Yamaha Tricker 250 manual

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Table of contents for the manual

  • Page 1

    4D6-28199-E0 XG250 OWNER’S MANUAL[...]

  • Page 2

    US_hyoushi2&3 4/30/03 3:06 PM Page 1[...]

  • Page 3

    INTRODUCTION EAU10100 Welcome to the Yamaha world of motorcycling! As the owner of the XG250, you are benefiting from Yamaha’s vast experience and newest technology regarding the design and manufacture of high-quality products, which have earned Yamaha a reputation for dependability. Please take the time to read this manual thoroughly, so as to e[...]

  • Page 4

    IMPORTANT MANUAL INFORMATION EAU10150 Particularly important information is distinguished in this manual by the following notations: NO TE: ● This manual should be considered a permanent part of this motorcycle and should remain with it even if the motorcycle is subsequently sold. ● Yamaha continually seeks advancements in product design and qu[...]

  • Page 5

    IMPORTANT MANUAL INFORMATION EAU10200 XG250 O WNER’S MANU AL ©2005 by Y amaha Motor Co., Ltd. 1st edition, March 2005 All rights reserved. Any reprinting or unauthorized use without the written permission of Y amaha Motor Co., Ltd. is expressl y prohibited. Printed in Japan.[...]

  • Page 6

    TABLE OF CONTENTS SAFETY INFORMATION ................... 1-1 DESCRIPTION ................................... 2-1 Left view ...........................................2-1 Right view ......................................... 2-2 Controls and instruments .................. 2-3 INSTRUMENT AND CONTROL FUNCTIONS ........................................ 3[...]

  • Page 7

    TABLE OF CONTENTS Replacing a turn signal light bulb ............................................ 6-29 Replacing the auxiliary light bulb ............................................ 6-30 Supporting the motorcycle ............. 6-31 Front wheel .................................... 6-31 Rear wheel .................................... 6-33 Troublesho[...]

  • Page 8

    1-1 1 SAFETY INFORMATION EAU10311 MOTORCYCLES ARE SINGLE TRACK VEHICLES. THEIR SAFE USE AND OPERATION ARE DEPEN- DENT UPON THE USE OF PROPER RIDING TECHNIQUES AS WELL AS THE EXPERTISE OF THE OPERA- TOR. EVERY OPERATOR SHOULD KNOW THE FOLLOWING REQUIRE- MENTS BEFORE RIDING THIS MO- TORCYCLE. HE OR SHE SHOULD: ● OBTAIN THOROUGH INSTRUC- TIONS FROM [...]

  • Page 9

    SAFETY INFORMATION 1-2 1 ● Always signal before turning or changing lanes. Make sure that other motorists can see you. ● The posture of the operator and passenger is important for proper control. ● The operator should keep both hands on the handlebar and both feet on the operator foot- rests during operation to main- tain control of the motor[...]

  • Page 10

    SAFETY INFORMATION 1-3 1 the motorcycle to minimize imbal- ance or instability. ● Shifting weights can create a sud- den imbalance. Make sure that ac- cessories and cargo are securely attached to the motorcycle before riding. Check accessory mounts and cargo restraints frequently. ● Never attach any large or heavy items to the handlebar, front [...]

  • Page 11

    SAFETY INFORMATION 1-4 1 for any length of time in a closed area. The exhaust fumes are poi- sonous and may cause loss of consciousness and death within a short time. Always operate your motorcycle in an area that has ad- equate ventilation. ● Always turn the engine off before leaving the motorcycle unattended and remove the key from the main swi[...]

  • Page 12

    2-1 1 2 3 4 5 6 7 8 9 DESCRIPTION EAU10410 Left view 3 4 2 6 5 1 7 1. Headlight (page 6-27) 2. Storage pouch (page 3-9) 3. Fuel cock (page 3-6) 4. Star ter (choke) knob (page 3-7) 5. Air filter element (page 6-11) 6. Helmet holder (page 3-8) 7. Shift pedal (page 3-4)[...]

  • Page 13

    DESCRIPTION 2-2 2 3 4 5 6 7 8 9 EAU10420 Right view 12 3 4 5 6 1. Batter y (page 6-25) 2. Fuse (page 6-27) 3. Owner’ s tool kit (page 6-1) 4. Engine oil filter element (page 6-8) 5. Engine oil lev el check windo w (page 6-8) 6. Brake pedal (page 3-5)[...]

  • Page 14

    DESCRIPTION 2-3 1 2 3 4 5 6 7 8 9 EAU10430 Controls and instruments 12 3 4 5 6 7 8 9 1. Clutch lev er (page 3-4) 2. Left handlebar switches (page 3-3) 3. Speedometer unit (page 3-2) 4. Indicator lights (page 3-2) 5. Main switch/steering lock (page 3-1) 6. Right handlebar switches (page 3-3) 7. Brake le ver (page 3-4) 8. Throttle grip (page 6-13) 9.[...]

  • Page 15

    3-1 2 3 4 5 6 7 8 9 INSTRUMENT AND CONTROL FUNCTIONS EAU10460 Main switch/steering lock The main switch/steering lock controls the ignition and lighting systems, and is used to lock the steering. The various positions are described below. EAU10570 ON All electrical circuits are supplied with power; the meter lighting, taillight and auxiliary light [...]

  • Page 16

    INSTRUMENT AND CONTROL FUNCTIONS 3-2 1 2 3 4 5 6 7 8 9 EAU10980 Indicator lights EAU11020 Turn signal indicator light “” This indicator light flashes when the turn signal switch is pushed to the left or right. EAU11060 Neutral indicator light “” This indicator light comes on when the transmission is in the neutral position. EAU11080 High be[...]

  • Page 17

    INSTRUMENT AND CONTROL FUNCTIONS 3-3 2 3 4 5 6 7 8 9 EAU12343 Handlebar switches Left Right EAU12400 Dimmer switch “ / ” Set this switch to “ ” for the high beam and to “ ” for the low beam. EAU12460 Turn signal switch “ / ” To signal a right-hand turn, push this switch to “ ”. To signal a left-hand turn, push this switch to “[...]

  • Page 18

    INSTRUMENT AND CONTROL FUNCTIONS 3-4 1 2 3 4 5 6 7 8 9 EAU12820 Clutch lever The clutch lever is located at the left handlebar grip. To disengage the clutch, pull the lever toward the handle- bar grip. To engage the clutch, release the lever. The lever should be pulled rapidly and released slowly for smooth clutch operation. The clutch lever is equ[...]

  • Page 19

    INSTRUMENT AND CONTROL FUNCTIONS 3-5 2 3 4 5 6 7 8 9 EAU12941 Brake pedal The brake pedal is on the right side of the motorcycle. To apply the rear brake, press down on the brake pedal. EAUM1791 Fuel tank cap To remove the fuel tank cap 1. Open the fuel tank cap lock cover. 2. Insert the key into the lock and turn it 1/4 turn clockwise. The lock wi[...]

  • Page 20

    INSTRUMENT AND CONTROL FUNCTIONS 3-6 1 2 3 4 5 6 7 8 9 EAU13210 Fuel Make sure that there is sufficient fuel in the tank. Fill the fuel tank to the bottom of the filler tube as shown. W ARNING EWA10880 ● Do not overfill the fuel tank, oth- erwise it may overflow when the fuel warms up and expands. ● Avoid spilling fuel on the hot en- gine. CAUT[...]

  • Page 21

    INSTRUMENT AND CONTROL FUNCTIONS 3-7 2 3 4 5 6 7 8 9 ON With the lever in this position, fuel flows to the carburetor. Normal riding is done with the lever in this position. RES This indicates reserve. If you run out of fuel while riding, move the lever to this position. Fill the tank at the first oppor- tunity. Be sure to set the lever back to “[...]

  • Page 22

    INSTRUMENT AND CONTROL FUNCTIONS 3-8 1 2 3 4 5 6 7 8 9 EAU13970 Seat To remove the seat Remove the bolts, and then pull the seat off. To install the seat 1. Insert the projection on the front of the seat into the seat holder as shown. 2. Place the seat in the original posi- tion, and then tighten the bolts. NO TE: Make sure that the seat is properl[...]

  • Page 23

    INSTRUMENT AND CONTROL FUNCTIONS 3-9 2 3 4 5 6 7 8 9 EAU37841 Storage pouch The storage pouch is located behind panel A. (See page 6-5.) CAUTION: ECA15201 Keep the following points in mind when using the pouch. ● Wrap any items stored in the pouch in a plastic bag so that they will not get wet. ● Do not keep anything valuable or breakable in th[...]

  • Page 24

    INSTRUMENT AND CONTROL FUNCTIONS 3-10 1 2 3 4 5 6 7 8 9 pair it if it does not function proper- ly. EAU15311 Ignition circuit cut-off system The ignition circuit cut-off system (com- prising the sidestand switch, clutch switch and neutral switch) has the fol- lowing functions. ● It prevents starting when the trans- mission is in gear and the side[...]

  • Page 25

    INSTRUMENT AND CONTROL FUNCTIONS 3-11 2 3 4 5 6 7 8 9 With the engine turned off: 1. Mov e the sidestand down. 2. Make sure that the engine stop s witch is tur ned on. 3. T ur n the ke y on. 4. Shift the transmission into the neutral position. 5. Push the star t switch. Does the engine start? With the engine still running: 6. Mov e the sidestand up[...]

  • Page 26

    4-1 1 2 3 4 5 6 7 8 9 PRE-OPERATION CHECKS EAU15591 The condition of a vehicle is the owner’s responsibility. Vital components can start to deteriorate quickly and unexpectedly, even if the vehicle remains unused (for example, as a result of exposure to the elements). Any damage, fluid leakage or loss of tire air pressure could have serious conse[...]

  • Page 27

    PRE-OPERATION CHECKS 4-2 2 3 4 5 6 7 8 9 EAU15603 Pre-operation check list ITEM CHECKS P AGE Fuel ● Check fuel le vel in fuel tank. ● Refuel if necessary . ● Check fuel line f or leakage. 3-6 Engine oil ● Check oil le vel in engine. ● If necessary , add recommended oil to specified lev el. ● Check v ehicle for oil leakage. 6-8 Front br[...]

  • Page 28

    PRE-OPERATION CHECKS 4-3 1 2 3 4 5 6 7 8 9 Control cables ● Make sure that operation is smooth. ● Lubricate if necessar y . 6-21 Drive chain ● Check chain slac k. ● Adjust if necessary . ● Check chain condition. ● Lubricate if necessar y . 6-19, 6-20 Wheels and tires ● Check f or damage. ● Check tire condition and tread depth. ● C[...]

  • Page 29

    5-1 2 3 4 5 6 7 8 9 OPERATION AND IMPORTANT RIDING POINTS EAU15950 W ARNING EWA10270 ● Become thoroughly familiar with all operating controls and their functions before riding. Consult a Yamaha dealer re- garding any control or function that you do not thoroughly un- derstand. ● Never start the engine or oper- ate it in a closed area for any le[...]

  • Page 30

    OPERATION AND IMPORTANT RIDING POINTS 5-2 1 2 3 4 5 6 7 8 9 NO TE: The engine is warm when it responds normally to the throttle with the starter (choke) turned off. EAU16640 Starting a warm engine Follow the same procedure as for start- ing a cold engine with the exception that the starter (choke) is not required when the engine is warm. EAU16671 S[...]

  • Page 31

    OPERATION AND IMPORTANT RIDING POINTS 5-3 2 3 4 5 6 7 8 9 the neutral position, do not coast for long periods of time with the engine off, and do not tow the motorcycle for long dis- tances. The transmission is properly lubricated only when the engine is running. Inade- quate lubrication may damage the transmission. ● Always use the clutch while [...]

  • Page 32

    OPERATION AND IMPORTANT RIDING POINTS 5-4 1 2 3 4 5 6 7 8 9 the oil filter cartridge or element re- placed. 1600 km (1000 mi) and beyond The vehicle can now be operated nor- mally. CAUTION: ECA10270 If any engine trouble should occur during the engine break-in period, immediately have a Yamaha dealer check the vehicle. EAU17170 Parking When parking[...]

  • Page 33

    6-1 2 3 4 5 6 7 8 9 PERIODIC MAINTENANCE AND MINOR REPAIR EAU17240 Safety is an obligation of the owner. Pe- riodic inspection, adjustment and lubri- cation will keep your vehicle in the safest and most efficient condition pos- sible. The most important points of in- spection, adjustment, and lubrication are explained on the following pages. The in[...]

  • Page 34

    PERIODIC MAINTENANCE AND MINOR REPAIR 6-2 1 2 3 4 5 6 7 8 9 EAU17705 Periodic maintenance and lubrication chart NO TE: ● The annual checks must be performed every year, except if a kilometer-based maintenance is performed in- stead. ● From 50000 km, repeat the maintenance intervals starting from 10000 km. ● Items marked with an asterisk shoul[...]

  • Page 35

    PERIODIC MAINTENANCE AND MINOR REPAIR 6-3 2 3 4 5 6 7 8 9 10 * Tires ● Check tread depth and f or damage. ● Replace if necessary . ● Check air pressure . ● Correct if necessary . √√√√ √ 11 * Wheel bearings ● Check bearing f or looseness or damage. √√√√ 12 * Swingarm ● Check operation and f or excessiv e play . √√?[...]

  • Page 36

    PERIODIC MAINTENANCE AND MINOR REPAIR 6-4 1 2 3 4 5 6 7 8 9 EAU18680 NO TE: ● Air filter ● This model’s air filter is equipped with a disposable oil-coated paper element, which must not be cleaned with com- pressed air to avoid damaging it. ● The air filter element needs to be replaced more frequently when riding in unusually wet or dusty a[...]

  • Page 37

    PERIODIC MAINTENANCE AND MINOR REPAIR 6-5 2 3 4 5 6 7 8 9 EAU18771 Removing and installing panels The panels shown need to be removed to perform some of the maintenance jobs described in this chapter. Refer to this section each time a panel needs to be removed and installed. EAU37812 Panels A and D To remove one of the panels Remove the screw, and [...]

  • Page 38

    PERIODIC MAINTENANCE AND MINOR REPAIR 6-6 1 2 3 4 5 6 7 8 9 To install the panel Place the panel in the original position, and then install the washer and bolt. Panels C and F To remove one of the panels 1. To remove panel C, first remove panel B, and to remove panel F, first remove panel E. 2. Remove panel C or F by pulling it off as shown. To ins[...]

  • Page 39

    PERIODIC MAINTENANCE AND MINOR REPAIR 6-7 2 3 4 5 6 7 8 9 To check the spark plug 1. Check that the porcelain insulator around the center electrode of the spark plug is a medium-to-light tan (the ideal color when the vehicle is ridden normally). NO TE: If the spark plug shows a distinctly dif- ferent color, the engine could be defec- tive. Do not a[...]

  • Page 40

    PERIODIC MAINTENANCE AND MINOR REPAIR 6-8 1 2 3 4 5 6 7 8 9 EAU37801 Engine oil and oil filter element The engine oil level should be checked before each ride. In addition, the oil must be changed and the oil filter ele- ment replaced at the intervals specified in the General periodic maintenance and lubrication chart. To check the engine oil level[...]

  • Page 41

    PERIODIC MAINTENANCE AND MINOR REPAIR 6-9 2 3 4 5 6 7 8 9 NO TE: Check the washer for damage and re- place it if necessary. 4. Remove the oil filter element drain bolt to drain the oil from the oil filter element. NO TE: Skip steps 5–7 if the oil filter element is not being replaced. 5. Remove the oil filter element cover by removing the bolts. 6[...]

  • Page 42

    PERIODIC MAINTENANCE AND MINOR REPAIR 6-10 1 2 3 4 5 6 7 8 9 7. Install the oil filter element cover by installing the bolts, then tightening them to the specified torque. 8. Install the engine oil drain bolt, and then tighten it to the specified torque. 9. Install the oil filter element drain bolt, and then tighten it to the spec- ified torque. 10[...]

  • Page 43

    PERIODIC MAINTENANCE AND MINOR REPAIR 6-11 2 3 4 5 6 7 8 9 EAU37870 Replacing the air filter element and cleaning the check hose The air filter element should be re- placed at the intervals specified in the periodic maintenance and lubrication chart. Replace the air filter element more frequently if you are riding in un- usually wet or dusty areas.[...]

  • Page 44

    PERIODIC MAINTENANCE AND MINOR REPAIR 6-12 1 2 3 4 5 6 7 8 9 EAU21280 Adjusting the carburetor The carburetor is an important part of the engine and requires very sophisti- cated adjustment. Therefore, most car- buretor adjustments should be left to a Yamaha dealer, who has the neces- sary professional knowledge and expe- rience. The adjustment des[...]

  • Page 45

    PERIODIC MAINTENANCE AND MINOR REPAIR 6-13 2 3 4 5 6 7 8 9 EAU21381 Checking the throttle cable free play The throttle cable free play should mea- sure 3.0–5.0 mm (0.12–0.20 in) at the throttle grip. Periodically check the throttle cable free play and, if neces- sary, have a Yamaha dealer adjust it. EAU21401 Valve clearance The valve clearance [...]

  • Page 46

    PERIODIC MAINTENANCE AND MINOR REPAIR 6-14 1 2 3 4 5 6 7 8 9 W ARNING EWA11200 Because loading has an enormous impact on the handling, braking, performance and safety characteris- tics of your vehicle, you should keep the following precautions in mind. ● NEVER OVERLOAD THE VEHI- CLE! Operation of an overload- ed vehicle may result in tire damage,[...]

  • Page 47

    PERIODIC MAINTENANCE AND MINOR REPAIR 6-15 2 3 4 5 6 7 8 9 W ARNING EWA10570 ● Have a Yamaha dealer replace excessively worn tires. Besides being illegal, operating the mo- torcycle with excessively worn tires decreases riding stability and can lead to loss of control. ● The replacement of all wheel- and brake-related parts, includ- ing the tir[...]

  • Page 48

    PERIODIC MAINTENANCE AND MINOR REPAIR 6-16 1 2 3 4 5 6 7 8 9 EAU22030 Adjusting the clutch lever free play The clutch lever free play should mea- sure 10.0–15.0 mm (0.39–0.59 in) as shown. Periodically check the clutch le- ver free play and, if necessary, adjust it as follows. 1. Loosen the locknut at the clutch le- ver. 2. To increase the clut[...]

  • Page 49

    PERIODIC MAINTENANCE AND MINOR REPAIR 6-17 2 3 4 5 6 7 8 9 3. Tighten the locknut. W ARNING EWA10630 ● After adjusting the brake lever free play, check the free play and make sure that the brake is working properly. ● A soft or spongy feeling in the brake lever can indicate the presence of air in the hydraulic system. If there is air in the hy-[...]

  • Page 50

    PERIODIC MAINTENANCE AND MINOR REPAIR 6-18 1 2 3 4 5 6 7 8 9 indicator groove has almost disap- peared, have a Yamaha dealer replace the brake pads as a set. EAU36720 Rear brake pads Each rear brake pad is provided with wear indicator grooves, which allow you to check the brake pad wear with- out having to disassemble the brake. To check the brake [...]

  • Page 51

    PERIODIC MAINTENANCE AND MINOR REPAIR 6-19 2 3 4 5 6 7 8 9 lower the boiling point of the fluid and may result in vapor lock. ● Brake fluid may deteriorate paint- ed surfaces or plastic parts. Al- ways clean up spilled fluid immediately. ● As the brake pads wear, it is nor- mal for the brake fluid level to grad- ually go down. However, if the b[...]

  • Page 52

    PERIODIC MAINTENANCE AND MINOR REPAIR 6-20 1 2 3 4 5 6 7 8 9 4. If the drive chain slack is incorrect, adjust it as follows. EAU22960 To adjust the drive chain slack 1. Loosen the axle nut. 2. To tighten the drive chain, turn the adjusting plate on each side of the swingarm in direction (a). To loos- en the drive chain, turn the adjust- ing plate o[...]

  • Page 53

    PERIODIC MAINTENANCE AND MINOR REPAIR 6-21 2 3 4 5 6 7 8 9 CAUTION: ECA11110 Do not use engine oil or any other lu- bricants for the drive chain, as they may contain substances that could damage the O-rings. EAU23100 Checking and lubricating the cables The operation of all control cables and the condition of the cables should be checked before each[...]

  • Page 54

    PERIODIC MAINTENANCE AND MINOR REPAIR 6-22 1 2 3 4 5 6 7 8 9 EAU23131 Checking and lubricating the brake and shift pedals The operation of the brake and shift pedals should be checked before each ride, and the pedal pivots should be lu- bricated if necessary. EAU23140 Checking and lubricating the brake and clutch levers Brake lever Clutch lever The[...]

  • Page 55

    PERIODIC MAINTENANCE AND MINOR REPAIR 6-23 2 3 4 5 6 7 8 9 EAU23200 Checking and lubricating the sidestand The operation of the sidestand should be checked before each ride, and the sidestand pivot and metal-to-metal contact surfaces should be lubricated if necessary. W ARNING EWA10730 If the sidestand does not move up and down smoothly, have a Yam[...]

  • Page 56

    PERIODIC MAINTENANCE AND MINOR REPAIR 6-24 1 2 3 4 5 6 7 8 9 EAU23271 Checking the front fork The condition and operation of the front fork must be checked as follows at the intervals specified in the periodic main- tenance and lubrication chart. To check the condition W ARNING EWA10750 Securely support the vehicle so that there is no danger of it [...]

  • Page 57

    PERIODIC MAINTENANCE AND MINOR REPAIR 6-25 2 3 4 5 6 7 8 9 EAU23290 Checking the wheel bearings The front and rear wheel bearings must be checked at the intervals specified in the periodic maintenance and lubrica- tion chart. If there is play in the wheel hub or if the wheel does not turn smoothly, have a Yamaha dealer check the wheel bearings. EAU[...]

  • Page 58

    PERIODIC MAINTENANCE AND MINOR REPAIR 6-26 1 2 3 4 5 6 7 8 9 cle is equipped with optional elec- trical accessories. W ARNING EWA10760 ● Electrolyte is poisonous and dangerous since it contains sul- furic acid, which causes severe burns. Avoid any contact with skin, eyes or clothing and al- ways shield your eyes when working near batteries. In ca[...]

  • Page 59

    PERIODIC MAINTENANCE AND MINOR REPAIR 6-27 2 3 4 5 6 7 8 9 EAU23502 Replacing the fuse The fuse holder is located behind panel F. (See page 6-5.) If the fuse is blown, replace it as fol- lows. 1. Turn the key to “OFF” and turn off all electrical circuits. 2. Remove the blown fuse, and then install a new fuse of the specified amperage. CAUTION: [...]

  • Page 60

    PERIODIC MAINTENANCE AND MINOR REPAIR 6-28 1 2 3 4 5 6 7 8 9 3. Disconnect the headlight coupler. 4. Remove the headlight bulb holder by turning it counterclockwise, and then remove the defective bulb. W ARNING EWA10790 Headlight bulbs get very hot. There- fore, keep flammable products away from a lit headlight bulb, and do not touch the bulb until[...]

  • Page 61

    PERIODIC MAINTENANCE AND MINOR REPAIR 6-29 2 3 4 5 6 7 8 9 EAU24131 Replacing the tail/brake light bulb 1. Remove the tail/brake light lens by removing the screws. 2. Remove the defective bulb by pushing it in and turning it counter- clockwise. 3. Insert a new bulb into the socket, push it in, and then turn it clock- wise until it stops. 4. Install[...]

  • Page 62

    PERIODIC MAINTENANCE AND MINOR REPAIR 6-30 1 2 3 4 5 6 7 8 9 3. Insert a new bulb into the socket, push it in, and then turn it clock- wise until it stops. 4. Install the lens by installing the screw. CAUTION: ECA11190 Do not overtighten the screw, other- wise the lens may break. EAU37930 Replacing the auxiliary light bulb If the auxiliary light bu[...]

  • Page 63

    PERIODIC MAINTENANCE AND MINOR REPAIR 6-31 2 3 4 5 6 7 8 9 6. Install the socket (together with the bulb) by pushing it in. 7. Install the headlight unit by install- ing the screws. 8. Install the headlight rim by install- ing the screws. EAU24350 Supporting the motorcycle Since this model is not equipped with a centerstand, follow these precaution[...]

  • Page 64

    PERIODIC MAINTENANCE AND MINOR REPAIR 6-32 1 2 3 4 5 6 7 8 9 according to the procedure on page 6-31. 4. Remove the axle nut, pull the wheel axle out, and then remove the wheel. CAUTION: ECA11070 Do not apply the brake after the wheel has been removed together with the brake disc, otherwise the brake pads will be forced shut. EAU24981 To install th[...]

  • Page 65

    PERIODIC MAINTENANCE AND MINOR REPAIR 6-33 2 3 4 5 6 7 8 9 EAU25080 Rear wheel EAU37851 To remove the rear wheel W ARNING EWA10820 ● It is advisable to have a Yamaha dealer service the wheel. ● Securely support the motorcy- cle so that there is no danger of it falling over. 1. Loosen the axle nut. 2. Lift the rear wheel off the ground according[...]

  • Page 66

    PERIODIC MAINTENANCE AND MINOR REPAIR 6-34 1 2 3 4 5 6 7 8 9 caliper bracket by inserting the wheel axle from the right-hand side. NO TE: ● Make sure that the drive chain ad- justing plates are installed with the punched sides facing to the out- side and that the retainer on the swingarm is inserted into the slot in the brake caliper bracket. ●[...]

  • Page 67

    PERIODIC MAINTENANCE AND MINOR REPAIR 6-35 2 3 4 5 6 7 8 9 EAU25901 Troubleshooting chart W ARNING EWA10840 Keep away open flames and do not smoke while checking or working on the fuel system. Check the fuel level in the fuel tank. 1. Fuel There is enough fuel. There is no fuel. Check the compression. Supply fuel. The engine does not start. Check t[...]

  • Page 68

    7-1 1 2 3 4 5 6 7 8 9 MOTORCYCLE CARE AND STORAGE EAU37831 Matte black caution CAUTION: ECA15191 Some models are equipped with matte black finished parts. Be sure to consult a Yamaha dealer for ad- vice on what products to use before cleaning the vehicle. Using a brush, harsh chemical products or clean- ing compounds when cleaning these parts will [...]

  • Page 69

    MOTORCYCLE CARE AND STORAGE 7-2 2 3 4 5 6 7 8 9 movers or inhibitors, brake flu- id, antifreeze or electrolyte. ● Do not use high-pressure wash- ers or steam-jet cleaners since they cause water seepage and deterioration in the following ar- eas: seals (of wheel and swing- arm bearings, fork and brakes), electric components (couplers, connectors, [...]

  • Page 70

    MOTORCYCLE CARE AND STORAGE 7-3 1 2 3 4 5 6 7 8 9 W ARNING EWA10930 ● Make sure that there is no oil or wax on the brakes or tires. If necessary, clean the brake discs and brake linings with a regular brake disc cleaner or ac- etone, and wash the tires with warm water and a mild deter- gent. ● Before operating the motorcy- cle test its braking [...]

  • Page 71

    MOTORCYCLE CARE AND STORAGE 7-4 2 3 4 5 6 7 8 9 by loosening the drain bolt; this will prevent fuel deposits from building up. Pour the drained fuel into the fuel tank. 4. Fill up the fuel tank and add fuel stabilizer (if available) to prevent the fuel tank from rusting and the fuel from deteriorating. 5. Perform the following steps to pro- tect th[...]

  • Page 72

    8-1 1 2 3 4 5 6 7 8 9 SPECIFICATIONS EAU2633D Dimensions: Overall length: 2010 mm (79.1 in) Overall width: 800 mm (31.5 in) Overall height: 1145 mm (45.1 in) Seat height: 790 mm (31.1 in) Wheelbase: 1330 mm (52.4 in) Ground clearance: 280 mm (11.02 in) Minimum turning radius: 1900 mm (74.8 in) Weight: With oil and fuel: 120.0 kg (265 lb) Engine: En[...]

  • Page 73

    SPECIFICATIONS 8-2 2 3 4 5 6 7 8 9 4th: 29/28 (1.035) 5th: 23/28 (0.821) Chassis: Frame type: Semi double cradle Caster angle: 25.17 ° Trail: 92.0 mm (3.62 in) Front tire: Type: With tube Size: 80/100-19M/C 49P Manufacturer/model: BRIDGESTONE/TW201 Rear tire: Type: With tube Size: 120/90-16M/C 63P Manufacturer/model: BRIDGESTONE/TW202 Loading: Max[...]

  • Page 74

    SPECIFICATIONS 8-3 1 2 3 4 5 6 7 8 9 Headlight: Bulb type: Halogen bulb Bulb voltage, wattage × quantity: Headlight: 12 V, 60 W/55.0 W × 1 Tail/brake light: 12 V, 5.0 W/21.0 W × 1 Front turn signal light: 12 V, 10.0 W × 2 Rear turn signal light: 12 V, 10.0 W × 2 Auxiliary light: 12 V, 5.0 W × 1 Meter lighting: 14 V, 3.0 W × 1 Neutral indicat[...]

  • Page 75

    9-1 2 3 4 5 6 7 8 9 CONSUMER INFORMATION EAU26351 Identification numbers Record the key identification number, vehicle identification number and mod- el label information in the spaces pro- vided below for assistance when ordering spare parts from a Yamaha dealer or for reference in case the vehi- cle is stolen. KEY IDENTIFICATION NUMBER: VEHICLE I[...]

  • Page 76

    CONSUMER INFORMATION 9-2 1 2 3 4 5 6 7 8 9 EAU36980 Model label The model label is affixed to the frame behind panel A. (See page 6-5.) Record the information on this label in the space provided. This information will be needed when ordering spare parts from a Yamaha dealer. 1. Model label 1[...]

  • Page 77

    INDEX A Air filter element and check hose, replacing and cleaning .......................................... 6-11 Auxiliary light bulb, replacing ................... 6-30 B Battery ..................................................... 6-25 Brake and clutch levers, checking and lubricating .............................................. 6-22 Brake an[...]

  • Page 78

    INDEX W Wheel bearings, checking ....................... 6-25 Wheel (front) ........................................... 6-31 Wheel (rear) ............................................ 6-33 Wheels .................................................... 6-15[...]

  • Page 79

    US_hyoushi2&3 4/30/03 3:06 PM Page 1[...]

  • Page 80

    PRINTED ON RECYCLED PAPER Y AMAHA MOTOR CO. , L TD. PRINTED IN JAPAN 2005.3–1.3 × 1 ! (E) PRINTED ON RECYCLED PAPER Y AMAHA MOTOR CO. , L TD. PRINTED IN JAPAN 2005.3 – 1.3 × 1 ! (E)[...]