York 60 manual

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32

Go to page of

A good user manual

The rules should oblige the seller to give the purchaser an operating instrucion of York 60, along with an item. The lack of an instruction or false information given to customer shall constitute grounds to apply for a complaint because of nonconformity of goods with the contract. In accordance with the law, a customer can receive an instruction in non-paper form; lately graphic and electronic forms of the manuals, as well as instructional videos have been majorly used. A necessary precondition for this is the unmistakable, legible character of an instruction.

What is an instruction?

The term originates from the Latin word „instructio”, which means organizing. Therefore, in an instruction of York 60 one could find a process description. An instruction's purpose is to teach, to ease the start-up and an item's use or performance of certain activities. An instruction is a compilation of information about an item/a service, it is a clue.

Unfortunately, only a few customers devote their time to read an instruction of York 60. A good user manual introduces us to a number of additional functionalities of the purchased item, and also helps us to avoid the formation of most of the defects.

What should a perfect user manual contain?

First and foremost, an user manual of York 60 should contain:
- informations concerning technical data of York 60
- name of the manufacturer and a year of construction of the York 60 item
- rules of operation, control and maintenance of the York 60 item
- safety signs and mark certificates which confirm compatibility with appropriate standards

Why don't we read the manuals?

Usually it results from the lack of time and certainty about functionalities of purchased items. Unfortunately, networking and start-up of York 60 alone are not enough. An instruction contains a number of clues concerning respective functionalities, safety rules, maintenance methods (what means should be used), eventual defects of York 60, and methods of problem resolution. Eventually, when one still can't find the answer to his problems, he will be directed to the York service. Lately animated manuals and instructional videos are quite popular among customers. These kinds of user manuals are effective; they assure that a customer will familiarize himself with the whole material, and won't skip complicated, technical information of York 60.

Why one should read the manuals?

It is mostly in the manuals where we will find the details concerning construction and possibility of the York 60 item, and its use of respective accessory, as well as information concerning all the functions and facilities.

After a successful purchase of an item one should find a moment and get to know with every part of an instruction. Currently the manuals are carefully prearranged and translated, so they could be fully understood by its users. The manuals will serve as an informational aid.

Table of contents for the manual

  • Page 1

    254597-YTG-B-0507 FOR DISTRIBUTION USE ONLY - NOT TO BE USED AT POINT OF RETAIL SALE SINGLE P ACKAGE GA S/ELECTRIC UNITS AND SINGLE P ACKAGE AIR CONDITIONERS DH 036, 048 & 060 3, 4 & 5 NOMINAL TONS 12.2 THROUGH 13.2 SEER ® TECHNICAL GUIDE DESCRIPTION YORK Sunline Ultra ® units are convertible single package air conditioners with a common [...]

  • Page 2

    254597-YTG-B-0507 2 Unitary Products Group T ABLE OF CONTENTS DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 PRODUCT NOMENCLATURE . . . . . . . . . . . . . . . . . 3 FEATURES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 FACTORY-INSTALLED OPTIONS . . . . . . . . . . . . . . 5 FIELD-INSTALLED ACCESSORIES [...]

  • Page 3

    254597-YTG-B-0507 Unitary Products Group 3 PRODUCT NOMENCLA TURE D H 048 N04 A 2 A AA 1 0 1 2 4 A D = A/C, Single Pkg., R-22 Product Category Airflow N = Belt Drive P = Belt Drive/Single Input Economizer R = Belt Drive/Motorized Damper A = Direct Drive B = Direct Drive/Single Input Economizer D = Direct Drive/Motorized Damper 1 = First Generation P[...]

  • Page 4

    254597-YTG-B-0507 4 Unitary Products Group FEA TURES All models are available with a wide variety of factory- mounted options such as stainless steel heat exchangers, electric heaters, phase monito r , convenience outlet, dirty filter switch, disconnect switch, smo ke detectors, and coil guard to make them suitable for almost every application. All[...]

  • Page 5

    254597-YTG-B-0507 Unitary Products Group 5 • BAS Controls - Y ork’s Sunlin e™ series unit s offer factory mounted BAS cont rols such as Simplicity ® INTELLI-Com- fort™, Novar , Honeywell, Johnson, and CPC. F ACTOR Y -INST ALLED OPTIONS • SINGLE INPUT ELECTR ONIC ENTHALPY ECONO- MIZERS - Includes a slide-in / plug-in damper assemb ly with[...]

  • Page 6

    254597-YTG-B-0507 6 Unitary Products Group installed dirty filter indicator switch, an air-proving switch, an Outside Air Humidity sensor , a Return Air Humidity sensor , an Inside IAQ sensor , and an Outside Air IAQ sensor . Construction mode oper ation, 365-day real ti me clock with 7 day programming plus holiday scheduling is built-in. T wo diff[...]

  • Page 7

    254597-YTG-B-0507 Unitary Products Group 7 FIELD-INST ALLE D ACCESSORIES • SINGLE INPUT ELECTR ONIC ENTHALPY ECONO- MIZERS - Includes a slide-in / plug-in damper a ssembly with fully modulating spring-return motor actuator capa- ble of introducing up to 100% outdoor air with nominal 1% leakage type dampers. The enthalpy system co ntains one senso[...]

  • Page 8

    254597-YTG-B-0507 8 Unitary Products Group T AB LE 1: SOUND POWER RA TING 1 UNIT SIZE CFM ESP BLOWER SOUND POWER (db 10 -12 Wat ts ) Octave Band Centerline Frequency (Hz) SWL dB(A) dB(A) @ 10Ft. 2 IWG SPEED KW 63 125 250 500 1,000 2,000 4,000 8,000 036 1,200 0.6 LOW 0.60 84 84 74 67 69 62 57 52 74 41 048 1,600 0.55 HIGH 0.80 85 85 75 68 70 63 58 53[...]

  • Page 9

    254597-YTG-B-0507 Unitary Products Group 9 T AB LE 5: DH036 COOLING CAP ACITIES (3 TON) CFM WB °F 86 83 80 77 74 71 68 86 83 80 77 74 71 68 72 55.2 3.18 35.2 30.7 26.2 21.8 17.3 - - 51.5 3.44 34.1 29.7 25.2 20.7 16.2 - - 67 49.1 3.13 41.7 37.2 32.8 28.3 23.8 19.4 14.9 45.8 3.35 40.2 35.7 31.3 26.8 22.3 17.8 13.4 62 44.7 3.05 44.7 43.6 39.1 34.6 30[...]

  • Page 10

    254597-YTG-B-0507 10 Unitary Products Group T AB LE 6: DH048 COOLING CAP ACITIES (4 TON) CFM WB °F 86 83 80 77 74 71 68 86 83 80 77 74 71 68 72 59 3.3 46 40 34 28 23 - - 55 3.5 43 37 32 26 20 - - 67 53 3.2 53 49 43 38 32 26 21 49 3.4 49 47 41 35 30 24 62 47 3.2 47 47 47 42 36 30 25 44 3.4 44 44 44 38 32 26 57 47 3.1 47 47 47 41 35 29 24 43 3.3 43 [...]

  • Page 11

    254597-YTG-B-0507 Unitary Products Group 11 T AB LE 7: DH060 COOLING CAPACITIES (5 T ON) CFM WB °F 86 83 80 77 74 71 68 86 83 80 77 74 71 68 72 82 4.3 56 50 43 37 30 - - 76 4.6 54 48 41 34 28 - - 67 70 4.2 67 61 54 48 41 34 28 65 4.5 65 58 51 45 38 31 25 62 67 4.0 67 67 66 59 52 46 39 62 4.5 62 62 62 55 49 42 35 57 66 4.0 66 66 66 59 52 46 39 61 4[...]

  • Page 12

    254597-YTG-B-0507 12 Unitary Products Group T AB LE 8: SUPPLY AIR BLOWER PERFORMANCE (3 TO N BELT DRIVE) - SIDE DUCT APPLICATION RPM WATTS RPM WATTS RPM WATTS RPM WATTS RPM WATTS RPM WATTS RPM WATTS 2000 843 860 880 925 919 1005 956 1065 993 1145 1030 1195 1067 1235 1900 817 775 854 850 893 920 930 995 970 1065 1008 1125 1046 1170 1800 790 700 828 [...]

  • Page 13

    254597-YTG-B-0507 Unitary Products Group 13 T AB LE 10: SUPPLY AIR BLOWER PERFORMANCE (5 TON BELT DRIVE) - SIDE DUCT APPLICATION RPM WATTS RPM WATTS RPM WATTS RPM WATTS RPM WATTS RPM WATTS RPM WATTS 2500 1059 1560 1077 1590 1095 1630 1114 1650 1134 1660 1158 1685 1181 1720 2400 1032 1405 1054 1470 1074 1525 1094 1560 1116 1595 1140 1620 1167 1640 2[...]

  • Page 14

    254597-YTG-B-0507 14 Unitary Products Group T AB LE 12: BEL T DRIVE BLOWER MOTOR AND DRIVE DA T A MODEL SIZE BLOWER RANGE (RPM) MOTOR 1 ADJUST A BLE MOTOR PULLEY FIXED BLOWER PULLEY BEL T (NOTCHED) HP FRAME DESIG- NA TION OUTSIDE DIA. (IN.) PITCH DIA. (IN.) BORE (IN.) DESIG- NA TION OUTSIDE DIA. (IN.) PITCH DIA. (IN.) BORE (IN.) DESIG- NA TION PITC[...]

  • Page 15

    254597-YTG-B-0507 Unitary Products Group 15 T AB LE 15: ELECTRICAL DA T A - DH036 , 048 & 060 DIRECT DRIVE W/O POWERED CONVENIENCE OUTLET MODEL TONNAGE VOL T AGE COMPRES SORS OD F A N MOTOR FLA ID BLOWER MOTOR FLA CONV OUTLET FLA ELECTRIC HEA TER MODEL NO. HEA TER KW HEA TER AMPS MIN. CIRCUIT AMP ACITY (AMPS) MAX. FUSE/ BRKR 1 SIZE (AMPS ) RLA [...]

  • Page 16

    254597-YTG-B-0507 16 Unitary Products Group T AB LE 16: ELECTRICAL DA T A - DH036-060 BEL T DRIVE W/O POWERED CONV EN IENCE OUTLET MODEL TONNAGE VOL T AGE COMPRES SORS OD F A N MOTOR FLA ID BLOWER MOTOR FLA CONV OUTLET FLA ELECTRIC HEA TER MODEL NO. HEA TER KW HEA TER AMPS MIN. CIRCUIT AMP ACITY (AMPS) MAX. FUSE/ BRKR 1 SIZE (AMPS ) RLA EACH LRA EA[...]

  • Page 17

    254597-YTG-B-0507 Unitary Products Group 17 T AB LE 17: ELECTRICAL DA T A - DH036, 048 & 06 0 DIRECT DRIVE W/POWERED CONVENIENCE OUTLET MODEL TONNAGE VOL T AGE COMPRES SORS OD F A N MOTOR FLA ID BLOWER MOTOR FLA CONV OUTLET FLA ELECTRIC HEA TER MODEL NO. HEA TER KW HEA TER AMPS MIN. CIRCUIT AMP ACITY (AMPS) MAX. FUSE/ BRKR 1 SIZE (AMPS ) RLA EA[...]

  • Page 18

    254597-YTG-B-0507 18 Unitary Products Group T AB LE 18: ELECTRICAL DA T A - DH036-060 BE L T DRIVE W/POWERED CONV ENIENCE OUTLET MODEL TONNAGE VOL T AGE COMPRES SORS OD F A N MOTOR FLA ID BLOWER MOTOR FLA CONV OUTLET FLA ELECTRIC HEA TER MODEL NO. HEA TER KW HEA TER AMPS MIN. CIRCUIT AMP ACITY (AMPS) MAX. FUSE/ BRKR 1 SIZE (AMPS ) RLA EACH LRA EACH[...]

  • Page 19

    254597-YTG-B-0507 Unitary Products Group 19 T ABLE 19: PHYSICAL DATA MODELS DH 036 048 060 EV APORA TOR BLOWER Centrifug al Blower (Dia . x Wd. in.) 12 X 10 12 X 10 12 X 10 Fan Motor HP (Dire c t Drive) 3/4 1 1 Fan Motor HP (Belt Driv e) 1 1/2 1 1/2 1 1/2 EV APORA TOR COIL Rows Deep 4 4 4 Fins Per Inc h 13 13 13 Face Area (Sq. Ft.) 4.3 5.1 5.1 COND[...]

  • Page 20

    254597-YTG-B-0507 20 Unitary Products Group FIGURE 2 - TYPICA L FIELD POWER & CONTROL WIRING RC RH Y1 Y2 W1 W2 G LED 1 LED 2 COM A1 A2 T T B R Y1 Y2 G C X OCC W2 W1 THERMOSTAT 1 TERMINALS UNIT TERMINAL STRIP TB1 24 VOLT TRANSFORMER TO REMOTE SENSOR 2TH040702224 IF USED NOT USED ADD JUMPER ADD JUMPER 4 4 3 2 1 ELECTRONIC PROGRAMMABLE THERMOSTAT [...]

  • Page 21

    254597-YTG-B-0507 Unitary Products Group 21 FIGURE 3 - UNIT DIMENSIONS (3 - 5 T O N COOLING ONL Y/ELECTRIC HEA T) FRONT VIEW FIGURE 4 - UNIT DIMENSIONS (3 - 5 T ON COOLING/GAS HEA T) FRONT VIEW[...]

  • Page 22

    254597-YTG-B-0507 22 Unitary Products Group FIGURE 5 - UNIT WITH ECONOMIZER RAINHOOD FIGURE 6 - UNIT WITH FIXED OUT D OOR AIR/MOTORIZE D DAMPER RAINHOOD DETAIL “A” DETAIL “B”[...]

  • Page 23

    254597-YTG-B-0507 Unitary Products Group 23 FIGURE 7 - UNIT DIMENSIONS (REAR VIEW) FIGURE 8 - DISCONNECT/BLOWER ACCESS LOCA TION T ABLE 22: UTILITIES ENTR Y HOLE OPENING SIZE (DIA.) USED FOR A 7/8” KO 1 1. Opening in the bottom to the unit can be located by the side in the insulation. Control Wi ri ng 2 2. Do not remove the 2” knockout ring. Si[...]

  • Page 24

    254597-YTG-B-0507 24 Unitary Products Group FIGURE 9 - TYPICAL APPLICA TIONS[...]

  • Page 25

    254597-YTG-B-0507 Unitary Products Group 25 FIGURE 10 - FOUR AND SIX POINT LOADING 44 7 / 8 82 1 / 4 Y X A B C D CONDENSER COIL END OF UNIT FRONT OF UNIT APPROXIMATE CENTER OF GRAVITY BACK OF UNIT 44 7 / 8 82 1 / 4 Y X A B C D E F CONDENSER COIL END OF UNIT FRONT OF UNIT APPROXIMATE CENTER OF GRAVITY BACK OF UNIT T AB LE 24: DH 4 AND 6 POINT LO ADS[...]

  • Page 26

    254597-YTG-B-0507 26 Unitary Products Group T ABLE 26: OPERA TING WEIGHTS (LBS.) MOD E L S IZ E 3 TON 4 TO N 5 TO N BASIC UNIT DH (Cool ing Only) 565 61 0 64 5 DH (Gas/Electric) N04 605 - - N06 - 660 - N08 625 - 705 N10 - 680 715 D06 615 660 695 D10 635 680 715 OPTIONS Economizer 50 26 18 23 28 92 10 5 Motorized Damper Electric H eater 5 - 7 kW 10 [...]

  • Page 27

    254597-YTG-B-0507 Unitary Products Group 27 GUIDE SPECIFICA TIONS GENERAL Units shall be manufactured by Y ork International Unitary Products Group in an ISO 9001 certified facility . Y ork's Sunline Ultra ® units are convertibl e single package units. Although the units are primarily designed for curb mounting on a roof, they can also be sla[...]

  • Page 28

    254597-YTG-B-0507 28 Unitary Products Group Coils: a. Evaporator and conde nser coils shall have alumi- num plate fins mechanically bonded to seamless internally enhanced copper tubes with all joints brazed. S pecial Phenolic coating shall be available as a factory option. b. Evaporator and Condenser coil s shall be of the direct expansion, draw-th[...]

  • Page 29

    254597-YTG-B-0507 Unitary Products Group 29 ST AND ARD LIMITED W ARRANTIES • Compressor 5 Y ears • Heat Exchanger 10 Y ears • Electric Heat Element 5 Y ears • Other Part s 1 Y ear OPTIONAL OUTDOOR AIR (Shall be made availa ble by either/or): • ELECTRONIC ENTHALPY AUT OMA TIC ECONO- MIZER - Outdoor and return air dampers that are inter- lo[...]

  • Page 30

    254597-YTG-B-0507 30 Unitary Products Group • TECHNICOA T PHENOLIC COA TED CONDENSER AND EV APORA TOR COIL • ELECTRONIC SINGLE ENTHALPY ECONOMIZER • DIRTY FIL TER SWITCH • PHASE MONITOR • COIL GUARD • POWERED GFI CONVENIENCE OUT LET • NON-POWERED GF I CONVENIENCE OUTLET • BAS CONTROLS ( Simplicity ® INTELLI-Comfort™, CPC, JOHNSON[...]

  • Page 31

    254597-YTG-B-0507 Unitary Products Group 31[...]

  • Page 32

    Subject to change without notice. Printed in U.S.A. 254597-YTG-B-0507 Copyright © 2007 by Unitary Products Group. All rights reserved. Supersedes: 254597-YTG-A-0306 Unitary 5005 Norman Product s Y ork O K Group Drive 73069[...]