York DH 180 manual

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44

Go to page of

A good user manual

The rules should oblige the seller to give the purchaser an operating instrucion of York DH 180, along with an item. The lack of an instruction or false information given to customer shall constitute grounds to apply for a complaint because of nonconformity of goods with the contract. In accordance with the law, a customer can receive an instruction in non-paper form; lately graphic and electronic forms of the manuals, as well as instructional videos have been majorly used. A necessary precondition for this is the unmistakable, legible character of an instruction.

What is an instruction?

The term originates from the Latin word „instructio”, which means organizing. Therefore, in an instruction of York DH 180 one could find a process description. An instruction's purpose is to teach, to ease the start-up and an item's use or performance of certain activities. An instruction is a compilation of information about an item/a service, it is a clue.

Unfortunately, only a few customers devote their time to read an instruction of York DH 180. A good user manual introduces us to a number of additional functionalities of the purchased item, and also helps us to avoid the formation of most of the defects.

What should a perfect user manual contain?

First and foremost, an user manual of York DH 180 should contain:
- informations concerning technical data of York DH 180
- name of the manufacturer and a year of construction of the York DH 180 item
- rules of operation, control and maintenance of the York DH 180 item
- safety signs and mark certificates which confirm compatibility with appropriate standards

Why don't we read the manuals?

Usually it results from the lack of time and certainty about functionalities of purchased items. Unfortunately, networking and start-up of York DH 180 alone are not enough. An instruction contains a number of clues concerning respective functionalities, safety rules, maintenance methods (what means should be used), eventual defects of York DH 180, and methods of problem resolution. Eventually, when one still can't find the answer to his problems, he will be directed to the York service. Lately animated manuals and instructional videos are quite popular among customers. These kinds of user manuals are effective; they assure that a customer will familiarize himself with the whole material, and won't skip complicated, technical information of York DH 180.

Why one should read the manuals?

It is mostly in the manuals where we will find the details concerning construction and possibility of the York DH 180 item, and its use of respective accessory, as well as information concerning all the functions and facilities.

After a successful purchase of an item one should find a moment and get to know with every part of an instruction. Currently the manuals are carefully prearranged and translated, so they could be fully understood by its users. The manuals will serve as an informational aid.

Table of contents for the manual

  • Page 1

    262260-YTG-E-1008 FOR DISTRIBUTION USE ONLY - NOT TO BE USED AT POINT OF RETAIL SALE SINGLE P ACKAGE GA S/ELECTRIC UNITS AND SINGLE P ACKAGE AIR CONDITIONERS DH 180, 210, 240 & 300 15, 17.5, 20 & 25 NOMINAL TONS 10.8 EER (15 TONS), 10.2 EER (17.5 TO NS), 9.7 EER (20 TONS) AND 9.6 EER (25 TONS) ® TECHNICAL GUIDE DESCRIPTION YORK Sunli ne Ul[...]

  • Page 2

    262260-YTG-E-1008 2 Johnson Controls Unitary Products T ABLE OF CONTENTS DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 PRODUCT NOMEN CLATURE . . . . . . . . . . . . . . . . . 3 FEATURES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 FACTORY-INSTALLED OPTIONS . . . . . . . . . . . . . . 5 FIELD-INSTALLED [...]

  • Page 3

    262260-YTG-E-1008 Johnson Controls Unitary Products 3 PRODUCT NOMENCLA TURE D H 180 N24 A 2 A AA 1 0 1 2 4 A D = A/C, Single Pkg., R-22 Product Category Airflow 1 = First Generation Product Generation 2 = Second Generation C00 = Cooling Only. No field installed electric heat Heat Type and Nominal Heat Capacity N24 = 240 MBH Output Aluminized Steel [...]

  • Page 4

    262260-YTG-E-1008 4 Johnson Controls Unitary Products FEA TURES All models are available with a wide variety of factory- mounted options such as stainless steel heat exchangers, phase monitor , dirty filter switch, and coil guard to make them suitable for almost every application. All units are self-contained and assembled on full perimeter base ra[...]

  • Page 5

    262260-YTG-E-1008 Johnson Controls Unitary Products 5 All units have long lasting powder paint cabinets with 1000 hour salt spray test approval under ASTM-B1 17 procedures. All models are CSA ap proved. • W arranty - All models include a o ne-year limited parts warranty on th e complete uni t . Compressors and electric heater elements carry a fiv[...]

  • Page 6

    262260-YTG-E-1008 6 Johnson Controls Unitary Products available for single enthalpy and differential enthalpy configurations, respectively). The rainhood is painted to match the basic unit and must be field-assembled before installing. • POWER EXHAUST - Our economizer options are avail- able with power exhaust. Whenever the outdoo r air intake da[...]

  • Page 7

    262260-YTG-E-1008 Johnson Controls Unitary Products 7 switch, an Outside Air Humi dity sensor , a Return Air Humidity sensor , an Inside IAQ sensor , and an Outside Air IAQ sensor . Construction mode operation, 365-day real time clock with 7 day programming plus holiday scheduling is built-in. T wo different modes of demand ventilation are achieved[...]

  • Page 8

    262260-YTG-E-1008 8 Johnson Controls Unitary Products • HINGED/"TOOL FREE" BLOWER, BLOWER MOTOR, FIL T ER AND ELECTRIC ACCESS P ANELS - This option allows for complete hinged and tool free access to the unit's blower , blower motor , filters and electrical panel sections. FIELD-INST ALLED ACCESSORIES • SINGLE INPUT ELECTR ONIC EN[...]

  • Page 9

    262260-YTG-E-1008 Johnson Controls Unitary Products 9 SSE = S teady S tate Ef f iciency (80%) - Ou tput divid ed b y Inpu t T ABLE 1: INDOOR SOUND POWER RA TING 1 1. These values h ave been access ed using a model of s ound propagation fr om a point sourc e i nto the hemisphe ricfree fie ld. The dBA val - ues provid ed are t o be us ed for re fere[...]

  • Page 10

    262260-YTG-E-1008 10 Johnson Controls Unitary Products T ABLE 4: DH 180 COOLING CAPACITIES (15 TON) AIR ON EV APORAT OR COIL TEMPERA TURE OF AIR ON CONDENSER COIL 75°F 85°F TOT A L CAP . 1 MBH POWER INPUT 2 KW SENSIBLE CAP ACITY , MBH TOT A L CAP . 1 MBH POWER INPUT 2 KW SENSIBLE CAP ACITY , MBH ENTERING DR Y BULB, °F ENTERING DR Y BULB, °F CFM[...]

  • Page 11

    262260-YTG-E-1008 Johnson Controls Unitary Products 11 T ABLE 4: D H 180 COOLING CAPACITIES (15 TON) (CONTINUED) AIR ON EV APORAT OR COIL TEMPERA TURE OF AIR ON CONDENSER COIL 11 5 ° F TOT A L CAP . 1 MBH POWER INPUT 2 KW SENSIBLE CAP ACITY , MBH ENTERING DR Y BULB, °F CFM WB °F 90 85 80 75 70 65 4500 77 184.5 17.8 95.8 74.4 53.0 - - - 72 170.3 [...]

  • Page 12

    262260-YTG-E-1008 12 Johnson Controls Unitary Products T ABLE 5: DH 210 COOLING CAPACITIES (17.5 TON) AIR ON EV APORAT OR COIL TEMPERA TURE OF AIR ON CONDENSER COIL 75°F 85°F TOT A L CAP . 1 MBH POWER INPUT 2 KW SENSIBLE CAP ACITY , MBH TOT A L CAP . 1 MBH POWER INPUT 2 KW SENSIBLE CAP ACITY , MBH ENTERING DR Y BULB, °F ENTERING DR Y BULB, °F C[...]

  • Page 13

    262260-YTG-E-1008 Johnson Controls Unitary Products 13 T ABLE 5: DH 210 COOLING CAPA CITIES (17.5 TO N) (CONTINUED ) AIR ON EV APORA TOR COIL TEMPERA TURE OF AIR ON CONDENSER COIL 1 15°F 125°F TOT A L CAP . 1 MBH POWER INPUT 2 KW SENSIBLE CAP ACITY , MBH TOT A L CAP . 1 MBH POWER INPUT 2 KW SENSIBLE CAP ACITY , MBH ENTERING DRY BULB, °F ENTERING[...]

  • Page 14

    262260-YTG-E-1008 14 Johnson Controls Unitary Products T ABLE 6: DH 240 COOLING CAPACITIES (20 TON) AIR ON EV APORAT OR COIL TEMPERA TURE OF AIR ON CONDENSER COIL 75°F 85°F TOT A L CAP . 1 MBH POWER INPUT 2 KW SENSIBLE CAP ACITY , MBH TOT A L CAP . 1 MBH POWER INPUT 2 KW SENSIBLE CAP ACITY , MBH ENTERING DR Y BULB, °F ENTERING DR Y BULB, °F CFM[...]

  • Page 15

    262260-YTG-E-1008 Johnson Controls Unitary Products 15 T ABLE 6: D H 240 COOLING CAPACITIES (20 TON) (CONTINUED) AIR ON EV APORAT OR COIL TEMPERA TURE OF AIR ON CONDENSER COIL 11 5 ° F TOT A L CAP . 1 MBH POWER INPUT 2 KW SENSIBLE CAP ACITY , MBH ENTERING DR Y BULB, °F CFM WB °F 90 85 80 75 70 65 6000 77 217.3 24.8 139.8 1 1 1.3 82.8 - - - 72 20[...]

  • Page 16

    262260-YTG-E-1008 16 Johnson Controls Unitary Products T ABLE 7: DH 300 COOLING CAPACITIES (25 TON) AIR ON EV APORAT OR COIL TEMPERA TURE OF AIR ON CONDENSER COIL 75°F 85°F TOT A L CAP . 1 MBH POWER INPUT 2 KW SENSIBLE CAP ACITY , MBH TOT A L CAP . 1 MBH POWER INPUT 2 KW SENSIBLE CAP ACITY , MBH ENTERING DR Y BULB, °F ENTERING DR Y BULB, °F CFM[...]

  • Page 17

    262260-YTG-E-1008 Johnson Controls Unitary Products 17 T ABLE 7: D H 300 COOLING CAPACITIES (25 TON) (CONTINUED) AIR ON EV APORAT OR COIL TEMPERA TURE OF AIR ON CONDENSER COIL 11 5 ° F TOT A L CAP . 1 MBH POWER INPUT 2 KW SENSIBLE CAP ACITY , MBH ENTERING DR Y BULB, °F CFM WB °F 90 85 80 75 70 65 7500 77 302.0 29.3 147.5 1 1 1.8 76.2 - - - 72 27[...]

  • Page 18

    262260-YTG-E-1008 18 Johnson Controls Unitary Products CFM, ST ATIC PRESSURE, AND POWER - ALTI- TUDE AND T EMPERATURE CORRECTIONS The information below should b e used to assist i n applicatio n of product when being ap plied at altitudes at or exceeding 1000 feet above sea level. The air flow rates listed in the standard blower pe rformance tables[...]

  • Page 19

    262260-YTG-E-1008 Johnson Controls Unitary Products 19 FIGURE 2 - AL TITUDE/TEMPER A TURE CONVERSION F ACTOR[...]

  • Page 20

    262260-YTG-E-1008 20 Johnson Controls Unitary Products NOTES: 1. Blower performance include s f ixed outdoor air , 2” T/A filters, a dry evaporator coil and no electr ic heat. 2. Refer to T able 1 1 for ad ditional static resistances. ESP = External S tatic Pressure available fo r the supply and return air duct syste m . All internal unit resista[...]

  • Page 21

    262260-YTG-E-1008 Johnson Controls Unitary Products 21 NOTES: 1. Blower performance includes fixed out door air , 2” T/ A filters, a dry evaporator coil and no electric heat. 2.Refer to T able 13 fo r additional st atic resistances. ESP = External S tatic Pressure available fo r the supply and return air du ct system . All internal unit resistanc[...]

  • Page 22

    262260-YTG-E-1008 22 Johnson Controls Unitary Products NOTES: 1. Blower performance include s f ixed outdoor air , 2” T/A filters, a dry evaporator coil and no electr ic heat. 2. Refer to T able 1 1 for ad ditional static resistances. ESP = External S tatic Pressure available fo r the supply and return air duct syste m . All internal unit resista[...]

  • Page 23

    262260-YTG-E-1008 Johnson Controls Unitary Products 23 NOTES: 1. Blower performance include s a gas-fired heat exchanger , fi xed outdoor air , two-inch T/A filters and a dry evaporator co il. 2. Refer to the additional S tatic Resistances t abl e. ESP = External S tatic Pressure available fo r the supply and return air du ct system . All internal [...]

  • Page 24

    262260-YTG-E-1008 24 Johnson Controls Unitary Products NOTES: 1. Blower performance include s a gas-f ired heat exchanger , fi xed outdoor air , two-inch T/A filters and a dry evaporator co il. 2. Refer to the additional S tatic Resistances t abl e. ESP = External S tatic Pressure available fo r the supply and return air duct syste m . All internal[...]

  • Page 25

    262260-YTG-E-1008 Johnson Controls Unitary Products 25 NOTES: 1. Blower performance include s a gas-fired heat exchanger , fi xed outdoor air , two-inch T/A filters and a dry evaporator co il. 2. Refer to the additional S tatic Resistances t abl e. ESP = External S tatic Pressure available fo r the supply and return air du ct system . All internal [...]

  • Page 26

    262260-YTG-E-1008 26 Johnson Controls Unitary Products NOTES: 1. Blower performance include s a gas-f ired heat exchanger , fi xed outdoor air , two-inch T/A filters and a dry evaporator co il. 2. Refer to the additional S tatic Resistances t abl e. ESP = External S tatic Pressure available fo r the supply and return air duct syste m . All internal[...]

  • Page 27

    262260-YTG-E-1008 Johnson Controls Unitary Products 27 T ABLE 16: BLOWER MOTOR AND DRIVE DA T A MODEL SIZE DRIVE BLOWER RANGE (RPM) MOTOR 1 ADJUST A BLE MOTOR PULLEY FIXED BLOWER PULLEY BEL T (NOTCHED) HP FRAME EFF . (%) DESIG- NA TION OUTSIDE DIA. (IN.) PITCH DIA. (IN.) BORE (IN.) DESIG- NA TIO N OUTSIDE DIA. (IN.) PITCH DIA. (IN.) BORE (IN.) DESI[...]

  • Page 28

    262260-YTG-E-1008 28 Johnson Controls Unitary Products NOTE 1: HACR T ype per NEC. T ABLE 19: DH 180, 210 & 240 ELECTRICAL DA T A WITHOUT POWERED CONVENIENCE OUTLET MODEL (TON- NAGE) VOL T AGE COMPRESSORS OD F AN MOTORS FLA EACH ID BLOWER MOTOR FLA CONV OUTLET AMPS HEA TER OPTION MIN. CIRCUIT AMP ACITY (AMPS) MAX. FUSE/ BRKR 1 SIZE (AMPS) RLA E[...]

  • Page 29

    262260-YTG-E-1008 Johnson Controls Unitary Products 29 NOTE 1: HACR T ype per NEC. NOTE 1: HACR T ype per NEC. T ABLE 20: DH 300 ELECTRICAL DA T A STANDARD MOTOR WITHOUT POWERED CONVENIENCE OUTLET MODEL (TON- NAGE) VOL T AGE COMPRESSORS OD F AN MOTORS FLA EACH ID BLOWER MOTOR FLA CONV OUTLET AMPS HEA TER OPTION MIN. CIRCUIT AMP ACITY (AMPS) MAX. FU[...]

  • Page 30

    262260-YTG-E-1008 30 Johnson Controls Unitary Products NOTE 1: HACR T ype per NEC. T ABLE 22: DH 180, 210 & 240 ELECTRIC AL DA T A WITH POWERED CONVENIENCE OUTLET MODEL (TON- NAGE) VOL T AGE COMPRESSORS OD F AN MOTORS FLA EACH ID BLOWER MOTOR FLA CONV OUTLET AMPS HEA TER OPTION MIN. CIRCUIT AMP ACITY (AMPS) MAX. FUSE/ BRKR 1 SIZE (AMPS) RLA EAC[...]

  • Page 31

    262260-YTG-E-1008 Johnson Controls Unitary Products 31 NOTE 1: HACR T ype per NEC. NOTE 1: HACR T ype per NEC. T ABLE 23: DH 300 ELECTRICAL DA T A STANDARD MOTOR WITH POWERED CON VENIENCE OUTLET MODEL (TON- NAGE) VOL T AGE COMPRESSORS OD F AN MOTORS FLA EACH ID BLOWER MOTOR FLA CONV OUTLET AMPS HEA TER OPTION MIN. CIRCUIT AMP ACITY (AMPS) MAX. FUSE[...]

  • Page 32

    262260-YTG-E-1008 32 Johnson Controls Unitary Products T ABLE 25: DH VOL T AGE LIMIT A TIONS 1 1. Utilization Range “A” in accordance with ARI St andard 1 10. POWER SUPPL Y VOL T AGE MIN. MAX. 208/230-3-60 187 253 460-3-60 414 506 575-3-60 518 506 T ABLE 26: ELECTRIC HEA T CORRECTION F ACTORS NOMINAL VOL T AGE VOL T AGE kW CAP . MUL TI- PLIER 2[...]

  • Page 33

    262260-YTG-E-1008 Johnson Controls Unitary Products 33 T ABLE 27: PHYSICAL DAT A MODELS DH 180 210 240 300 EV APORA TOR BLOWER Centrifug al Blower (Dia. x Wd. i n.) 15 x 15 18 x 15 18 x 15 18 x 15 Fan Motor HP St andard/Hi S tatic 5 7.5 7.5 10/ 15 EV APORA TOR COIL Rows Deep 4444 Fins Per Inch 13.5 13.5 13.5 13 .5 Face Area (Sq. Ft. 15.5 20.0 20.0 [...]

  • Page 34

    262260-YTG-E-1008 34 Johnson Controls Unitary Products FIGURE 4 - UNIT DIMENSIONS DH180, 210, 240 & 300 (FRONT VIEW) T ABLE 30: UTILITIES ENTR Y DA T A HOLE OPENING SIZE (DIA.) USED FOR A 1-1/8” KO Contro l Wiri ng Side 3/4” NPS (Fem.) Bottom B 3-5/8” KO Power Wiring Side 3” NPS (F em.) Bottom C 2-3/8” KO Gas Pipi ng (Front) 1 1. One-[...]

  • Page 35

    262260-YTG-E-1008 Johnson Controls Unitary Products 35 FIGURE 5 - REAR VIEW DIMENSIONS NOTE: Uni ts are shipped with the bottom duct openings covered. An accessory flange kit is available for connecting side ducts. For bottom duct application s: 1. Remove the side panels from the supply and retu rn air compartments to gain access to the bottom supp[...]

  • Page 36

    262260-YTG-E-1008 36 Johnson Controls Unitary Products NOTE: ELEC / ELEC Models : Units and ductwork are approved for zero clearance to combustible material when equipped with electric heaters. GAS / ELEC Models : A 1” clearance must be provided between any combu stible material and the supply air ductwork for a distance of 3 feet from the unit. [...]

  • Page 37

    262260-YTG-E-1008 Johnson Controls Unitary Products 37 FIGURE 7 - UNIT CENTER OF GRA VITY (17.5, 20 & 25 T on) FIGURE 8 - T YPICAL UNIT A PPLICATIONS[...]

  • Page 38

    262260-YTG-E-1008 38 Johnson Controls Unitary Products FIGURE 9 - UNIT 4 POINT LOAD A C D F R O N T B FIGURE 10 - U NIT 6 POINT LOAD A E D B F C F R O N T T ABLE 32: DH 180, 210, 240 & 300 4 POINT LOAD WEIGHT DISTRIBUTION UNIT MODEL OPERA TING WEIGHT (lb) ABCD DH180C00 1900 445 484 506 4 65 DH180N24 2100 492 535 559 5 14 DH180N32 2140 501 545 5[...]

  • Page 39

    262260-YTG-E-1008 Johnson Controls Unitary Products 39 1. The 2” space between the duct s all ows for “jumping” an existing roof joist. 2. The 58-1/2” overall dimens ion of the d ucts allows ductwork penetration between roof joists that are spaced on 72” centers. NOTE: Ducts can be installed into the curb fro m the roof. All electrical an[...]

  • Page 40

    262260-YTG-E-1008 40 Johnson Controls Unitary Products FIGURE 14 - T YPI CAL ROOFTOP INST ALLATION FIGURE 15 - TYPICAL SIMPLICITY ® CONTROL WIRING DIAGRAM W1 W2 Y1 G OCC P P1 Y2 X R SD C C SD SD R OCC C RC G Y2 Y1 W2 W1 Jumper Smoke Detector 24 VAC Class 2 X R THERMOSTAT TERMINALS CONTROL TERMINAL BLOCK TERMINALS ON A LIMITED NUMBER OF THERMOSTATS[...]

  • Page 41

    262260-YTG-E-1008 Johnson Controls Unitary Products 41 GUIDE SPECIFICA TIONS GENERAL Units shall be manufactured by Unitary Products in an ISO 9001 certifie d fa cility . Y ork's Sunline Ultra™ units are convertible singl e package units. All models ha ve dual independent refrigerant circuits for effi cient part load opera tion and maximum c[...]

  • Page 42

    262260-YTG-E-1008 42 Johnson Controls Unitary Products OUTDOOR (CONDENSER) F AN ASSEMBL Y The outdoor fans shall be of t he direct-driven propeller type, discharge air vertically , have aluminum blades riveted to cor- rosion resistant steel spider brackets and shall be dynami- cally balanced for smooth operation. The 2 outdoor fan motors shall be t[...]

  • Page 43

    262260-YTG-E-1008 Johnson Controls Unitary Products 43 controls, shall be ca pable of operation down to 0 ° F outdoor temperature. Unit shall be pr ovided with fan time delay to prevent cold air d elivery before heat exchanger warms up (Gas heat only). ELECTRICAL REQUIREMENTS All unit power wiring shall enter u n it cabinet at a single factory pro[...]

  • Page 44

    Subject to change without notice. Pr inted in U.S.A. 262260-YTG-E-1008 Copyright © 2008 b y Johnson Controls, Inc. All rights reserved. Supersedes: 262260-YTG-D-07 08 Johnson Contro ls Unitary Products 5005 York Drive Norman, OK 73069 • HIGH ST A TI C DRIVE - May include a be lt, blower pulley , motor pulley or a motor ch ange to enhance b lower[...]