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York DJ 300 manual

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  • Page 1

    261660-YTG-D-0708 FOR DISTRIBUTION USE ONLY - NOT TO BE USED AT POINT OF RETAIL SALE TECHNICAL GUIDE SINGLE P ACKAGE GA S/ELECTRIC UNITS AND SINGLE P ACKAGE AIR CONDITIONERS DJ 180, 210, 240 & 300 15 & 25 NOMINAL TONS 12.00 EER (15 TONS), 1 1.70 EER (17.5 TONS), 1 1.3 EER (20 TONS), 10.5 EER (25 TONS) ® DESCRIPTION YORK Sunline Magnum™ u[...]

  • Page 2

    261660-YTG-D-0708 2 Johnson Controls Unitary Products T ABLE OF CONTENTS DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 PRODUCT NOMEN CLATURE . . . . . . . . . . . . . . . . . 3 FEATURES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 FACTORY-INSTALLED OPTIONS . . . . . . . . . . . . . . 5 FIELD-INSTALLED [...]

  • Page 3

    261660-YTG-D-0708 Johnson Controls Unitary Produ cts 3 PRODUCT NOMENCLA TURE D J 180 N24 A 2 A AA 1 0 1 2 4 A D = A/C, Single Pkg., R-22 Product Category A = Std. Drive Airflow B = Std. Drive/Single Input Econo. C = Std. Drive/Single Input Econo./Pow er Exhaust (Downflow Only) D = Std. Drive/Motorized Damper E = Std. Drive/Motorized Damper/Barometr[...]

  • Page 4

    261660-YTG-D-0708 4 Johnson Controls Unitary Products FEA TURES All models are available with a wide variety of factory- mounted options such as stainless steel he at exchange rs, phase monitor, dirty filter switch , and coil gua rd to make them suitable for almost every app lication. All units are self-contained and assembled on fu ll peri meter b[...]

  • Page 5

    261660-YTG-D-0708 Johnson Controls Unitary Produ cts 5 with aluminized steel or optional stainless steel tubes, a redundant gas valve, spark ignition, power venting, an ignition module for 100% shut-off and all of the safety controls required to meet the latest ANSI standards. The gas supply piping can be routed into the heating compartment through[...]

  • Page 6

    261660-YTG-D-0708 6 Johnson Controls Unitary Products V A V , power exhaust is energized by means of a binary out- put signal from the unit's V A V control board. The exhaust fa n, motor and controls ar e installed and wired at the factory . The rain hood must be assembled and inst alled in the field. The power exhaus t option can only be used[...]

  • Page 7

    261660-YTG-D-0708 Johnson Controls Unitary Produ cts 7 uses an inside CO 2 sensor to perform Deman d V entila- tion. It can also use an Out side CO 2 se nsor to perform Dif- ferential Demand V entilation. It uses a Patented Comfort V entilation algorithm to provide comfort able ve ntilatio n air temperature. The patented economizer-loadi ng alg ori[...]

  • Page 8

    261660-YTG-D-0708 8 Johnson Controls Unitary Products FIELD-INST ALLED ACCESSORIES • SINGLE INPUT ELECTR ONIC ENTHALPY ECONO- MIZERS - Includes a slide-in / plug-in damper a ssembly with fully modulating spring-return motor actuator capa- ble of introducing up to 100% outdoor air with nominal 1% leakage type dampers. The enthalpy system co ntains[...]

  • Page 9

    261660-YTG-D-0708 Johnson Controls Unitary Produ cts 9 NOTE: All gas units are two-stage heating. First stage is 50% of total. S.S.E. = S teady S t ate Ef ficienc y (80%) - output divided by input. T ABLE 1: S OUND POWER RA TING 1 UNIT SIZE CFM ESP BLOWER SOUND POWER (db 10 -12 Wa t ts ) Octave Band Centerline Frequency (Hz) SWL dB(A) dB(A) @ 10Ft.[...]

  • Page 10

    261660-YTG-D-0708 10 Johnson Controls Unitary Products T ABLE 4: C OOLING CAP ACITIE S FOR DJ180 Air on Evaporator Coil Temperature of Air on Condenser Coil 85°F 95°F CFM WB (°F) Total Cap. 1 (MBH) Total 2 Input (kW) Sensible Capacity (MBH) * Return Dry Bulb (°F) Total Cap. 1 (MBH) Total 2 Input (kW) Sensible Capacity (MBH) * Return Dry Bulb (?[...]

  • Page 11

    261660-YTG-D-0708 Johnson Controls Unitary Produ cts 11 T ABLE 5: C OOLING CAP ACITIE S FOR DJ210 Air on Evaporator Coil Temperature of Air on Condenser Coil 85°F 95°F CFM WB (°F) Total Cap. 1 (MBH) Total 2 Input (kW) Sensible Capacity (MBH) * Return Dry Bulb (°F) Total Cap. 1 (MBH) Total 2 Input (kW) Sensible Capacity (MBH) * Return Dry Bulb ([...]

  • Page 12

    261660-YTG-D-0708 12 Johnson Controls Unitary Products T ABLE 6: C OOLING CAP ACITIE S FOR DJ240 Air on Evaporator Coil Temperature of Air on Condenser Coil 85°F 95°F CFM WB (°F) Total Cap. 1 (MBH) Total 2 Input (kW) Sensible Capacity (MBH) * Return Dry Bulb (°F) Total Cap. 1 (MBH) Total 2 Input (kW) Sensible Capacity (MBH) * Return Dry Bulb (?[...]

  • Page 13

    261660-YTG-D-0708 Johnson Controls Unitary Produ cts 13 T ABLE 7: C OOLING CAP ACITIE S FOR DJ300 Air on Evaporator Coil Temperature of Air on Condense r Coil 85°F 95°F CFM WB (°F) Total Cap. 1 (MBH) Total 2 Input (kW) Sensible Capacity (MBH) * Return Dry Bulb (°F) Total Cap. 1 (MBH) Total 2 Input (kW) Sensible Capacity (MBH) * Return Dry Bulb [...]

  • Page 14

    261660-YTG-D-0708 14 Johnson Controls Unitary Products CFM, ST ATIC PRESSURE, AND POWER - ALTI- TUDE AND T EMPERATURE CORRECTIONS The information below should b e used to assist i n applicatio n of product when being ap plied at altitudes at or exceeding 1000 feet above sea level. The air flow rates listed in the standard blower pe rformance tables[...]

  • Page 15

    261660-YTG-D-0708 Johnson Controls Unitary Produ cts 15 FIGURE 2 - AL TITUDE/TEMPERA TURE CONVER SION F ACTOR[...]

  • Page 16

    261660-YTG-D-0708 16 Johnson Controls Unitary Products NOTES: 1. Blower performance includes fixed out door air , 2” T/A filters, a dry evaporator coil and no electric heat. 2.Refer to T a ble 13 for addition al st atic resistances. ESP = External S tatic Pressure available for the supply and re turn air du ct system. All internal unit resistance[...]

  • Page 17

    261660-YTG-D-0708 Johnson Controls Unitary Produ cts 17 NOTES: 1. Blower performance includes fixed out door air , 2” T/ A filters, a dry evaporat or coil and no electric heat. 2.Refer to T able 13 for addit ional stati c resistances. ESP = External S tatic Pressure available fo r the supply and r eturn air duct system . All internal unit resist [...]

  • Page 18

    261660-YTG-D-0708 18 Johnson Controls Unitary Products NOTES: 1. Blower performance includes fixed out door air , 2” T/A filters, a dry evaporator coil and no electric heat. 2.Refer to T a ble 13 for addition al st atic resistances. ESP = External S tatic Pressure available for the supply and re turn air du ct system. All internal unit resistance[...]

  • Page 19

    261660-YTG-D-0708 Johnson Controls Unitary Produ cts 19 NOTES: 1. Blower performance includes a gas-fire d heat exchanger , fi xed outdoor air , two-inch T/A filt er s and a dry evaporator co il. 2.Refer to the additional S tatic Resistances t able. ESP = External S tatic Pressure available fo r the supply and r eturn air duct system . All internal[...]

  • Page 20

    261660-YTG-D-0708 20 Johnson Controls Unitary Products NOTES: 1. Blower performance includes a gas-fire d heat exchanger , fi xed outdoor air , two-inch T/A fil ters and a dry evaporator co il. 2.Refer to the additional S tatic Resistances t able. ESP = External S tatic Pressure available for the supply and re turn air du ct system. All internal un[...]

  • Page 21

    261660-YTG-D-0708 Johnson Controls Unitary Produ cts 21 NOTES: 1. Blower performance includes a gas-fire d heat exchanger , fi xed outdoor air , two-inch T/A filt er s and a dry evaporator co il. 2.Refer to the additional S tatic Resistances t able. ESP = External S tatic Pressure available fo r the supply and r eturn air duct system . All internal[...]

  • Page 22

    261660-YTG-D-0708 22 Johnson Controls Unitary Products NOTES: 1. Blower performance includes a gas-fire d heat exchanger , fi xed outdoor air , two-inch T/A fil ters and a dry evaporator co il. 2.Refer to the additional S tatic Resistances t able. ESP = External S tatic Pressure available for the supply and re turn air du ct system. All internal un[...]

  • Page 23

    261660-YTG-D-0708 Johnson Controls Unitary Produ cts 23 T ABLE 16: BLOWER MOTOR AND DRIVE DA T A MODEL SIZE DRIVE BLOWER RANGE (RPM) MOTOR 1 ADJUS T ABLE MOTOR PULLEY FIXED BLOWER PULLEY BEL T (NOTCHED) HP FRAME EFF . (%) DESIG- NA TION OUTSIDE DIA. (IN.) PITCH DIA. (IN.) BORE (IN.) DESIG- NA TION OUTSIDE DIA. (IN.) PITCH DIA. (IN.) BORE (IN.) DESI[...]

  • Page 24

    261660-YTG-D-0708 24 Johnson Controls Unitary Products NOTE 1: HACR T ype per NE C. T ABLE 19: DJ ELECTRICAL D A T A WI THOUT POWERED CONVENIENCE OUTLET MODEL (TON- NAGE) VOL T AGE COMPRESSORS OD F AN MOTORS FLA EACH ID BLOWER MOTOR FLA CONV OUTLET AMPS HEA TER OPTION MIN. CIRCUIT AMP ACITY (AMPS) MAX. FUSE/ BRKR 1 SIZE (AMPS) RLA EACH LRA EACH MOD[...]

  • Page 25

    261660-YTG-D-0708 Johnson Controls Unitary Produ cts 25 NOTE 1: HACR T ype per NE C. T ABLE 19: DJ ELECTRICAL D A T A WITHOU T POWERED CONVENIENC E OU TLET (CONTINUED) MODEL (TON- NAGE) VOL T AGE COMPRESSORS OD F AN MOTORS FLA EACH ID BLOWER MOTOR FLA CONV OUTLET AMPS HEA TER OPTION MIN. CIRCUIT AMP ACITY (AMPS) MAX. FUSE/ BRKR 1 SIZE (AMPS) RLA EA[...]

  • Page 26

    261660-YTG-D-0708 26 Johnson Controls Unitary Products NOTE 1: HACR T ype per NE C. T ABLE 20: DJ ELECTR ICAL DA T A WITH POWERED CONVENIENCE OUTLET MODEL (TON- NAGE) VOL T AGE COMPRESSORS OD F AN MOTORS FLA EACH ID BLOWER MOTOR FLA CONV OUTLET AMPS HEA TER OPTION MIN. CIRCUIT AMP ACITY (AMPS) MAX. FUSE/ BRKR 1 SIZE (AMPS) RLA EACH LRA EACH MODEL K[...]

  • Page 27

    261660-YTG-D-0708 Johnson Controls Unitary Produ cts 27 NOTE 1: HACR T ype per NE C. T ABLE 20: DJ ELECTRICAL DA T A WITH PO WERED CONVENIENCE OUTLET (CONTINUED) MODEL (TON- NAGE) VOL T AGE COMPRESSORS OD F AN MOTORS FLA EACH ID BLOWER MOTOR FLA CONV OUTLET AMPS HEA TER OPTION MIN. CIRCUIT AMP ACITY (AMPS) MAX. FUSE/ BRKR 1 SIZE (AMPS) RLA EACH LRA[...]

  • Page 28

    261660-YTG-D-0708 28 Johnson Controls Unitary Products T ABLE 21: DJ VOL T AGE LIMIT A TION S 1 1. Utilization Range “A” in accorda nce with ARI S tandard 1 10. V O LTA G E L I M I TAT I O N S POWER SUPPL Y VOL T AGE MIN. MAX. VOL T AGE LIMIT A TIONS 208/230-3-60 187 253 460-3-60 414 506 575-3-60 518 630 T ABLE 22: PHYS ICAL DATA MODELS DJ180 D[...]

  • Page 29

    261660-YTG-D-0708 Johnson Controls Unitary Produ cts 29 T ABLE 23: SUP PLY FAN VFD WEIGHTS, IN LBS. SUPPL Y F AN MOTOR 230V 460V 575V W/O MANUAL BYP ASS 5.0 hp 25 25 30 7.5 hp 30 30 30 10.0 hp 30 30 35 15.0 hp 30 30 40 W/MANUAL BYP ASS 5.0 hp 30 30 35 7.5 hp 35 35 35 10.0 hp 35 35 40 15.0 hp 40 35 45 T ABLE 24: ELECTR IC HEA T CORREC TION FA C T O [...]

  • Page 30

    261660-YTG-D-0708 30 Johnson Controls Unitary Products FIGURE 4 - FRONT VIEW DIMENSIONS T ABLE 25: UTILITIES ENTRY DA T A HOLE OPENING SIZE (DIA.) USED FOR A 1-1/8” KO Control Wiring Side 3/4” NPS (Fem.) Bottom B 3-5/8” KO Power Wiring Side 3” NPS (F em.) Bottom C 2-3/8” KO Gas Pipi ng (Fron t) 1 1. One-inch gas piping NPT requ ired. D 1-[...]

  • Page 31

    261660-YTG-D-0708 Johnson Controls Unitary Produ cts 31 FIGURE 5 - REAR VIEW DIMENSIONS NOTE: Units are shipped with the bottom duct openings covered. An accessory flange kit is available for connecting side ducts. For bottom duct application s: 1. Remove the side p anels from the supply and return air compartments to gain access to the bottom supp[...]

  • Page 32

    261660-YTG-D-0708 32 Johnson Controls Unitary Products NOTE: ELEC / ELEC Models : Units and ductwork are approved for zero clearance to combustible material when equipped with electric heaters. GAS / ELEC Models : A 1” clearance must be provided between any combu stible material and the supply air ductwork for a distance of 3 feet from the unit. [...]

  • Page 33

    261660-YTG-D-0708 Johnson Controls Unitary Produ cts 33 FIGURE 7 - UNIT CENTER OF GRA VITY FIGURE 8 - T YP ICAL UNIT APPLICATIONS ROOF JA CK INSTALLATIO N ROOF CUR B INSTALLATIO N SLAB ON GROUND INSTALLATION[...]

  • Page 34

    261660-YTG-D-0708 34 Johnson Controls Unitary Products FIGURE 9 - FOUR AND SIX POINT LOADS A D C E B F A D B C T ABLE 27: FOUR AND SIX POINT LOADS 180 Gas 2660 454 847 885 474 210 Gas 2928 510 954 954 510 240 Gas 2960 516 964 964 516 300 Gas 3046 531 992 992 531 180 Elec 2460 419 784 819 438 210 Elec 2728 476 888 888 476 240 Elec 2760 481 899 899 4[...]

  • Page 35

    261660-YTG-D-0708 Johnson Controls Unitary Produ cts 35 1. The 2” space between the ducts allows for “jumping” an existing roof joist. 2. The 58-1/2” overall dimension of the ducts allows duct- work penetration between roof joists that are spaced on 72” centers. Note: Ducts can be installed into the curb from the roof. All electrical and [...]

  • Page 36

    261660-YTG-D-0708 36 Johnson Controls Unitary Products FIGURE 13 - TYPICAL SIMPLICITY ® WIRING DIAGRAM W1 W2 Y1 G OCC P P1 Y2 X R SD C C SD SD R OCC C RC G Y2 Y1 W2 W1 Jumper Smoke Detector 24 VAC Class 2 X R THERMOSTAT TERMINALS CONTROL TERMINAL BLOCK TERMINALS ON A LIMITED NUMBER OF THERMOSTATS 3 1 2 4 3 1 2 4 Second stage heating not required o[...]

  • Page 37

    261660-YTG-D-0708 Johnson Controls Unitary Produ cts 37 GUIDE SPECIFICA TIONS GENERAL Units shall be manufactured by York International Unitary Products Group in an ISO 9001 certified facility. York's Sunline Magn u m ™ un i ts ar e con v e rti b l e si ng l e pa ck- age units. All models have dual independent refri gerant cir- cuits for eff[...]

  • Page 38

    261660-YTG-D-0708 38 Johnson Controls Unitary Products OUTDOOR (CONDENSER) F AN ASSEMBL Y The outdoor fans shall be of the direct-d ri ven propeller type, discharge air vertically, have aluminum blades riveted to cor- rosion resistant steel spider brackets and shall be dynami- cally balanced for smooth operation. The 4 outd oor fan motors shall be [...]

  • Page 39

    261660-YTG-D-0708 Johnson Controls Unitary Produ cts 39 ELECTRIC HEA TING (DJ***C/E MODELS) Nickel chromium electric h eatin g elements shall be provided as required by the application with 1 or 2 stage control, as required, from 13.5 KW to 72 KW capacities. The heating section shall have a primary lim it control(s) and automa tic reset to prevent [...]

  • Page 40

    Subject to change without notice. Pr inted in U.S.A. 261660-YTG-D-0708 Copyright © 2008 b y Johnson Controls, Inc. All rights reserved. Supersedes: 261660-YTG-C-07 07 Johnson Contro ls Unitary Products 5005 York Drive Norman, OK 73069 • PROP ANE CONVERSION KIT - Cont ains new orifices and gas valve parts to convert from natural to L.P . gas. One[...]