Yamaha TW125 (5RS1) manual

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A good user manual

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Table of contents for the manual

  • Page 1

    TW125 (5RS1) EUROPE 1A5RS–300E1[...]

  • Page 2

    A 3 TW125 P ART S CA T ALOGUE E 2001 by Y amaha Motor Co., Ltd. 1st Edition, Oct. 2001 All rights reserved. Any reprinting or unauthorized use without the written permission of Y amaha Motor Co., Ltd. is expressly prohibited. Printed in Japan[...]

  • Page 3

    A 4[...]

  • Page 4

    FOREWORD A 5 This Parts Catalogue is related to the par ts for the model(s) in the below frame. When yo u are ordering replacement part s, please refe r to this Part s Catalogue and quote both part numbers and part names correctly . TW125(5RS1) 1. Modifications or additions which have been made after issue of the Parts Catalogue will be announced i[...]

  • Page 5

    MODEL LABEL A 6 (1) A label called “Model Label” is affixed in the location as indicated in (3) below . When using this parts catalogue, please be sure to cross–refer the “model code – production code No.” in the catalogue to the “model code – production code No. “indicated on the Model Label af fixed onto the product concemed. (2[...]

  • Page 6

    CONTENTS ENGINE CYLINDER HEAD B2 ................................... CYLINDER B3 ......................................... CRANKSHAFT . PISTON B4 .............................. VA LV E B 6 ............................................. CAMSHAFT . CHAIN B7 ................................. OIL PUMP B8 .......................................... INT AK[...]

  • Page 7

    B 2 FIG. 1 CYLINDER HEAD 1 5EK–1 1 1 10–01 CYLINDER HEAD ASSY 1 2 93440–10085 .CIRC LIP 2 3 90153–06029 .SCREW , HEXAGON 1 4 90430–06014 .G ASKET 1 5 5H0–1 1 133–1 1 .GUID E, INTAKE V AL VE 2 6 3NS–1 1 181–00 G ASKET , CYLIND ER HEAD 1 1 7 99530–14016 PIN, D OWEL 3 8 90430–14131 G ASKET 1 9 90105–08195 BOL T , FLANGE 4 10 90[...]

  • Page 8

    B 3 FIG. 2 CYLINDER 1 3NS–1 1310–00 CYL INDE R 1 2 93210–63489 O–RIN G 1 3 4DD–1 1351–00 G ASKET , CYLIND ER 1 4 93210–13361 O–RIN G 1 5 99530–14016 PIN, D OWEL 2 6 91317–06030 BOL T 2 7 15A–1 1 162–00 ABSORBER 2 2 8 5H0–1 1 162–00 ABSORBER 2 2 9 15A–1 1 161–01 ABSORBER 1 1 10 15A–15441–00 HOLDER, CLUTCH CABLE 1 [...]

  • Page 9

    B 4 FIG. 3 CRANKSHAFT . PIST ON 1 5N0–1 1400–00 CR ANKS HAFT ASSY 1 2 5N0–1 1412–09 .C RANK 1 1 3 5N0–1 1422–00 .C RANK 2 1 4 5H0–1 1681–00 . PI N, CRAN K 1 1 5 93310–530J3 .BEARING 1 6 5N0–1 1651–00 .ROD, CONNECTING 1 7 93306–3061 1 BEARING 1 8 25A–1 1631–00–Y0 PISTON (STD) 1 25A–1 1636–00 PISTON (0.50MM O/S) 1 AP[...]

  • Page 10

    B 5 FIG. 3 CRANKSHAFT . PIST ON 24 93306–30427 BEARING 1 25 90282–05013 KEY , S TRAIG HT 1 26 90215–14205 WASHER, LOC K 1 27 90170–14284 NUT 1 28 90280–05013 KEY , WOODRUFF 1 29 90201–10508 WASHER, PLATE 1 30 90101–10188 BOL T 1 31 36X–13324–00 GEAR , PUMP DR IVE 1 P ART NO. DESCRIPTION REMARKS REF . NO. 5RS1[...]

  • Page 11

    B 6 FIG. 4 V AL VE 1 5N0–121 1 1–01 V AL VE, INT AKE 1 2 5N0–12121–01 V AL V E , EXHAU ST 1 3 4G0–121 16–01 SEAT , V AL VE SPRI NG 2 4 4G0–121 13–01 SPRING, V AL VE INNER 2 YELLOW 5 4G0–121 14–01 SPRING, V AL VE OUTER 2 YELLOW 6 5H0–121 19–00 SEAL, V AL VE STEM 2 7 4G0–121 17–00 RET AINER , V AL VE SPRIN G 2 8 4G0–121 [...]

  • Page 12

    B 7 FIG. 5 CAMSHAFT . CHAIN 1 5N0–12171–10 CA MSHA FT 1 1 2 1KH–12176–00 SPROCKET , CAM CHAIN 1 3 93604–1001 1 PIN, DOWE L 1 4 90101–10303 BOL T 1 5 90201–10591 WASHER, PLATE 1 6 90387–255F3 COLLAR 1 7 94580–41 1 04 CHAIN 1 8 5H0–12231–00 GUIDE, STOPPER 1 1 9 5N0–12241–00 GUIDE, STOPPER 2 1 10 2LN–12210–10 TE NSIO NER [...]

  • Page 13

    B 8 FIG. 6 OIL PUMP 1 5H0–13300–02 OI L PUMP ASSY 1 2 5H0–13326–01 .G EAR, PUMP D RIVE N 2 (45T) 1 3 93603–12030 .P IN, D OWEL 1 4 4BE–13329–01 G ASKET , PUMP COVE R 1 5 98707–06030 SCRE W , F LA T HEAD 3 6 5H0–13327–00 CO VER, P UMP G EAR 1 7 51Y–1341 1–00 STRAINER, OIL 1 8 90501–18576 SPRING, COMPRESSION 1 9 5H0–15351?[...]

  • Page 14

    B 9 FIG. 7 INT AKE 1 5LB–13586–02 JOIN T , CA RBURETOR 1 1 2 93210–35537 O–RIN G 1 3 90149–06002 SCREW 2 4 90450–44062 HOSE C LAMP ASSY 1 5 2JX–1441 1–01 CASE, AIR CLEANER 1 1 6 5LB–14453–10 JOINT , AIR CLEANER 1 1 7 2JL–14437–00 DUCT 1 8 2JX–14412–00 CAP , CLEANER CASE 1 1 9 2JX–14452–00 SEAL 1 10 97707–50520 SCRE[...]

  • Page 15

    B 10 FIG. 8 CARBURET OR 1 5RS–14301–00 CARBU RETOR ASSY 1 1 2 97801–05010 .SCR EW , P AN HEA D 2 3 5LB–14321–00 .SCREW , THROTTLE 1 4 2JX–14333–00 .SPRING, THROTTLE STOP 1 5 5LB–14357–00 .WASHER, PLAIN 1 6 5LB–1434A–00 .SUCTION PI STON ASSY 1 7 5LB–14936–00 .S EAT , SPRING 1 8 5LB–14275–00 .SPR ING 1 9 5RS–14336–00[...]

  • Page 16

    B 11 FIG. 8 CARBURET OR 28 5LB–14386–00 .P IN, F LOA T 1 29 5LB–14390–00 .NEE DLE VAL VE ASSY 1 30 98901–04006 .SCR EW , BIND 1 31 5LB–14384–00 .G ASKET , FLOA T CHAMBER 1 32 4JP–14323–00 .DRAIN, S CREW 1 33 5LB–14592–00 .SC REW 4 34 5LB–14292–00 .BRA CKET 2 1 35 5FY–14197–00 .PI PE 1 36 5FY–14196–00 .PI PE 1 37 4T[...]

  • Page 17

    B 12 FIG. 9 EXHAUST 1 2JX–1461 1–01 P IPE, EXHAUST 1 1 2 5H0–14612–00 NU T , RING 1 3 5LB–14628–00 PROT ECTOR, EXHAUS T P IP E 1 4 4BD–14766–00 WASHER, PROTE CTOR 4 5 98907–06010 SCRE W , B IND 2 6 90206–06090 WASHER, WA V E 2 7 2JL–1471 1–1 1 MUFFLER 1 1 8 2JX–14728–00 PROTECT OR, MUFFLER 2 1 9 90202–05191 WASHER, PLA[...]

  • Page 18

    B 13 FIG. 1 0 CRANKCASE 1 5EK–15100–01 CRANKCASE ASSY 1 2 99530–12016 .P IN, D OWEL 2 3 371–1 1 167–01 .P IP E, B REATHER 2 1 4 95027–06040 .BOL T , FLANGE 2 5 90387–125F1 COLLAR 1 6 90387–125F1 COLLAR 1 7 95027–06030 BOL T , FLANGE 7 8 95027–06090 BOL T , FLANGE 2 9 95027–06085 BOL T , FLANGE 1 10 90430–06014 G ASKET 1 1 1 [...]

  • Page 19

    B 14 FIG. 1 1 CRANKCASE COVER 1 1 5EK–15410–00 CRANKCASE COVER ASSY 1 1 2 2JX–15377–00 GUIDE, INLET 1 3 3AW–15451–03 G ASKET , CRANKCA SE COVER 1 1 4 99530–12016 PIN, D OWEL 2 5 95027–06025 BOL T , FLANGE 6 6 90105–06017 BOL T , FLANGE 2 7 90105–06014 BOL T , FLANGE 2 8 90340–141 17 PLUG, STR AIGH T SCRE W 1 9 93210–14369 O?[...]

  • Page 20

    B 15 FIG. 12 ST ARTER 1 2HT–15512–00 G EAR, I DLER 1 1 2 90387–125Y0 COLLAR 1 3 5H0–15521–00 SH AFT 1 1 4 5H0–15517–00 GE AR, ID LER 2 (56T) 1 5 90201–25290 WASHER, PLATE 1 6 4H7–15580–10 STARTER CLUTCH OUTE R ASSY 1 7 90501–04596 .SPRING, COMPRESSION 3 8 1J7–15583–01 .CA P , STAR TER CLUTCH SP RING 3 9 93615–12088 .P IN[...]

  • Page 21

    C 2 FIG. 1 3 CLUTCH 1 36X–161 1 1–00 GEAR, PRIMARY DRIVE 1 2 90282–05043 KEY , S TRAIG HT 1 3 90215–14205 WASHER, LOC K 1 4 90170–14284 NUT 1 5 36X–16150–00 PRIMARY DRIVEN GEAR COMP . 1 6 5H0–16154–00 PLATE, THRUST 1 1 7 2JX–16371–00 BOSS , CLUTCH 1 8 537–16321–00 PLA TE, FRI CTION 5 9 137–16324–00 PLA TE, CLUTCH 1 4 1[...]

  • Page 22

    C 3 FIG. 1 3 CLUTCH 28 93420–28055 CIRC LIP 1 P ART NO. DESCRIPTION REMARKS REF . NO. 5RS1[...]

  • Page 23

    C 4 FIG. 14 TRANSMISSION 1 5H0–1741 1–01 AXLE, MA IN ( 16T) 1 2 5H0–17141–02 GE AR, 4T H PINI ON (29T) 1 3 90209–16209 WASHER 1 4 93410–20038 CIRCL IP 1 5 5N0–17131–00 GE AR, 3RD PI NION (24T) 1 6 5N0–17141–01 GE AR, 4T H PINI ON (27T) 1 7 5N0–17121–00 GE AR, 2ND PI NION (21T) 1 8 93306–20401 BEARING (B6204) 1 9 93101–15[...]

  • Page 24

    C 5 FIG. 14 TRANSMISSION 28 2JX–17471–00 PLATE, COVER 1 29 98507–06010 SCRE W , PAN HEAD 2 30 93102–17187 OIL SEAL 1 31 93306–20313 BEARING (B6203C4) 1 32 90560–17368 SPACER 1 33 99009–17400 CIRC LIP 2 P ART NO. DESCRIPTION REMARKS REF . NO. 5RS1[...]

  • Page 25

    C 6 FIG. 15 SHIFT CAM. F ORK 1 5N0–18540–00 SH IFT C AM ASSY 1 2 136–18542–00 .POINT , NEUTR AL 1 3 93315–23607 BEARING 1 4 1RH–18185–00 SEG MENT 1 5 93604–16092 PIN, D OWEL 3 6 93604–20156 PIN, D OWEL 1 7 90151–06013 SCREW , COUNTERSUNK 1 8 1RH–18140–00 STOPPER LEVER ASSY 1 9 90508–26539 SPRI NG, TORSIO N 1 10 4JG–1851 [...]

  • Page 26

    C 7 FIG. 16 SHIFT SHAFT 1 5H0–18120–02 SHIFT LEVER ASSY 1 2 90506–08227 .SPR ING, TE NSIO N 1 3 90508–29540 SPRI NG, TORSIO N 1 4 99001–10600 CIRCL IP 1 5 90201–12588 WASHER, PLATE 2 6 93608–50158 PIN, D OWEL 1 7 93102–12106 OIL SEAL (SD 12–22–5 HS) 1 8 1RL–181 10–00 SH IFT PE DAL ASSY 1 9 132–181 13–01 .C OVER , SHIFT P[...]

  • Page 27

    C 8 FIG. 17 FR AME 1 5EK–21 1 10–10 FRAME COMP . 1 2 1RL–21316–00–33 STA Y , ENG INE 3 1 YB 3 95817–08065 BOL T , FLANGE 4 4 90185–08089 NUT , SELF–LOCKING 4 5 90201–08366 WASHER, PLATE 4 6 2JX–21315–00 ST AY , ENGINE 2 1 7 95817–08050 BOL T , FLANGE 1 8 90185–08089 NUT , SELF–LOCKING 1 9 90201–08366 WASHER, PLATE 1 10[...]

  • Page 28

    C 9 FIG. 17 FR AME 28 3MA–27491–00 PROTECTOR 1 P ART NO. DESCRIPTION REMARKS REF . NO. 5RS1[...]

  • Page 29

    C 10 FIG. 1 8 FENDER 1 5RS–2151 1–00 FENDER, FRONT 1 2 5RS–21519–00 MOLE, F ENDER 1 3 5RS–21512–00 BRACK ET , FENDER 1 4 90154–05004 SCRE W , B INDIN G 4 5 95607–05200 NUT , U FLANGE 4 6 90338–12192 PLUG 1 7 901 10–06181 BOL T , HEXAGON SOCKET HEAD 4 8 3WF–2153E–70 EMBLEM, Y AMA HA 1 9 2YG–2161 1–00 FENDER, REAR 1 YB 10 [...]

  • Page 30

    C 11 FIG. 1 9 SIDE COVER 1 2YG–2171 1–00–0X COVER, SI DE 1 1 LGB 2 90154–05013 SCRE W , B INDIN G 2 3 2YG–21721–00–0X COV ER, SIDE 2 1 LGB 4 5EK–2177A–00 BOX 1 5 5EK–2175T–00 BRACKET 1 1 6 5EK–2175U–00 BRACKET 2 1 7 90267–40075 RIVE T , B LIND 2 8 90201–04018 WASHER, PLATE 2 9 90480–13197 GROMMET 2 10 901 19–06056 [...]

  • Page 31

    C 12 FIG. 20 REAR ARM 1 5RS–221 10–00 REAR ARM COMP . 1 2 2JX–22123–00 BUSH 1 1 3 2JX–22124–00 BUSH 2 1 4 90386–18146 BUSH 2 5 90380–18139 BUSH , SOLID 2 6 93109–18020 OIL SEAL 2 7 401–22128–01 SEAL, GU ARD 2 8 401–22127–00 SHIM 1 UN 9 2JX–22141–00 SHAFT , PIVOT 1 10 90201–120E8 W ASHER , PLATE 1 1 1 90185–12134 NU[...]

  • Page 32

    C 13 FIG. 21 REAR SUSPENSION 1 5FY–22210–20–33 SHOCK ABSORBER ASSY , REAR 1 YB 2 90380–12051 .BUS H, SOLI D 2 3 1M1–22216–00 .BUSH, REAR SHOCK ABSORBER 1 4 90109–100E2 BOL T 1 5 95617–10100 NUT , U 1 6 90201–100E9 WASHER, PLA TE 1 7 90240–12075 PIN, CLEVIS 1 8 90201–12175 WASHER, PLATE 1 9 91401–30025 PIN, COTTER 1 10 30X–[...]

  • Page 33

    C 14 FIG. 22 STEERING 1 93399–99942 BEARING 1 2 22F–2341 1–01 RACE, BALL 1 1 3 22F–23412–01 RACE, BALL 2 1 4 22F–2341E–00 RET AINER, BALL BEARING 1 5 36X–23416–00 COVER, BALL RACE 2 1 6 90179–25033 NUT 1 7 90202–26142 WASHER, PLATE 1 8 90179–25615 NUT 1 9 3YF–23418–00 W ASHER, SPECIAL 1 10 90179–22412 NUT 1 1 1 90338?[...]

  • Page 34

    C 15 FIG. 23 FRON T FORK 1 5RS–23102–00 FRONT FORK ASSY (L.H) 1 2 5EK–23126–00 . TUBE , OUTER (LEFT) 1 3 22W–23153–L0 ..RIN G, SNA P 1 4 22W–23145–L0 ..OIL SEAL 1 5 51Y–23125–00 .. ME T AL, SLID E 1 1 6 54G–23144–00 . . SEAL, DUST 1 7 5RS–231 10–00 .INNER TUBE COMP .1 1 8 5RS–23170–00 .CYLINDER COMP ., FRONT FORK 1 9[...]

  • Page 35

    D 2 FIG. 23 FRON T FORK 28 3J2–231 14–00 .O–RING 1 29 22U–231 18–01 . SPACER 1 30 3DM–23149–10 .WASHER, SPRING UPPER 1 31 278–23181–50 .BOLT , HEXAGON SOCKET HEAD 1 32 509–23158–L0 .G ASKET 1 33 5EK–23340–00 UNDER BRACKET COMP . 1 34 164–23462–00 .SEAL, STEERING 1 35 4CS–23191–20 BOOT 2 36 2K5–23192–00 BAN D 2 [...]

  • Page 36

    D 3 FIG. 24 FUEL T ANK 1 5RS–YK241–00–P0 FUEL T ANK COMP . 1 UR DVMA 5RS–YK241–00–P1 FUEL T ANK COMP . 1 UR DNGM3 5RS–YK241–00–P2 FUEL T ANK COMP . 1 UR L YNM9 2 5LB–2416B–40 E M BLEM 2 3 5RS–24141–00 PROTE CTOR, FUEL T ANK 1 4 4L0–24181–00 DAMPER, LOCA T ING 1 2 5 30X–24182–01 DAMP ER, LO CA TING 2 1 6 30X–24183[...]

  • Page 37

    D 4 FIG. 25 SEA T 1 5LB–24770–00 SEMI–DOUBLE SEAT ASSY 1 2 5LB–24731–00 .COV ER, SEAT 1 3 5LB–24734–00 .BAN D, SEAT 1 4 90201–06765 .WASHER, P LATE 2 5 97017–06020 .BOLT 2 6 92907–06100 .WASHER, S PRIN G 2 7 18A–24723–00 .DA M PER, SEAT 1 8 1L9–24741–A0 .PAD, SEAT 1 9 901 19–06063 BOL T , WIT H WASHER 2 P ART NO. DESCR[...]

  • Page 38

    D 5 FIG. 2 6 FRONT WHEEL 1 5EK–251 1 1–00 HUB, FRONT 1 2 93306–20203 BEARING (B6202RS) 2 3 90560–15312 SPACER 1 4 93102–20281 OIL SEAL (SD 20–35–5) 1 5 94425–18603 RIM (2.50–18) 1 6 4TP–25304–10 SPOK E SET , REAR 1 7 941 13–18009 T IRE (130/80–18M/C 6 6P TW–203) 1 B RIDGES TONE 8 94213–18232 TUBE (130/80–18 TR 4) 1 B[...]

  • Page 39

    D 6 FIG. 27 FRONT BRAKE CALIPER 1 4JG–2582T–10 DISC, B RAKE 1 2 90109–065G4 B OL T 6 3 5LB–2580T–00 CALIPER ASSY ( LEFT) 1 4 4JG–W0057–00 .PI STON ASSY , CA LIPE R 1 5 4JG–W0047–00 ..CAL IPER SEAL KIT 1 6 5JW–25914–00 . PIN , SLID E 2 7 4TT–25937–00 .BOO T 2 2 8 5LB–W0045–00 . BRAKE P AD KIT 1 9 4TT–25919–00 .SUP P[...]

  • Page 40

    D 7 FIG. 2 8 REAR WHEEL 1 5RS–2531 1–00 HUB, REAR 1 2 90560–17305 SPACER 1 3 93306–30317 BEARING 1 4 93306–20348 BEARING 1 5 93106–25022 OIL SEAL 1 6 3Y6–25321–10 PLATE, BRAKE SH OE 1 7 4A T–W253E–00 BRAKE SHOE KIT 1 8 90506–12001 .SPR ING, TE NSIO N 1 9 90506–15001 .SPR ING, TE NSIO N 1 10 5DV–25351–10 CAMSH AFT 1 1 1 5[...]

  • Page 41

    D 8 FIG. 2 8 REAR WHEEL 28 3Y1–25388–01 PULLER, CHAIN 1 1 29 3Y1–25389–00 PULLER, CHAIN 2 1 30 2JX–25381–10 AXLE, WH EEL 1 31 90185–16127 NUT , SELF–LOCKING 1 32 90201–164H4 W ASHER, PL A TE 1 33 9Y581–97125 CHAIN 1 34 94681–97001 .JOIN T .CHAIN (DID428HD–RJ) 1 P ART NO. DESCRIPTION REMARKS REF . NO. 5RS1[...]

  • Page 42

    D 9 FIG. 29 STEERING HANDLE. CABLE 1 5RS–261 1 1–00 HANDLEBAR 1 2 1LX–26242–01 GRIP (RIGHT) 1 3 5BE–26243–00 TUBE, THROTTLE GUIDE 1 4 3Y1–26249–00 RING, LEAF 1 5 1LX–26241–01 GRIP (LEFT) 1 6 4RR–26129–00 WASHER 1 7 5LB–26302–01 THROTTLE CABLE ASSY 1 8 90464–06214 CLAMP 1 9 90465–13152 CLAMP 1 10 5EK–26335–00 CABL[...]

  • Page 43

    D 10 FIG. 30 FRONT M ASTER CYLINDER 1 5RS–25870–00 MASTER CYLINDER SUB ASSY 1 2 5CG–W0041–00 .CYLINDER KIT , MASTER 1 3 5RB–25854–00 .DIAPHRAGM, RESER VOIR 1 4 4GY–25852–01 .CAP , RESERVOIR 1 5 36Y–2589H–00 .SCREW 2 6 3R W–25867–00 BRACKET , MASTER CYLINDER 1 7 97007–06025 BOL T 2 8 92907–06600 WASHER, PLATE 2 9 5RS–25[...]

  • Page 44

    D 11 FIG. 31 ST AND. FO OTRE ST 1 5EK–2721 1–00 PEDAL, BRAKE 1 2 132–181 13–01 CO VER, S HIFT P EDAL 1 3 97007–06020 BOL T 1 4 95307–06700 NUT 1 5 5RS–27231–00 ROD, BRAKE 1 6 90240–06076 PIN, CLEVIS 1 7 92907–06200 WASHER 1 8 91401–20012 PIN, COTTER 1 9 90506–18289 SPRI NG, TEN SION 1 10 1M1–27244–00 COVER 1 1 1 90501–[...]

  • Page 45

    D 12 FIG. 31 ST AND. FO OTRE ST 28 2JX–2731 1–02 ST AND, SIDE 1 29 90506–18224 SPRI NG, TEN SION 1 30 90506–26225 SPRI NG, TEN SION 1 31 1TX–27351–00 GUIDE, SIDE ST A ND 1 32 5RS–27315–00 LINK, S IDE STAND 1 33 90109–10473 BOL T 1 34 90185–10037 NUT , SELF–LOCKING 1 35 2JX–27442–10 BRACKET 2 1 36 5RS–27432–00 BRACK ET [...]

  • Page 46

    D 13 FIG. 3 2 GENERA TOR 1 5BT–85550–00 ROT OR ASSY 1 2 4WP–85510–10 ST A TOR ASSY 1 3 4JG–85580–01 COIL, PULSER 1 4 91317–06025 BOL T 3 5 91317–06020 BOL T 2 P ART NO. DESCRIPTION REMARKS REF . NO. 5RS1[...]

  • Page 47

    D 14 FIG. 33 ST ARTING MOTOR 1 5RS–81890–00 MOTOR ASSY 1 2 50M–81801–M0 .BRUSH S ET 1 3 93210–2571 1 . O–RI NG 1 4 93210–55669 .O–RI NG 2 5 59V–81828–M0 .SCREW SET 2 6 4JG–8183G–00 CORD COMP . 1 7 98507–05008 SCRE W , PAN HEAD 1 8 92907–05100 WASHER, SPR ING 1 P ART NO. DESCRIPTION REMARKS REF . NO. 5RS1[...]

  • Page 48

    D 15 FIG. 34 FLAS HER LI GHT 1 3YF–83310–01 FRONT FLASHER LIGHT ASSY 1 1 2 47J–83312–00 .LENS, FLASHER 1 3 97706–40620 .SCREW , T APPING 1 4 306–8331 1–40 .BULB, FLASHER (12V–21W) 1 5 3YF–83320–01 FRONT FLASHER LIGHT ASSY 2 1 6 47J–83322–00 .LENS, FLASHER 2 1 7 97706–40620 .SCREW , T APPING 1 8 306–8331 1–40 .BULB, FLA[...]

  • Page 49

    E 2 FIG. 35 ME TER 1 3RM–83570–60 SPEEDOMETER ASSY (km/h) 1 UR 5RS–83570–00 SPEEDOMETER ASSY (mph) 1 UR FOR GBR 2 3RM–83536–00 .SOCKET , METER 1 3 4G1–84744–00 .BULB (12V–3.4W T–10) 1 4 5EK–83568–00 PILOT BOX, UPPER 1 5 5Y1–83513–00 DAMP ER 1 6 15A–83519–00 BRACKET , METER 1 7 1M1–83526–00 DAMPE R 2 2 8 90201–0[...]

  • Page 50

    E 3 FIG. 36 HEADLIGHT 1 5RS–84310–00 HEADL IGHT UN IT ASSY 1 UR 5RS–84310–10 HEADLI GHT UNI T ASSY 1 UR FOR GB R 2 42X–84315–01 .RIM , HEADL IGHT 1 3 198–84334–60 .NUT , ADJUS TING 2 4 1A0–84332–60 .SPR ING, SC REW 2 5 341–84331–60 .SCREW , RIM A DJUST ING 2 6 5JX–84312–00 .HOLDER, SOCKET 1 7 4E2–84347–00 .BUL B (12V[...]

  • Page 51

    E 4 FIG. 37 T AILLIGHT 1 56U–84710–41 TAILLIGHT UN IT ASSY 1 2 1M8–84521–40 .LENS , T AILLIGH T 1 3 1M1–84523–60 .G ASKET , LENS 1 4 1A2–84714–41 .BUL B (12V–21/5W) 1 5 1M1–84524–60 .SCRE W , LENS FIT TING 2 6 4L0–84753–00 DAMPER 1 7 90209–08125 WASHER 2 8 90109–06005 BOL T 2 9 90201–083A0 WASHER, PLA TE 2 10 2JL–2[...]

  • Page 52

    E 5 FIG. 3 8 HANDLE SWITC H. LEVER 1 5EK–83972–00 SWITCH, HANDLE 4 1 2 98507–05030 .SCR EW , P AN HEA D 2 3 1LN–8291 1–00 HOLDER, LEVER 1 1 4 33G–82913–01 HOLDER, LEVER LOWER 1 1 5 4GY–83912–00 LEVER 1 1 6 90109–06799 BOL T 1 7 95607–06100 NUT , U 1 8 4GY–82917–01 SW ITCH 1 9 98507–05020 SCRE W , PAN HEAD 2 10 92907–05[...]

  • Page 53

    E 6 FIG. 39 ELECTRICAL 1 1 5RS–82590–00 WIRE HA RNESS ASSY 1 2 90465–13275 CLAMP 1 3 5Y9–12491–00 CLAM P 1 1 4 90465–13152 CLAMP 1 5 5Y9–12491–00 CLAM P 1 1 6 341–82594–00 CLAMP 1 7 1UA–82591–00 BAND 2 8 25G–83936–01 B AND, SW ITCH CORD 2 9 5Y9–12491–00 CLAM P 1 2 10 5Y9–12491–00 CLAM P 1 1 1 1 5Y9–12491–00 C[...]

  • Page 54

    E 7 FIG. 40 ELECTRICAL 2 1 5EK–82510–00 MAIN SWITCH ASSY 1 2 97007–06016 BOL T 2 3 92907–06600 WASHER, PLATE 2 4 5FY–82541–00 WIRE, LEAD 1 5 2JX–82530–02 ST OP SWITCH ASSY 1 6 3LD–82566–60 SW ITCH , SIDE ST AND 1 7 90157–05008 SCRE W , PAN HEAD 2 8 29U–81950–93 RE LA Y ASSY 1 9 4GY–82540–10 N EUTRAL S WITCH ASSY 1 10 9[...]

  • Page 55

    NUMERICAL INDEX P ART NO . GRID NO . P ART NO . GRID NO . P ART NO . GRID NO . P ART NO . GRID NO . P ART NO . GRID NO . P ART NO . GRID NO . M 1 5CG–W0041–00 D – 10 5LB–W0045–00 D – 6 4JG–W0047–00 D – 6 51L–W0048–00 D – 6 4JG–W0057–00 D – 6 4A T–W253E–00 D – 7 5RS–YK241–00–P0 D – 3 5RS–YK241–00–P1 [...]

  • Page 56

    NUMERICAL INDEX P ART NO . GRID NO . P ART NO . GRID NO . P ART NO . GRID NO . P ART NO . GRID NO . P ART NO . GRID NO . P ART NO . GRID NO . M 2 2JX–25381–10 D – 8 3Y1–25388–01 D – 8 3Y1–25389–00 D – 8 3HT–25398–00 D – 7 15A–25451–20 D – 7 5LB–2580T–00 D – 6 4JG–2582T–10 D – 6 4GY–25852–01 D – 10 5RB[...]

  • Page 57

    NUMERICAL INDEX P ART NO . GRID NO . P ART NO . GRID NO . P ART NO . GRID NO . P ART NO . GRID NO . P ART NO . GRID NO . P ART NO . GRID NO . M 3 90465–13152 E – 6 90465–13275 E – 6 90465–16187 B – 14 90467–09006 D – 3 90467–10041 B – 9 90467–11106 B – 9 90467–14015 B – 13 90480–01141 C – 11 90480–12053 C – 10 90[...]