into which the [...]

  • Page 25

    25 6. Assemblage (EX-PS uniquement) 6. Montaje (sólo EX-PS) Français Español ■ FIXATION DU MECANISME DE DEBROUISSAILLAGE (SE1) 1. Retirez le couvercle du bout du tuyau principal. 2. Retirez la vis vissée au bout de la gaine protectrice. 3. Insérez le bout de la gaine protectrice dans le tuyau principal. 4. Alignez le trou avec le bout le la [...]

  • Page 26

    26 EX-PS SE5 EX-PS SE6 4. Adjust the chain tension by turning the tensioner screw until the tie straps just touch the bottom side of the bar rail. (SE5) (1) Chain tension adjusting screw (a) Loosen (b) Tighten 5. Tighten the mounting nut securely with the bar tip held up (TORQUE: 8.9~11.7 N.m./90~120 kg-cm). Then check the chain for smooth rotation[...]

  • Page 27

    27 4. Ajuster la tension de la chaînette en tournant la vis de mise sous tension jusqu'à ce que les sangles d'accouplement entrent à peine en contact avec le fond du rail de la barre. (SE5) (1) Vis de réglage de tension de la chaîne (a) Desserrer (b) Serrer 5. Serrer l'écrou de montage fermement en maintenant l'extrémité[...]

  • Page 28

    28 6. Set up (EX-HE only) English EX-HE SE3 EX-HE SE4 tighten the blade mounting bolt. (SE3) (1) Blade mounting bolt (Left-handed) (2) Cutter holder (B) (3) Blade (4) Bar (5) Cutter holder (A) 4. Split the bracket and install the wheel assembly to the shaft tube and clamp at a position best for your job. (SE4) (1) Bracket 6. Set up (EX-RMS only) En[...]

  • Page 29

    29 6. Assemblage (EX-HE uniquement) 6. Montaje (sólo EX-HE) Français Español como se muestra en la imagen siguiente para apretar el perno de montaje de la cuchilla. (SE3) (1) Perno de montaje de la cuchilla (mano izquierda) (2) Soporte de la cuchilla (B) (3) Cuchilla (4) Barra (5) Soporte de la cuchilla (A) 4. Divida el soporte e instale el conj[...]

  • Page 30

    30 7. Fuel English • Gasoline is very flammable. Avoid smoking or bringing any flame or sparks near fuel. Make sure to stop the engine and allow it cool before refueling the unit. Select outdoor bare ground for fueling and move at least 3m (10ft) away from the fueling point before starting the engine. • The RedMax engines are lubricated by oil [...]

  • Page 31

    • La gasolina es muy inflamable. Evite fumar o producir cualquier llama o chispa cerca del combustible. Asegúrese de detener el motor y dejar que se enfríe antes de repostar la unidad. Seleccione un terreno al aire libre para el reabastecimiento y aleje la unidad una distancia de por lo menos 3 metros (10 pies) del punto de abastecimiento antes[...]

  • Page 32

    32 ■ HOW TO MIX FUEL Agitate carefully. 1. Measure out the quantities of gasoline and oil to be mixed. 2. Put some of the gasoline into a clean, approved fuel container. 3. Pour in all of the oil and agitate well. 4. Pour In the rest of gasoline and agitate again for at least one minute. As some oils may be difficult to agitate depending on oil i[...]

  • Page 33

    33 de votre santé. • De l’essence ou de l’huile de basse qualité risque d’endommager les joints, les conduites d’essence ou le réservoir d’essence du moteur. ■ COMMENT OBTENIR UN BON MELANGE Agiter avec précautions. 1. Mesurez les volumes d’essence et d’huile à mélanger. 2. Verser un peu d’essence dans un récipient à car[...]

  • Page 34

    34 very quickly. 2. GASOHOL – It can cause deterioration of rubber and/or plastic parts and disruption of engine lubrication. 3. OIL FOR 4-CYCLE ENGINE USE – It can cause spark plug fouling, exhaust port blocking, or piston ring sticking. 4. Mixed fuels which have been left unused for a period of one month or more may clog the carburetor and re[...]

  • Page 35

    35 L’essence pure est capable d’endommager très rapidement les pièces du moteur. 2. ESSENCE-ALCOOL – Ce mélange risque de très rapidement détruire les pièces en caoutchouc et/ou en plastique et d’empêcher la lubrification du moteur. 3. HUILE POUR MOTEURS 4 TEMPS – Elles risquent d’encrasser les bougies, de bloquer l’échappemen[...]

  • Page 36

    36 8. Operation English (EX-HE only) ■ STARTING ENGINE The RedMax stick edger is designed for edging lawn in gardens, parks, roadsides and so on. Before starting the engine, take the operating position and adjust the handle position and the wheel height as necessary. ADJUSTING HANDLE POSITION • Loosen the handle bracket screws and re-position t[...]

  • Page 37

    37 8. Fonctionnement 8. Uso Français Español (EX-HE uniquement) ■ DEMARRAGE DU MOTEUR Le taille-bordures RedMax est conçu pour les bordures de pelouse du jardin, des parcs, des bords de route, etc. Avant de démarrer le moteur, prendre la position de travail et régler la position de la poignée et la hauteur de la roue convenablement. REGLAGE[...]

  • Page 38

    38 8. Operation English 5. Set the ignition switch to the “start” position. While pulling the throttle lever, push the set button, and release the throttle, then the throttle lever is in to the “start” position. (OP6) 6. While holding the unit firmly, pull out the starter rope quickly until engine fires. (OP7) (1) Choke lever (2) Close (3) [...]

  • Page 39

    39 8. Fonctionnement 8. Uso Français Español 5. Placer l’interrupteur de contact sur la position de démarrage “Marche”. Tout en tirant sur la manette d’accélérateur, appuyer sur le bouton de verrouillage pour libérer l’accélérateur, le placer alors sur la position de démarrage “Start”. (OP6) 6. Tout en maintenant fermement la[...]

  • Page 40

    40 8. Operation English Except for an emergency, avoid stopping the engine while pulling the throttle lever. ■ ADJUSTING THROTTLE CABLE • The normal play is 1 or 2mm when measured at the carburetor side end. Readjust with the cable adjuster as required. (OP9) (1) cable adjuster ■ ADJUSTING IDLING SPEED (OP10) 1. When the engine tends stop fre[...]

  • Page 41

    41 8. Fonctionnement 8. Uso Français Español Excepto en casos de emergencia, evite detener el motor mientras tira de la palanca del acelerador. ■ AJUSTE CABLE DEL ACELERADOR • La holgura normal es de 1 – 2 mm medida en el extremo del carburador. Ajuste la holgura con el ajustador de cable según sea necesario. (OP9) (1) Ajustador de cable ?[...]

  • Page 42

    42 8. Operation (EX2-BC only) English ■ CUTTING WORK (LINE HEAD USAGE) 1. Always wear eye protection such as safety goggles. Never lean over the rotating cutting head. Rocks or other debris could be thrown into eyes and face and cause serious personal injury. 2. Keep the debris guard in place at all times when the unit is operated. TRIMMING GRASS[...]

  • Page 43

    43 8. Fonctionnement (EX2-BC uniquement) 8. Uso (sólo EX2-BC) Français Español ■ TRABAJO DE CORTE (USO DEL CABEZAL CORTADOR) 1. Utilice siempre protección ocular, como gafas de seguridad. No se apoye nunca sobre el cabezal de corte rotatorio. Podrían salir despedidos piedras o desechos y golpearle los ojos o la cara y ocasionar graves lesion[...]

  • Page 44

    44 8. Operation (EX2-BC only) (Optional blade usage) English When sharpening, removing, or reattaching the blade, be sure to wear thick, sturdy gloves and use only proper tools and equipment to prevent injury. ■ CHOOSE THE BLADE Choose a suitable recommended cutting attachment according to the object to be cut. • When replacing blade always be [...]

  • Page 45

    45 Lors de l’affûtage, du retrait ou de la pose de la lame, porter des gants épais et utiliser des outils appropriés pour éviter toute blessure. ■ CHOISIR LA LAME Vérifier les recommandations et si nécessaire remplacer l’outil de coupe en fonction de l’objet de la coupe. • Lors du remplacement de la lame, s’assurer que la nouvelle[...]

  • Page 46

    46 Change the loop handle to the J-handle for safe operation. (OP4) (1) Bracket : 3583-14101 (2) J-handle : 6367-14200 ■ STARTING THE ENGINE Please refer 5.For safe operation (P.14), 8.Operation (P.36). •T he product is equipped with a centrifugal clutch mechanism, so the cutting attachment could rotate as soon as the engine is started. When st[...]

  • Page 47

    47 Cambie el mango en forma de bucle al mango en forma de J para un manejo más seguro. (OP4) (1) Abrazadera : 3583-14101 (2) Mango en forma de J : 6367-14200 ■ ARRANQUE DEL MOTOR Consulte los puntos 5. Instrucciones de seguridad (p.15) y 8. Uso (p.37). •. El producto está equipado con un mecanismo de embrague magnético, por lo que el accesor[...]

  • Page 48

    48 ■ OPERATION 1. Check the bolt to fasten the blade and be sure the bolt has no fault, and no abrasion. 2. Be sure that the blade and the holder have been fastened according to instruction and the blade turns smoothly without abnormal noise. (OPT10) • The rotating parts fastened incorrectly may cause serious accident to the operator. • Make [...]

  • Page 49

    49 ■ USO 1. Compruebe el perno de fijación de la hoja, y asegúrese de que el perno no tenga ningún desperfecto ni presente corrosión. 2. Asegúrese de que la hoja y el soporte hayan sido fijados de acuerdo con las instrucciones y que la hoja gire con suavidad sin producir un ruido anormal. (OPT10) • Las piezas giratorias que no sean debidam[...]

  • Page 50

    50 2. How you can reduce the chance of blade thrust: a. Recognize that blade thrust can happen. By understanding and knowing about bounce, you can help eliminate the element of surprise. b. Cut fibrous weeds and grass only. Do not let the blade contact materials it cannot cut such as hard, woody vines and brush or rocks, fences, metal, etc c. Be ex[...]

  • Page 51

    51 2. Cómo se puede reducir la posibilidad de contragolpe? a. Tenga presente que pueden ocurrir contragolpes. Comprendiendo las causas del contragolpe, usted puede ayudar a eliminar el elemento sorpresa. b. Corte solamente hierbas fibrosas y pasto. No permita que la hoja haga contacto con materiales que no puede cortar, tales como vides y arbustos[...]

  • Page 52

    52 • It is recommended that filing should be done by professionals. • Especially regarding filing the 22,24-tooth blade, Leave it to the professionals. ■ TRANSPORTING THE UNIT • When you finish cutting in one location and wish to continue work in another spot, turn off the engine, and lift up the unit and carry it paying attention for the b[...]

  • Page 53

    53 •l est recommandé que l’affûtage soit fait par un professionnel. • En ce qui concerne plus particulièrement l’aiguisage de la lame à 22, 24 dents, faire appel à un professionnel. ■ TRANSPORT • Lorsque la coupe d’une zone est terminée et que l’on souhaite continuer dans un autre endroit, arrêter le moteur, soulever la machi[...]

  • Page 54

    54 8. Operation (EX-LRT only) English This product is equipped with extremely sharp blades, and when used improperly these blades can be extremely dangerous, and improper handling can cause accidents which may in turn lead to serious injury or death. For this reason, you should always be careful to follow the following instructions when using your [...]

  • Page 55

    55 Este producto está equipado con cuchillas extremadamente afiladas, y cuando se utilizan incorrectamente estas cuchillas pueden ser extremadamente peligrosas, y la manipulación incorrecta puede ocasionar accidentes que a su vez conducen a lesiones graves o la muerte. Por esta razón, siempre debe tener cuidado de seguir las instrucciones que fi[...]

  • Page 56

    56 8. Operation (EX-PS only) English ■ CHECKING OIL SUPPLY After starting the engine, run the chain at medium speed and see if chain oil is scattered off as shown in the figure. (OP1) (1) Chain oil The oil reservoir has a capacity sufficient to provide about 40 minutes of cutting time (when set to deliver the minimum flow rate, or about as long a[...]

  • Page 57

    57 ■ CONTROL DEL SUMINISTRO DE ACEITE • Después de hacer arrancar el motor, haga funcionar la cadena a velocidad media y verifique que se produzca un derrame de aceite según se indica en la ilustración. (OP1) (1) Aceite para la cadena El depósito del aceite tiene una capacidad suficiente para proporcionar unos 40 minutos de cortado (cuando [...]

  • Page 58

    58 8. Operation (EX-PS only) English Adjust the pump as follows: 1. Stop the engine and make sure the stop switch is in the OFF position. 2. Place the unit on its side with the oil reservoir up. (OP2) (1) Oil tank (2) Chain cover The oil flow adjusting screw must be pressed in slightly in order to turn. Failure to do so could damage the pump and sc[...]

  • Page 59

    59 Ajuste la bomba de la siguiente forma: 1. Detenga la máquina y asegúrese de que el interruptor de detención se encuentre en la posición OFF. 2. Coloque la unidad sobre su lado con el depósito del aceite hacia arriba. (OP2) (1) Depósito del combustible (2) Cubierta de la cadena El tornillo de ajuste del flujo de aceite se debe de pulsar lig[...]

  • Page 60

    60 8. Operation (EX-HE only) English • Always wear eye protection such as safety goggles. Never lean over the rotating cutting head. Rocks or other debris could be thrown into eyes and face and cause serious personal injury. • Keep the blade guard and the mad guard attached in place at all times when the unit is operated. •B efore starting a [...]

  • Page 61

    61 1. Utilizar siempre protección para los ojos tales como gafas. No se apoye nunca sobre el cabezal de corte giratorio. Piedras u otros desechos podrían salir despedidos hacia sus ojos y cara y causarle serios daños personales. 2. Mantenga el protector de la cuchilla y el protector de barro colocados en sus sitios en todo momento cuando la unid[...]

  • Page 62

    62 8. Operation (EX-RMS only) English ■ BREAK-IN OPERATION The Properly Dressed Operator (OP7) (1) ALWAYS wear hearing protective devices. (2) ALWAYS wear eye protection such as goggles or safety glasses. (3) ALWAYS wear a mask to protect against dust or other airborne particles. (4) ALWAYS wear close fitting clothes. Gloves offer added protectio[...]

  • Page 63

    63 ■ ANTES DE EMPEZAR A UTILIZAR LA MÁQUINA El operario vestido de forma adecuada (OP7) (1) SIEMPRE usar el dispositivo de protección de los oídos. (2) SIEMPRE usar protección de ojos tales como gafas protectoras o gafas de seguridad. (3) SIEMPRE usar una máscara para protegerse contra el polvo u otras partículas en el aire. (4) SIEMPRE usa[...]

  • Page 64

    64 8. Operation (EX-RMS only) English • Windrows of lighter materials often can be combined into one main row or pile for eventual pickup, while heavy or bulky material may need to be collected row-by-row. • To pull debris from corners, reverse sweeper drum rotation by turning the powerhead over (throttle facing "up") . • Sweeping c[...]

  • Page 65

    65 material directamente hacia delante del operario. Para limpiar áreas más espaciosas puede que se necesite barrer a un ángulo para crear montones a un lado del camino que se esté limpiando. • Los montones de material ligero se pueden a menudo combinar en una fila principal o un montón para recogerlo más tarde, mientras que si se trata de [...]

  • Page 66

    66 8. Operation (EX-RMS only) English YOU MUST ALWAYS GUARD AGAINST THROWN DEBRIS! • Although the RedMax Sweeper’s sweeper belts are less forceful than a lawnmower blade, you must avoid any operation where thrown objects could pose a threat to persons or property! Never operate the RedMax Sweeper if any protective devices (engine covers, stop s[...]

  • Page 67

    67 ¡PROTÉJASE SIEMPRE CONTRA LOS DESHECHOS QUE SALEN DESPEDIDOS! • ¡A pesar de que las correas barredoras de la barredora RedMax no tienen tanta fuerza como la cuchilla de un cortacésped, debe usted de evitar cualquier trabajo donde los objetos que salen despedidos pudieran suponer un peligro para las personas o propiedad! ¡Nunca haga funcio[...]

  • Page 68

    68 Maintenance, replacement, or repair of the emission control device and systems may be performed by any non-road engine repair establishment or individual. 9. Maintenance English every every every 25 50 100 system/compornent procedure before hours hours hours note use after after after fuel leaks, fuel spillage wipe out ✔ fuel tank, air filter,[...]

  • Page 69

    69 L’entretien, le remplacement ou la réparation du dispositif et des systèmes de lutte contre les émissions peuvent être effectués par toute société ou individu spécialisé dans la réparation des moteurs hors-route. El mantenimiento, recambio o reparación del dispositivo de control de emisiones y del equipo pueden realizarse en cualqui[...]

  • Page 70

    70 9. Maintenance English • Make sure that the engine has stopped and is cool before performing any service to the machine. Contact with moving cutting head or hot muffler may result in a personal injury. ■ AIR FILTER • The air filter, if clogged, will reduce the engine performance. Check and clean the filter element in warm, soapy water as r[...]

  • Page 71

    71 9. Entretien 9. Mantenimiento Français Español Assurez-vous que le moteur est arrêté et refroidi avant de commencer toute maintenance sur l'appareil. Un contact avec la lame tournante ou avec le silencieux encore chaud pourraient provoquer des blessures. ■ FILTRE A AIR • Si le filtre à air est colmaté, la performance du moteur en [...]

  • Page 72

    72 9. Maintenance English ■ MUFFLER • Inspect periodically, the muffler for loose fasteners, any damage or corrosion. If any sign of exhaust leakage is found, stop using the machine and have it repaired immediately. • Note that failing to do so may result in the engine catching on fire. ■ SPARK ARRESTER • The muffler is equipped with a sp[...]

  • Page 73

    73 9. Entretien 9. Mantenimiento Français Español ■ SILENCIEUX • Vérifier régulièrement l’état du silencieux : dommages, corrosion et fixation. Si le silencieux fuit, arrêter d’utiliser la machine et la faire réparer immédiatement. •S i l’on continue d’utiliser la machine dans cette condition, le moteur risque de prendre feu.[...]

  • Page 74

    74 9. Maintenance English • If waste gets stuck and causes blockage around the intake air cooling vent or between the cylinder fins, it may cause the engine to overheat, and that in turn may cause mechanical failure on the part of the brushcutter. (MA5) (1) Cylinder (2) Intake air cooling vent (back) ■ PROCEDURES TO BE PERFORMED AFTER EVERY 100[...]

  • Page 75

    75 9. Entretien 9. Mantenimiento Français Español • Si des détritus se coincent et bouchent la zone aux alentours de l’ouïe d’entrée d’air de refroidissement, le moteur risque de chauffer et provoquer une grave panne mécanique. (MA5) (1) Cylindre (2) Ouïe d’entrée d’air de refroidissement (arrière) ■ PROCEDURE A EFFECTUER TOU[...]

  • Page 76

    76 9. Maintenance (EX-BC only) English ■ REFILLING TRIMMING LINE (MA1) 1. For replacement line, use a diameter of .095in (2.4mm). The spool is capable for a line upto 20ft (6m) on the 4” head. Avoid using a larger line as it may cut down the trimming performance. For safety reasons, do not use metalreinforced line. 2. Pinch the slotted area on [...]

  • Page 77

    77 9. Entretien (EX-BC uniquement) 9. Mantenimiento (sólo EX-BC) Français Español ■ REMPLACEMENT DU FIL DE COUPE (MA1) 1. Pour le renouvellement, utiliser du fil de 2.4 mm de diamètre. La tête de 4’’ de diamètre peut contenir jusqu'à 6m de fil. Eviter d’utiliser un fil plus gros car cela risque de diminuer les performances de co[...]

  • Page 78

    78 9. Maintenance (EX-LRT only) English ■ BLADES (MA1) • When refilling the tank or resting, it is often a good idea to use the time to oil the cutting blades. • If a gap exists between the upper and lower blades, follow the procedure below to adjust them so that they fit more closely together. 1. Loosen lock nut (A) as shown in the diagram. [...]

  • Page 79

    79 9. Entretien (EX-LRT uniquement) 9. Mantenimiento (sólo EX-LRT) Français Español ■ LAMES (MA1) • Pendant le remplissage du réservoir ou le reposant, il serait judicieux de s'occuper à lubrifier les lames de coupe. • S'il y a un écartement entre les lames supérieure et inférieure, suivre la procédure ci-dessous pour les a[...]

  • Page 80

    80 9. Maintenance (EX-PS only) English ■ OILING PORT Dismount the guide bar and check the oiling port for clogging. (MA1) (1) Oiling port ■ GUIDE BAR Remove sawdust in the bar groove and the oiling port. (MA2) (1) Groove (2) Oiling port (Type: Sprocket nose) Grease the nose sprocket from the feeding port on the tip of the bar. (MA3) (1) Grease [...]

  • Page 81

    81 9. Entretien (EX-PS uniquement) 9. Mantenimiento (sólo EX-PS) Français Español ■ TROU D'HUILAGE Déposer la barre guide et inspecter le trou d'huilage pour voir s'il est bouché. (MA1) (1) Orifice de graissage ■ BARRE GUIDE Déposer la sciure de la rainure de la barre. (MA2) (1) Rainure (2) Orifice de graissage (Type: Bout [...]

  • Page 82

    82 9. Maintenance (EX-PS only) English ■ SAW CHAIN It is very important for smooth and safe operation to keep the cutters always sharp. Your cutters need to be sharpened when: • Sawdust becomes powder-like. • You need extra force to saw in. • The cut way does not go straight. • Vibration increases. • Fuel consumption increases. Cutter s[...]

  • Page 83

    83 9. Entretien (EX-PS uniquement) 9. Mantenimiento (sólo EX-PS) Français Español ■ CHAÎNE Pour la sécurité et le rendement dans le travail, les dents de la chaîne doivent toujours être bien affutées. Les dents de chaîne doivent être affûtées lorsque: • La sciure produite est poudreuse. • Il faut appuyer excessivement pour faire [...]

  • Page 84

    84 9. Maintenance (EX-PS only) English Make sure every cutter has the same length and edge angles as illustrated. (MA8) (4) Cutter length (5) Filing angle (6) Side plate angle (7) Top plate cutting angle ■ GEAR CASE The reduction gears are lubricated by multipurpose, lithium-based grease in the gearcase. Supply new grease every 25 hours of use or[...]

  • Page 85

    85 9. Entretien (EX-PS uniquement) 9. Mantenimiento (sólo EX-PS) Français Español Vérifier que toutes les dents présentent les longueurs et angles de tranchant indiqués sur l'illustration. (MA8) (4) Longueur de tranchant (5) Angle d'affûtage (6) Angle de tranchant latéral (7) Angle de tranchant supérieur ■ GAINE PROTECTRICE (MA[...]

  • Page 86

    86 9. Maintenance (EX-RMS only) English ■ GEARCASE LUBRICATION With the exception of oil leaks or contamination, the RedMax Sweeper's oil filled gearcase is designed to last the life of the machine under normal use: • It is not necessary to add oil or to "top off" the gearcase under normal operating conditions. • For continuous[...]

  • Page 87

    87 9. Entretien (EX- RMS uniquement) 9. Mantenimiento (sólo EX-RMS) Français Español ■ LUBRIFICATION DU CARTER D’ENGRENAGE Sauf en cas de fuites ou de contamination de l’huile, l’huile du carter d’engrenage de la balayeuse RedMax est conçue pour durer aussi longtemps que la machine elle-même dans des conditions d’utilisation normal[...]

  • Page 88

    88 9. Maintenance (EX-RMS only) English • Use only Mobil SHC 634 Synthetic Gear Oil. • Do not mix other oils ar additives with the RedMax Sweeper Gearcase Oil. • Do not disturb the sealed end plug or bolt on the gearcase (leakage may occur). • Do not use the RedMax Sweeper if oil is leaking from the gearcase. Return the machine to the deale[...]

  • Page 89

    89 9. Entretien (EX- RMS uniquement) 9. Mantenimiento (sólo EX-RMS) Français Español • Utiliser seulement de l’huile synthétique pour engrenage Mobil SHC 634. • Ne pas mélanger d’autres huiles ou additifs à l’huile du carter d’engrenage de la balayeuse RedMax. • Ne pas toucher à l’extrémité et au boulon scellés du carter d[...]

  • Page 90

    90 Case 1. Starting failure CHECK PROBABLE CAUSES ACTION fuel tank ➞ incorrect fuel ➞ drain it and with correct fuel fuel filter ➞ fuel filter is clogged ➞ clean carburetor adjustment screw ➞ out of normal range ➞ adjust to normal range sparking (no spark) ➞ spark plug is fouled/wet ➞ clean/dry ➞ plug gap is incorrect ➞ correct [...]

  • Page 91

    91 13. Parts list 13. Liste des pièces 13. Lista de piezas NOTE : 1. Use KOMATSU ZENOAH genuine parts as specified in the parts list for repair and/or replacement. 2. KOMATSU ZENOAH does not warrant the machines, which have been damaged by the use of any parts other than those specified by the company. 3. When placing parts orders for repair and/o[...]

  • Page 92

    92 12. Parts list Fig.1 EXZ-PU (S/N 60300000 and up)[...]

  • Page 93

    93 Key# Description Part Number Q'ty 1 PIPE COMP., ø24x750 848-J8P-5820 1 2 SHAFT, 786x7 T3075-12210 1 3 SPACER 6036-12250 1 4 JOINT, PIPE-ASS’Y T3087-12400 1 5• JOINT T3087-12410 1 6• STOPPER T3087-12600 1 7• KNOBBOLT 6036-12420 1 8• WASHER 01643-30823 1 9• BOLT 01252-30510 1 10 • BOLT 3540-13260 1 11 GRIP 848-J80-32H2 1 12 LEV[...]

  • Page 94

    94 12. Parts list Fig.2 EX2-BC (S/N 50200000 and up)[...]

  • Page 95

    95 Key# Description Part Number Q'ty 1 GEARCASE ASSY T3195-31001 1 2• GEARCASE 848-B20-62A0 1 3• BEARING 06004-06000 1 4• BEARING 06000-00626 1 5• RING 04065-02612 1 6• SHAFT T3195-13210 1 7• GEAR T3300-93250 1 8• NUT T3002-13260 1 9• PINION T3195-13310 1 10 • BEARING 06001-00609 1 11 • RING 3210-13330 1 12 • RING 04065-0[...]

  • Page 96

    96 Fig.3 ENGINE UNIT (60100000 and up) 12. Parts list[...]

  • Page 97

    97 Key# Description Part Number Q'ty 1 CYLINDER COMP. 848-F08-1210 1 2• COVER, TR-S 848-F08-12C0 1 3• COVER, TR-F 848-F08-12D0 1 4• GASKET, TR 848-F08-12E0 2 5• BOLT 4820-16310 4 6 GASKET, base T1551-12211 1 7 BOLT TORX 4820-12130 4 8I NSULATOR 848-F08-14A0 1 9G ASKET, insu 848-F08-14B0 1 10 GASKET, carb 848-F08-14C0 1 11 BOLT TORX T49[...]

  • Page 98

    98 12. Parts list Fig.4 EX-LRT (S/N 000531 and up)[...]

  • Page 99

    99 Key# Description Part Number Q'ty 1 LEVER, clamp 6598-13110 1 2 WASHER M6 0290-20615 1 3 WASHER 6x15x2.0 6782-13650 1 4 ANGLE ADJUSTER 6782-13141 1 5 BOLT M6x12 0225-10612 2 6 CASING A SET 6782-13200 1 7• CASING A ––––––––– 1 8• PLATE 6782-13220 1 9 GREESE FITTING 3199-13350 3 10 LABEL 6782-13250 1 11 SCREW M4x8 0263-1[...]

  • Page 100

    100 12. Parts list Fig.5 EX-PS (S/N 000000 and up)[...]

  • Page 101

    101 Key# Description Part Number Q'ty 1 GEAR CASE (L)COMP. 848-A52-6211 1 2• BEARING 06004-06001 1 3 GEAR CASE (R)COMP. T3073-13200 1 4• BEARING 06002-00627 1 5 BOLT 01252-30512 5 6 FITTING 3199-13350 1 7 SCREW, tensioner T3073-13310 1 8 NUT, tensioner T3073-13320 1 9 BOLT 01252-30630 1 10 SHIM T3073-13250 1 11 BOLT 3245-11350 1 12 CHAIN C[...]

  • Page 102

    102 12. Parts list Fig.6 EX-HE (S/N 000101 and up)[...]

  • Page 103

    103 Key# Description Part Number Q'ty 1 GEARCASE ASSY 6367-13000 1 2• GEARCASE 6367-13110 1 3• O-RING 6367-13150 1 4• BEARING 06000-06201 1 5• SEAL 3180-13141 1 6• RING 04065-03212 1 7• SHAFT 3541-13212 1 8• GEAR 6367-13130 1 9• PINION 6367-13140 1 10 • BEARING 06000-00609 1 11 • BEARING 06001-00609 1 12 • RING 04065-0241[...]

  • Page 104

    104 12. Parts list Fig.7 EX-RMS (S/N and up)[...]

  • Page 105

    105 Key# Description Part Number Q'ty 1P IPE COMP. 848-AF0-5820 1 2 SHAFT T3102-12210 1 3 SHAFT-JOINT 6036-12241 1 4 SPACER 6036-12250 1 5 PLATE-NAME 848-AF0-90R0 1 6 Gear Case 99909-33031 1 7• Bolt M6x30 01252-30630 1 8• Spring Washer M6 01601-20619 1 9• Washer M6, t1.6 50509 1 10 • Washer M6, t1.6 50509 1 11 • Nut M6 01580-10605 1 [...]

  • Page 106

    The California Air Resources Board and KOMATSU ZENOAH are pleased to explain the emission control system warranty on your 2005 and later small off-road engine. In California, new small off-road engines must be designed, built and equipped to meet the state’s stringent anti-smog standards. KOMATSU ZENOAH must warrant the emission control system on[...]

  • Page 107

    La Commission des ressources en air de Californie et KOMATSU ZENOAH sont heureux d'expliquer la garantie du système de contrôle des émissions de votre petit moteur hors route de 2005 et ultérieur. En Californie, les nouveaux petits moteurs hors route doivent être conçus, construits et équipés pour respecter les normes anti-pollution st[...]

  • Page 108

    La Comisión de Recursos del Aire de California y KOMATSU ZENOAH tienen el agrado de explicar la garantía del sistema de control de emisiones para motores “todo terreno” modelo 2005 y posteriores . En California, los nuevos motores “todo terreno” deben ser diseñados, construidos y equipados para cumplir con las estrictas normas antiesmog [...]

  • Page 109

    EMISSION-RELATED PARTS, FOR TWO (2) YEARS FROM THE DATE OF ORIGINAL DELIVERY OF THE UNIT, RedMax / KOMATSU ZENOAH AMERICA, INC., THROUGH ANY RedMax DEALER, WILL REPAIR OR REPLACE, FREE OF CHARGE, FOR THE ORIGINAL AND EACH SUBSEQUENT PURCHASER, ANY PART OR PARTS FOUND TO BE DEFECTIVE IN MATERIAL AND/OR WORKMANSHIP. EMISSION-RELATED PARTS ARE: THE CA[...]

  • Page 110

    Pièces en rapport avec les émissions de gaz d'échappement : RedMax / KOMATSU ZENOAH AMERICA, INC., par l'intermédiaire de n'importe quel revendeur RedMax, réparera gratuitement ou remplacera gratuitement pour l'acheteur initial et chaque acheteur successif toute(s) pièce(s) se révélant de constitution et/ou de montage d?[...]

  • Page 111

    PIEZAS REALACIONADAS CON LAS EMISIONES, POR DOS (2) AÑOS A CONTAR DE LA FECHA DE ENTREGA ORIGINAL DEL UNIDAD, RedMax / KOMATSU ZENOAH AMERICA, INC., A TRAVÉS DE CUALQUIER DISTRIBUIDOR RedMax, REPARARÁ O REEMPLAZARÁ, GRATUITAMENTE, PARA EL COMPRADOR ORIGINAL Y CUALQUIER COMPRADOR POSTERIOR, CUALQUIER PIEZA O PIEZAS QUE PRESENTEN DEFECTOS EN SUS [...]

  • Page 112

    Printed in U.S.A. KOMATSU ZENOAH AMERICA INC. 4344 Shackleford Road Suite 500 Norcross, Georgia 30093[...]