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Yamaha FZ-09 (2014) manual

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Table of contents for the manual

  • Page 1

    1N1RC-110E2 () FZ09E (1RC4) U49 FZ09EC (1RC5) CALIFORNIA[...]

  • Page 2

    FZ09E/FZ09EC PA R T S C ATA L O G U E ©2013 by Y amaha Motor Co . , Ltd. 1st edition, No v ember 2013 All rights reserved. Any reprinting or unauthorized use without the written permission of Y amaha Motor Co ., Ltd. is e xpressly prohibited. Printed in J apan.[...]

  • Page 3

    FOREWORD This Parts Catalogue is related to the parts for the model (s) on the cover page. When you are ordering replacement parts, ple ase refer to th is Parts Catalogue and quo te both part numbers and part names correctly. 1. Modifications or additions which have been made after the issue of th e Parts Catalogue will be announced in the Parts Ne[...]

  • Page 4

    FOREWORD 7. Applicable Serial No. Engine Serial No. Frame Serial No. 8. Applicable Colour Code (The (*) mark show s Model colour.) Abbre viation Colour Name Colour Code DNMN(*) D ARK GRA Y MET ALL IC N 1366 DOM8(*) DEEP ORANGE MET ALLIC 8 1279 DPBM15 DEEP PURPLISH BLUE MET ALLIC 15 1329 MBL2 MA T BLACK 2 0582 VRC1(*) VIVID RED COCKT AIL 1 0121[...]

  • Page 5

    MODEL LABEL (1) A label called “Model Label” is affixe d in the location as indicated in (3) below. When using this parts catalogue, please be sure to cross–reference the “model co de – production code No.” in the catalogue wi th the “model code – production code No.” indi- cated on the Model Label affi xed onto the product conce [...]

  • Page 6

    CONTENTS ENGINE CYLINDER HEAD ............ .............. ................. .............. ........ 1 CRANKSHAFT & PISTON ................ ................. .............. ..... 3 VALVE ............. .............. .............. .............. ................. ........... 4 CAMSHAFT & CHAIN .............. .............. ................. [...]

  • Page 7

    1 FIG. 1 CYLINDER HEAD REF . NO . P ART NO . DESCRIPTION 1RC4 1RC5 REMARKS 1 1RC–11101– 09 CYLINDER HEAD ASSY 1 1 2 2C0–1113 3–11 .GUIDE, V AL V E 1 12 1 2 3 90105–06 027 .BOL T , FLANGE 16 16 4 90340–18 002 .PLUG, STRAIGHT SCREW 2 2 5 91808–16 023 .PIN, DOWEL 6 6 6 90116–08 087 BOL T , STUD 6 6 7 90119–09 015 BOL T , WITH W ASHER[...]

  • Page 8

    2 FIG. 1 CYLINDER HEAD REF . NO . P ART NO . DESCRIPTION 1RC4 1RC5 REMARKS 28 5VY–11 11G–00 R UBBER, MOUNT 1 3 3 29 90109–06 271 BOL T 1 1 30 5VY–11 11G–00 R UBBER, MOUNT 1 1 1 31 99530–12 016 PIN, DOWEL 2 2[...]

  • Page 9

    3 FIG. 2 CRANKSHAFT & PISTON REF . NO . P ART NO . DESCRIPTION 1RC4 1RC5 REMARKS 1 1RC–11400– 00 CRANKSHAFT ASSY 1 1 2 1RC–11650– 00 CONNECTING ROD ASSY 3 3 3 1RC–11654– 00 .BOL T , CONNECTING ROD 2 2 4 1RC–11656– 00 PLANE BEARING, CONNECTING ROD 6 6 UR BLUE 1RC–11656– 10 PLANE BEARING, CONNECTING ROD 6 6 UR BLACK 1RC–1165[...]

  • Page 10

    4 FIG. 3 VALVE REF . NO . P ART NO . DESCRIPTION 1RC4 1RC5 REMARKS 1 1RC–12111– 00 V AL V E, INT AKE 6 6 2 1RC–12121– 00 V AL V E, EXHAUST 6 6 3 1RC–12116– 00 SEA T , V AL VE SPRING 12 12 4 1RC–12113– 00 SPRING, V AL VE INNER 6 6 5 1RC–12114– 00 SPRING, V AL VE OUTER 6 6 6 3D7–1211 7–00 RET AINER, V AL VE SPRING 12 12 7 1WG?[...]

  • Page 11

    5 FIG. 3 VALVE REF . NO . P ART NO . DESCRIPTION 1RC4 1RC5 REMARKS 10 4C8–1215 3–10 LIFTER, V AL VE 12 12 UR YELLOW 4C8–1215 3–09 LIFTER, V AL VE ( O/S) 12 1 2 AP GREEN[...]

  • Page 12

    6 FIG. 4 CAMSHAFT & CHAIN REF . NO . P ART NO . DESCRIPTION 1RC4 1RC5 REMARKS 1 1RC–12170– 00 CAMSHAFT ASSY 1 1 1 2 1RC–12180– 00 CAMSHAFT ASSY 2 1 1 3 20S–1217 6–00 SPROCKET , CAM CHAIN 2 2 4 90105–07 006 BOL T , FLANGE 4 4 5 94591–57 128 CHAIN 1 1 6 1RC–12210– 01 TENSIONER ASSY , CAM CHAIN 1 1 7 5EL–1222 8–00 .BOL T 1 [...]

  • Page 13

    7 FIG. 5 WATER PUMP REF . NO . P ART NO . DESCRIPTION 1RC4 1RC5 REMARKS 1 1RC–12420– 00 W A TER PUMP ASSY 1 1 2 1RC–12450– 00 .IMPELLER SHAFT ASSY 1 1 3 1RC–12422– 00 .CO VER, HOUSING 1 1 4 1RC–12459– 00 .GEAR, I MPELLER SH AFT 1 1 5 93306–00 106 .BEARING 1 1 6 93101–12 173 .OIL SEAL 1 1 7 5VK–12 438–00 .SEAL, MECHANICAL 1 1[...]

  • Page 14

    8 FIG. 5 WATER PUMP REF . NO . P ART NO . DESCRIPTION 1RC4 1RC5 REMARKS 28 90467–17 128 CLIP 1 1 29 1RC–12579– 00 HOSE 4 1 1 30 90467–200A0 CLIP 1 1 31 90467–17 128 CLIP 1 1 32 1RC–12588– 00 HOSE 5 1 1 33 90450–32 003 HOSE CLAMP ASSY 1 1 34 90450–38 040 HOSE CLAMP ASSY 1 1 35 1RC–12576– 00 HOSE 1 1 1 36 90450–32 003 HOSE CLA[...]

  • Page 15

    9 FIG. 6 RADIATOR & HOSE REF . NO . P ART NO . DESCRIPTION 1RC4 1RC5 REMARKS 1 1RC–12461– 00 RADIA TOR COMP 1 1 2 1RC–12405– 00 BLOW ER ASSY 1 1 3 3D8–1267 5–00 BOL T , BLOW ER HOLDING 4 4 4 1AA–12 535–00 PLA TE 2 2 5 1RC–12467– 00 CO VER, RADIA TOR 1 1 6 90338–07 157 PLUG 1 1 7 90105–06 080 BOL T , FLANGE 1 1 8 90387–[...]

  • Page 16

    10 FIG. 6 RADIATOR & HOSE REF . NO . P ART NO . DESCRIPTION 1RC4 1RC5 REMARKS 28 1RC–22825– 00 PRO TECTOR 1 1 1 29 1RC–21816– 00 PIPE 1 1 1 30 1RC–2172W–0 0 CO VER 1 1 31 90387–06 285 COLLAR 1 1 32 90179–05 523 NUT 1 1 33 1RC–21749– 00 COLLAR 1 1 34 90480–13 203 GROMMET 1 1 35 90467–08 075 CLIP 1 1 36 90110–06 233 BOL [...]

  • Page 17

    11 FIG. 7 OIL PUMP REF . NO . P ART NO . DESCRIPTION 1RC4 1RC5 REMARKS 1 1RC–13300– 00 OIL PUMP ASSY 1 1 2 1RC–13355– 00 .SPROCKET , DRIVEN 1 1 3 99009–15 500 .CIRCLIP 1 1 4 90105–06 066 .BOL T , FLANGE 1 1 5 91312–06 035 BOL T 4 4 6 1RC–13410– 00 STRAINER HOUSING ASSY 1 1 7 93210–22 001 O-RING 1 1 8 90480–13 010 GROMMET 1 1 9[...]

  • Page 18

    12 FIG. 8 OIL CLEANER REF . NO . P ART NO . DESCRIPTION 1RC4 1RC5 REMARKS 1 90401–20 008 BOL T , UNION 1 1 2 5GH–13440–50 ELEMENT ASSY , OIL CLEANER 1 1 3 1RC–13400– 00 STRAINER CO VER ASSY 1 1 4 90340–14 132 .PLUG, STRAIGHT SCREW 1 1 5 214–1119 8–01 .GASKET 1 1 6 1RC–13414– 00 GASKET , STRAINER CO VER 1 1 7 91312–06 025 BOL T[...]

  • Page 19

    13 FIG. 9 INTAKE REF . NO . P ART NO . DESCRIPTION 1RC4 1RC5 REMARKS 1 1RC–13750– 00 THRO TTLE BOD Y ASSY 1 FOR U49 1RC–13750– 10 THRO TTLE BOD Y ASSY 1 FOR CAL 2 1RC–13544– 00 .HOSE, V ACUUM SENSING 2 1 1 3 68V–2437 6–00 .PIPE, JOINT 1 1 1 4 1RC–13542– 00 .HOSE, V ACUUM SENSING 1 1 1 5 8FP–1434 9–20 .PIPE 2 2 6 8FP–1434 9[...]

  • Page 20

    14 FIG. 10 INTAKE 2 REF . NO . P ART NO . DESCRIPTION 1RC4 1RC5 REMARKS 1 1RC–13635– 00 JOINT , INT A KE 1 3 3 2 90450–56 009 HOSE CLAMP ASSY 6 6 3 1RC–13930– 00 PIPE INLET ASS EMBL Y 1 1 4 1RC–12572– 00 .AD APTER 1 1 5 1RC–13938– 00 .PIPE 1 1 6 1RC–13556– 00 .GASKET , MANIFOLD 3 3 7 8FP–1355 6–00 .RUBB ER, INJECTOR 3 3 8 [...]

  • Page 21

    15 FIG. 10 INTAKE 2 REF . NO . P ART NO . DESCRIPTION 1RC4 1RC5 REMARKS 28 90467–14 015 CLIP 1 1 29 1RC–21684– 00 PLA TE, ROUTING 1 FOR CAL 30 1RC–21686– 00 PLA TE, ROUTING 2 1 FOR CAL[...]

  • Page 22

    16 FIG. 11 AIR INDUCTION SYSTEM REF . NO . P ART NO . DESCRIPTION 1RC4 1RC5 REMARKS 1 2S3–1484 0–00 AIR CUT V AL VE ASSY 1 1 2 1RC–14881– 00 HOSE, BEND 1 1 1 3 90467–17 089 CLIP 2 2 4 1RC–14882– 00 HOSE, BEND 2 1 1 5 90467–17 089 CLIP 1 1 6 1RC–14883– 00 HOSE, BEND 3 1 1 7 1RC–1445C–00 HOLDER 1 1 8 90467–17 003 CLIP 3 3[...]

  • Page 23

    17 FIG. 12 EXHAUST REF . NO . P ART NO . DESCRIPTION 1RC4 1RC5 REMARKS 1 1RC–14710– 00 MUFFLER ASSY 1 1 1 2 59C–85 92A–00 .SENSOR, O XYGEN 1 1 3 1RC–14708– 00 .PRO TECT OR ASSY 1 1 4 90111–06 060 .BOL T ,HEX. SOCKET BUTT ON 3 3 5 4FM–14613–00 GASKET , EXHA UST PIPE 3 3 6 90179–08 410 NUT 6 6 7 5VY–14 747–00 D AMPER, MUFFLER [...]

  • Page 24

    18 FIG. 13 CRANKCASE REF . NO . P ART NO . DESCRIPTION 1RC4 1RC5 REMARKS 1 1RC–15100– 09 CRANKCASE ASSY 1 1 2 5EB–15 155–00 .NOZZLE 3 3 3 3 93210–04 092 .O-RING 3 3 4 99530–10 014 .PIN, DOWEL 3 3 5 90338–16 262 .PLUG 2 2 6 93210–12 790 .O-RING 2 2 7 90119–09 013 BOL T , WITH W ASHER 6 6 8 90119–09 010 BOL T , WITH W ASHER 2 2 9 [...]

  • Page 25

    19 FIG. 13 CRANKCASE REF . NO . P ART NO . DESCRIPTION 1RC4 1RC5 REMARKS 28 90480–13 018 GROMMET 3 3 29 90111–06 130 BOL T ,HEX. SOCKET BUTT ON 3 3[...]

  • Page 26

    20 FIG. 14 CRANKCASE COVER 1 REF . NO . P ART NO . DESCRIPTION 1RC4 1RC5 REMARKS 1 1RC–15411– 00 CO VER, CRANKCASE 1 1 1 2 90340–36 005 PLUG, STRAIGHT SCREW 1 1 3 93210–357A3 O-RING 1 1 4 92017–08 012 BOL T , BUTT ON HEAD 1 1 5 90430–08 143 GASKET 1 1 6 1RC–15451– 00 GASKET , CRANKCASE CO VER 1 1 1 7 1RC–12564– 00 PIPE, W A TER [...]

  • Page 27

    21 FIG. 14 CRANKCASE COVER 1 REF . NO . P ART NO . DESCRIPTION 1RC4 1RC5 REMARKS 28 90110–06 396 BOL T , HEXAGON SOCKET HEAD 8 8[...]

  • Page 28

    22 FIG. 15 STARTER REF . NO . P ART NO . DESCRIPTION 1RC4 1RC5 REMARKS 1 1RC–15512– 00 GEAR, IDLER 1 1 1 2 5EB–15 521–00 SHAFT 1 1 1 3 1RC–15590– 00 ST ARTER ONE-W A Y ASSY 1 1 4 90149–08 030 SCREW 3 3 5 1RC–15515– 00 GEAR 3 1 1[...]

  • Page 29

    23 FIG. 16 CLUTCH REF . NO . P ART NO . DESCRIPTION 1RC4 1RC5 REMARKS 1 1RC–16150– 00 PRIMAR Y DRIVEN GEAR COMP . 1 1 2 5VY–16 154–00 PLA TE, THR UST 1 1 1 3 1RC–16371– 00 BOSS, CLUTCH 1 1 4 5T A–16321–00 PLA TE, FRICTION 7 7 5 5VY–16 325–00 PLA TE, CLUTCH 2 8 8 6 5VY–16 351–10 PLA TE, PRESSURE 1 1 1 7 93306–00 304 BEARING[...]

  • Page 30

    24 FIG. 16 CLUTCH REF . NO . P ART NO . DESCRIPTION 1RC4 1RC5 REMARKS 28 99001–07 600 CIRCLIP 1 1[...]

  • Page 31

    25 FIG. 17 TRANSMISSION REF . NO . P ART NO . DESCRIPTION 1RC4 1RC5 REMARKS 1 1RC–17411– 00 AXLE, MAIN (15 T) 1 1 2 1RC–15163– 00 HOUSING, BEARING 1 1 1 3 93306–30 534 BEARING 1 1 4 90387–25 030 COLLAR 1 1 5 1RC–17151– 00 GEAR, 5TH PINI ON (21T) 1 1 6 90209–21 332 W ASHER 2 2 7 93440–25 186 CIRCLIP 2 2 8 1RC–17131– 00 GEAR, [...]

  • Page 32

    26 FIG. 17 TRANSMISSION REF . NO . P ART NO . DESCRIPTION 1RC4 1RC5 REMARKS 28 90214–28 002 W ASHER, CLA W 1 1 29 1RC–17231– 00 GEAR, 3RD WHEEL (3 4T) 1 1 30 1RC–17251– 00 GEAR, 5TH WHEEL (2 5T) 1 1 31 90387–25 008 COLLAR 1 1 32 1RC–17211– 00 GEAR, 1ST WHEEL (40T) 1 1 33 93102–40 030 OIL SEAL 1 1 34 5PS–17 460–00 SPROCKET , DR[...]

  • Page 33

    27 FIG. 18 SHIFT CAM & FORK REF . NO . P ART NO . DESCRIPTION 1RC4 1RC5 REMARKS 1 1RC–18540– 00 SHIFT CAM ASSY 1 1 2 90501–06 022 SPRING, COMPRESSION 1 1 3 3D7–1854 2–00 POINT , NEUTRAL 1 1 4 1RC–18511– 00 FORK, SHIFT 1 1 1 5 1RC–18512– 00 FORK, SHIFT 2 1 1 6 1RC–18513– 00 FORK, SHIFT 3 1 1 7 1RC–18531– 00 BAR, SHIFT F[...]

  • Page 34

    28 FIG. 19 SHIFT SHAFT REF . NO . P ART NO . DESCRIPTION 1RC4 1RC5 REMARKS 1 90506–18 021 SPRING, TENSION 1 1 2 132–1634 6–00 HOOK, SPRING 1 1 3 90201–127E1 W ASHER, PLA TE 1 1 4 1D7–1812 7–00 ST OPPER, SCREW 1 1 5 93102–12 106 OIL SEAL (SD 12-22-5 HS) 1 1 6 99002–10 600 CLIP 1 1 7 90201–12 575 W ASHER, PLA TE 1 1 8 1RC–18101–[...]

  • Page 35

    29 FIG. 20 FRAM E REF . NO . P ART NO . DESCRIPTION 1RC4 1RC5 REMARKS 1 1RC–21110– 30 FRAME COMP . 1 DNMN,VRC1 FOR U49 1RC–21110– 00 FRAME COMP . 1 DOM8 FOR U49 1RC–21110– 40 FRAME COMP . 1 DNMN,VRC1 FOR CAL 1RC–21110– 10 FRAME COMP . 1 DOM8 FOR CAL 2 1RC–21190– 00 REAR FRAME COMP . 1 1 3 90149–10 059 SCREW 4 4 4 1RC–2117X?[...]

  • Page 36

    30 FIG. 21 FENDER REF . NO . P ART NO . DESCRIPTION 1RC4 1RC5 REMARKS 1 1RC–21511– 00–P0 FENDER, FRONT 1 1 MBL2(DNMN,DOM8) 1RC–21511– 00–P2 FENDER, FRONT 1 1 VRC1(VRC1) 2 90387–06 153 COLLAR 4 4 3 90110–06 200 BOL T , HEXAGON SOCKET HEAD 4 4 4 90480–06M19 GROMMET 1 1 5 1RC–8212B–00 BO X, BA TTER Y 1 1 1 6 1RC–26199– 00 PLU[...]

  • Page 37

    31 FIG. 21 FENDER REF . NO . P ART NO . DESCRIPTION 1RC4 1RC5 REMARKS 27 90480–11 009 GROMMET 2 2 28 1RC–2164F– 00 ST A Y 1 1 1 29 1RC–2163E–00 CO VER, REAR FENDER 2 1 1 30 1RC–2465B–00 CAP , RO T OR 1 1 31 90249–03 002 PIN 1 1 32 90508–09 007 SPRING, T ORSION 1 1 33 93430–02 001 CIRCLIP 1 1 34 1RC–21682– 00 ST A Y , PLA TE [...]

  • Page 38

    32 FIG. 22 SIDE COVER REF . NO . P ART NO . DESCRIPTION 1RC4 1RC5 REMARKS 1 1RC–2172E–00 ST A Y , SIDE CO VER 1 1 1 2 90338–06 018 PLUG 1 1 3 90119–06 267 BOL T , WITH W ASHER 2 2 4 90480–14 003 GROMMET 2 2 5 90387–06 057 COLLAR 2 2 6 90269–06 001 RIVET 2 2 7 1RC–2837N–00 GRILL, AIR INT AKE 1 1 1 8 90179–05 523 NUT 2 2 9 90111?[...]

  • Page 39

    33 FIG. 22 SIDE COVER REF . NO . P ART NO . DESCRIPTION 1RC4 1RC5 REMARKS 28 1RC–21747– 00 D AMPER 1 1 29 1RC–21711– 00–P0 CO VER, SIDE 1 1 1 MBL2(DNMN,DOM8) 1RC–21711– 00–P1 CO VER, SIDE 1 1 1 VRC1(VRC1) 30 1RC–21731– 00 CO VER, SIDE 3 1 1 31 90111–05 002 BOL T ,HEX. SOCKET BUTT ON 2 2 32 90183–05 076 NUT , SPRING 2 2 33 90[...]

  • Page 40

    34 FIG. 23 REAR ARM REF . NO . P ART NO . DESCRIPTION 1RC4 1RC5 REMARKS 1 1RC–22110– 00 REAR ARM COMP . 1 1 2 90380–16 134 BUSH, SOL ID 2 2 3 93317–22 262 BEARING 3 3 4 30X–22 19X–00 CO VER 2 2 5 93108–35 004 OIL SEAL (35-41-8) 2 2 6 20S–2212 8–00 CO VER, THR UST 1 2 2 7 90387–102R4 COLLAR 1 1 8 93315–31 758 BEARING 1 1 9 9310[...]

  • Page 41

    35 FIG. 23 REAR ARM REF . NO . P ART NO . DESCRIPTION 1RC4 1RC5 REMARKS 28 95302–08 600 NUT 2 2 29 90464–18 002 CLAMP 1 1 30 1RC–2217A–00 ARM, RELA Y 1 1 31 93315–31 758 BEARING 4 4 32 93109–17 071 OIL SEAL 6 6 33 3GB–23448–00 SP ACER 1 1 34 90387–12 7W0 COLLAR 1 1 35 90109–10 027 BOL T 1 1 36 95612–10 100 NUT , U 1 1 37 90201[...]

  • Page 42

    36 FIG. 24 REAR SUSPENSION REF . NO . P ART NO . DESCRIPTION 1RC4 1RC5 REMARKS 1 1RC–22210– 10 SHOCK ABSORBER ASSY , REAR 1 1 2 90101–10 042 BOL T 1 1 3 95602–10 100 NUT , U 1 1 4 90201–10 1J1 W ASHER, PLA TE 1 1[...]

  • Page 43

    37 FIG. 25 STEERING REF . NO . P ART NO . DESCRIPTION 1RC4 1RC5 REMARKS 1 93399–99 931 BEARING 1 1 2 5VX–23 415–00 CO VER, BALL RA CE 1 1 1 3 90179–25 004 NUT 2 2 4 90202–26 142 W ASHER, PLA TE 1 1 5 26H–2341 8–01 W ASHER, SPECIAL 1 1 6 90201–22 018 W ASHER, PLA TE 1 1 7 1RC–23393– 00 NUT , SPECIAL 1 1 8 1RC–23435– 10 CRO WN[...]

  • Page 44

    38 FIG. 26 FRONT FORK REF . NO . P ART NO . DESCRIPTION 1RC4 1RC5 REMARKS 1 1RC–23103– 10 FRONT FORK ASSY (R.H) 1 1 2 1RC–23126– 10 .TUBE, OUTER (L.H) 1 1 3 1RC–23120– 00 .INNER TUBE COMP .2 1 1 4 4EB–23 144–00 .SEAL, DUST 1 1 5 26H–2315 6–00 .RING, SNAP 1 1 6 4EB–23 145–01 .OIL SEAL 1 1 7 36Y–2314 6–10 .W ASHER, OIL S E[...]

  • Page 45

    39 FIG. 26 FRONT FORK REF . NO . P ART NO . DESCRIPTION 1RC4 1RC5 REMARKS 28 4FM–23171–40 .MET AL, SLIDE 1 1 29 1RC–23170– 00 .CYLINDER COMP ., FRONT FORK 1 1 30 509–2315 8–L0 .GASKET 1 1 31 278–2318 1–50 .BOL T , HEXA GON SOCKET HEAD 1 1 32 1RC–23141– 00 .SPRING, FRONT FORK 1 1 33 5VY–12 277–00 .W ASHER 1 1 34 1RC–23118?[...]

  • Page 46

    40 FIG. 27 FUEL TANK REF . NO . P ART NO . DESCRIPTION 1RC4 1RC5 REMARKS 1 1RC–YK241–00– P1 FUEL T ANK COMP . 1 1 UR FOR DNMN 1RC–Y2410– 00–03 FUEL T ANK COMP . 1 1 UR FOR VRC1 1RC–Y2410– 00–04 FUEL T ANK COMP . 1 1 UR FOR DOM8 2 1RC–24244– 20 .GRAPHIC, FUEL T ANK 1 1 1 UR FOR VRC1 1RC–24244– 30 .GRAPHIC, FUEL T ANK 1 1 1 [...]

  • Page 47

    41 FIG. 27 FUEL TANK REF . NO . P ART NO . DESCRIPTION 1RC4 1RC5 REMARKS 25 1RC–24316– 00 PIPE 6 1 FOR U49 26 90467–09 006 CLIP 1 FOR U49 27 1RC–2418B–01 MOLE, FUEL T ANK 1 1 1 28 1RC–2419B–01 MOLE, FUEL T ANK 2 1 1 29 3VD–24 188–00 MOLD , FUEL T ANK 1 1 30 1RC–24106– 00 T ANK SIDE CO VER ASSY 1 1 1 31 1RC–24108– 00 T ANK [...]

  • Page 48

    42 FIG. 27 FUEL TANK REF . NO . P ART NO . DESCRIPTION 1RC4 1RC5 REMARKS 52 1RC–24314– 00 PIPE 4 1 FOR CAL 53 1RC–24321– 00 PIPE 10 1 FOR CAL 54 90467–09 006 CLIP 6 FOR CAL 55 90467–10 008 CLIP 1 FOR CAL 56 92012–06 012 BOL T , BUTT ON HEAD 2 FOR CAL[...]

  • Page 49

    43 FIG. 28 SEAT REF . NO . P ART NO . DESCRIPTION 1RC4 1RC5 REMARKS 1 1RC–24730– 00 DOUBLE SEA T ASSY 1 1 2 4GL–2711 4–00 .STOPPER, MAIN ST AND 4 4 3 4BP–24 780–00 SEA T LOCK ASSY 1 1 4 95702–06 500 NUT , FLANGE 2 2 5 1RC–2478X–00 BRACKE T , SEA T LOCK 1 1 6 95022–06 016 BOL T , FLANGE 4 4 7 1RC–W247 0–00 RO T OR SET 1 1 8 9[...]

  • Page 50

    44 FIG. 29 FRONT WHEEL REF . NO . P ART NO . DESCRIPTION 1RC4 1RC5 REMARKS 1 1RC–25168– 00–P0 CAST WHEEL, FRONT 1 1 DPBM15 FOR DNMN 1RC–25168– 00–4X CAST WHEEL, FRONT 1 1 LGB/HTR FOR V RC1 1RC–25168– 00–3X CAST WHEEL, FRONT 1 1 LGB/OS 3 FOR DOM8 2 90560–17 356 SP ACER 1 1 3 93306–20 352 BEARING 2 2 4 93102–25 017 OIL SEAL 2 [...]

  • Page 51

    45 FIG. 30 FRONT BRAKE CALIPER REF . NO . P ART NO . DESCRIPTION 1RC4 1RC5 REMARKS 1 1RC–2581T– 00 DISK BRAKE ASSY 2 2 2 90109–064G6 BOL T 10 10 3 1RC–2580T– 00 CALIPER ASSY (L EFT) 1 1 4 4SV–25 802–10 .PIST ON ASSY , CALIPER 1 1 5 3GM–25803–10 ..CALIPE R SEAL KIT 1 1 6 4SV–25 802–00 .PIST ON ASSY , CALIPER 1 1 7 3MA–25803?[...]

  • Page 52

    46 FIG. 31 REAR WHEEL REF . NO . P ART NO . DESCRIPTION 1RC4 1RC5 REMARKS 1 94582–31 110 CHAIN (DID 525V10-11 0LL) 1 1 2 94682–31 031 .JOINT , CHAIN (DID 52 5V10-ZJ) 1 1 3 1RC–25338– 00–P0 CAST WHEEL, REAR 1 1 DPBM15 FOR DNMN 1RC–25338– 00–4X CAST WHEEL, REAR 1 1 LGB/HTR FOR VRC1 1RC–25338– 00–3X CAST WHEEL, REAR 1 1 LGB/OS3 F[...]

  • Page 53

    47 FIG. 31 REAR WHEEL REF . NO . P ART NO . DESCRIPTION 1RC4 1RC5 REMARKS 23 4NX–2538 9–00 PULLER, CHAIN 2 1 1 24 1RC–25381– 00 AXLE, WHEEL 1 1 25 90185–18 009 NUT , SELF-LOCKING 1 1 26 90201–18 021 W ASHER, PLA TE 1 1[...]

  • Page 54

    48 FIG. 32 REAR BRAKE CALIPER REF . NO . P ART NO . DESCRIPTION 1RC4 1RC5 REMARKS 1 1RC–2582W–0 0 DISK, REAR BRAKE 2 1 1 2 90109–08 045 BOL T 5 5 3 1RC–2580W–0 0 CALIPER ASSY , REAR 2 1 1 4 5SL–2580 2–00 .PIST ON ASSY , CALIPER 1 1 5 5SL–2580 3–00 ..CALIPE R SEAL KIT 1 1 6 5SL–2591 7–00 .BOO T , CALIPER 1 1 7 5SL–2583 8–00[...]

  • Page 55

    49 FIG. 33 STEERING HANDLE & CABLE REF . NO . P ART NO . DESCRIPTION 1RC4 1RC5 REMARKS 1 1RC–26111– 00 HANDLEBAR 1 1 2 4YR–26 241–02 GRIP (LEF T) 1 1 3 4YR–26 240–02 GRIP ASSY 1 1 4 5GJ–2624 6–00 END , GRIP 2 2 5 1RC–26302– 00 THRO TTLE CABLE ASSY 1 1 6 4KG–26281–00 CAP , GRIP UPP ER 1 1 7 3XW–26282–0 1 CAP , GRIP UN[...]

  • Page 56

    50 FIG. 34 FRONT MASTER CYLINDER REF . NO . P ART NO . DESCRIPTION 1RC4 1RC5 REMARKS 1 1RC–2580A–00 MASTER CYLINDER SUB ASSY 2 1 1 2 1MC–25807–00 .CYLINDER KIT , MASTER 1 1 3 5VS–25 852–00 .CAP , RESERV OIR 1 1 4 5VS–25 855–00 .BUSH,DIAPHRA GM 1 1 5 20S–2585 4–00 .DIAPHRAGM, RESER VOIR 1 1 6 5VS–25 89H–00 .SCREW 2 2 7 5VS–[...]

  • Page 57

    51 FIG. 35 STAND & FOOTREST REF . NO . P ART NO . DESCRIPTION 1RC4 1RC5 REMARKS 1 1RC–27311– 00 ST AND , SIDE 1 1 2 1RC–27321– 00 BRAC KET , SIDE ST AND 1 1 3 90105–10 188 BOL T , FLANGE 1 1 4 95612–10 100 NUT , U 1 1 5 90506–20 032 SPRING, TENSION 1 1 6 90445–19 7J2 HOSE (L60) 1 1 7 1RC–82566– 50 SWITCH, SIDE ST AND 1 1 8 9[...]

  • Page 58

    52 FIG. 35 STAND & FOOTREST REF . NO . P ART NO . DESCRIPTION 1RC4 1RC5 REMARKS 28 90185–08 089 NUT , SELF-LOCKING 1 1 29 90111–08 028 BOL T ,HEX. SOCKET BUTT ON 1 1 30 90201–08 103 W ASHER, PLA TE 1 1 31 1RC–82530– 00 ST OP SWITCH ASSY 1 1 32 1RC–2144G–00 ST A Y , ST OP SWITCH 1 1 33 90506–23 008 SPRING, TENSION 1 1 34 1RC–27[...]

  • Page 59

    53 FIG. 35 STAND & FOOTREST REF . NO . P ART NO . DESCRIPTION 1RC4 1RC5 REMARKS 55 5VX–27 437–00 W ASHER, SPECIAL 1 1 56 91702–08 040 PIN, CLEVIS 1 1 57 91401–25 015 PIN, CO TTER 1 1 58 90149–08 230 SCREW 4 4[...]

  • Page 60

    54 FIG. 36 REAR MASTER CYLINDER REF . NO . P ART NO . DESCRIPTION 1RC4 1RC5 REMARKS 1 1RC–2583V–00 RR. MASTER CYLINDER ASSY . 1 1 2 56P–2580 8–50 .CYLINDER KIT , MASTER 1 1 3 2D1–2582 A–00 .JOINT 1 1 4 4BP–25 85F–01 .O-RING 1 1 5 4BP–27 222–02 .JOINT 1 1 6 90170–08 010 .NUT 2 2 7 14B–2589 4–00 T ANK, R ESER VOIR 1 1 8 2C0?[...]

  • Page 61

    55 FIG. 37 GENERATOR REF . NO . P ART NO . DESCRIPTION 1RC4 1RC5 REMARKS 1 1RC–81450– 00 RO T OR ASSY 1 1 2 1RC–81410– 00 ST A T OR ASSY 1 1 3 90110–06 223 BOL T , HEXAGON SOCKET HEAD 3 3[...]

  • Page 62

    56 FIG. 38 STARTING MOTOR REF . NO . P ART NO . DESCRIPTION 1RC4 1RC5 REMARKS 1 1RC–81890– 00 MO T OR ASSY 1 1 2 28P–8182 6–00 .BOL T 2 2 3 3TB–8184 7–00 ..O-RING 1 1 4 4B5–8184 0–00 .BR USH HOLDER ASSY 1 1 5 3TB–8184 7–00 ..O-RING 1 1 6 4XV–81 82A–00 .NUT 1 1 7 1FK–8184 7–00 .O-RING 1 1 8 11H–8184 4–00 .GASKET 2 2 9[...]

  • Page 63

    57 FIG. 39 FLASHER LIGHT REF . NO . P ART NO . DESCRIPTION 1RC4 1RC5 REMARKS 1 1RC–83330– 10 REAR FLASHER LIGHT ASSY 1 1 1 2 5PW–83331–0 0 .BULB (12V -21/5W T20) 1 1 3 5PW–8334A–1 0 .LENS COMP 2 1 1 4 97707–40 012 .SCREW , T APPING 1 1 5 1RC–83340– 10 REAR FLASHER LIGHT ASSY 2 1 1 6 5PW–83331–0 0 .BULB (12V -21/5W T20) 1 1 7 5[...]

  • Page 64

    58 FIG. 40 METER REF . NO . P ART NO . DESCRIPTION 1RC4 1RC5 REMARKS 1 1RC–83500– 20 METER ASSY 1 1 2 90167–05 080 SCREW , T APPING 3 3 3 90201–05 036 W ASHER, PLA TE 3 3 4 4XV–83 513–00 D AMPER 3 3 5 1RC–83559– 00 CO VER, METER 1 1 6 90387–07 717 COLLAR 2 2 7 90111–06 038 BOL T ,HEX. SOCKET BUTT ON 2 2[...]

  • Page 65

    59 FIG. 41 HEADLIGHT REF . NO . P ART NO . DESCRIPTION 1RC4 1RC5 REMARKS 1 1RC–84300– 00 HEADLIGHT AS SY 1 1 2 1RC–84314– 00 .BULB , HEADLIGHT (12V -60/55W) 1 1 3 1RC–84347– 00 .BULB (12V -W5W) 2 2 4 1RC–84397– 00 .CO VER, SOCKET 1 1 5 1RC–84359– 00 .CORD , HEADLIGHT 1 1 6 1RC–84746– 00 .PLA TE, SEA T BASE 1 1 7 1RC–84724?[...]

  • Page 66

    60 FIG. 42 TAILLIG HT REF . NO . P ART NO . DESCRIPTION 1RC4 1RC5 REMARKS 1 1RC–84700– 00 T AILLIGHT ASSY 1 1[...]

  • Page 67

    61 FIG. 43 HANDLE SWITCH & LEVER REF . NO . P ART NO . DESCRIPTION 1RC4 1RC5 REMARKS 1 1B3–8291 1–00 HOLDER, LEVER 1 1 1 2 5EB–83 912–03 LEVER 1 1 1 3 2C0–8394 5–00 BOL T , LEVER 1 1 4 95607–06 200 NUT , SELF U-FLANGE 1 1 5 95027–06 020 BOL T , FLANGE 1 1 6 5L V–83951–00 BOL T , CABLE ADJUSTING 1 1 7 4XV–83 929–00 PLA TE[...]

  • Page 68

    62 FIG. 44 ELECTRICAL 1 REF . NO . P ART NO . DESCRIPTION 1RC4 1RC5 REMARKS 1 1RC–82116– 00 WIRE, MINUS LEAD 1 1 2 5YU–85 886–00 SENSOR, AIR TEMPERA TU RE 1 1 3 1RC–82309– 00 WIRE, SUB LEAD 1 1 4 1RC–82509– 00 WIRE, SUB LEAD 1 1 5 5VY–82 100–00 BA TTER Y ASSY (YU ASA YTZ10S) 1 1 6 1RC–8246K–00 SP ACER 1 1 7 1RC–81940– 00[...]

  • Page 69

    63 FIG. 44 ELECTRICAL 1 REF . NO . P ART NO . DESCRIPTION 1RC4 1RC5 REMARKS 28 90464–14 010 CLAMP 1 1 29 3MA–82591–00 BAND 1 1 30 1RC–82589– 00 PRO T ECTER, WIRE HARNESS 1 1 31 90464–16 001 CLAMP 1 1 32 90269–07 015 RIVET 1 1[...]

  • Page 70

    64 FIG. 45 ELECTRICAL 2 REF . NO . P ART NO . DESCRIPTION 1RC4 1RC5 REMARKS 1 90430–10 004 GASKET 1 1 2 4P9–8359 1–00 THERMO UNIT 1 1 3 36P–8255 2–00 CAP , SWITCH 1 1 4 11H–8511 0–01 REFLECT OR ASSY 2 2 5 95702–05 500 NUT , FLANGE 2 2 6 1RC–85112– 00 BRACKE T , REFLECTOR 1 1 1 7 1RC–85122– 00 BRACKE T , REFLECTOR 2 1 1 8 1RC[...]

  • Page 71

    65 NUMERICAL INDEX PA R T N O . REF . NO . 1RC–11101–09 1– 1 5VY–1111G–00 1– 1 1 1– 2 8 1– 3 0 2C0–11133–11 1– 2 1RC–11165–00 1– 2 3 4TR–11167–00 1– 2 6 1RC–11169–00 1– 2 4 1RC–11181–00 1– 1 2 1RC–11191–00 1– 1 3 1RC–11193–00 1– 1 5 214–11198–01 8– 5 1RC–11400–00 2– 1 2S3–11413[...]

  • Page 72

    66 NUMERICAL INDEX PA R T N O . REF . NO . 1RC–22159–00 23 – 46 1RC–2217A–00 23 – 30 1RC–2217M–00 23 – 42 30X–2219X–00 23 – 4 1RC–22210–10 24 – 1 1RC–2221A–00 23 – 22 1RC–2221B–00 23 – 24 1RC–22311–00 23 – 14 1RC–22825–00 6– 2 8 1RC–23102–10 26 – 20 1RC–23103–10 26 – 1 1RC–23110–[...]

  • Page 73

    67 NUMERICAL INDEX PA R T N O . REF . NO . 5PW–83331–00 39 – 6 5PW–8333A–10 39 – 7 39 – 12 1RC–83340–10 39 – 5 5PW–8334A–10 39 – 3 39 – 16 4C8–83350–10 45 – 25 1RC–83371–00 45 – 23 1RC–83500–20 40 – 1 4XV–83513–00 40 – 4 1RC–83559–00 40 – 5 4P9–83591–00 45 – 2 1TP–83755–00 45 – 1[...]

  • Page 74

    68 NUMERICAL INDEX PA R T N O . REF . NO . 90450–32003 5– 3 6 90450–38040 5– 1 9 5– 3 4 90450–53007 10 – 20 90450–56009 10 – 2 90461–15139 27 – 48 90464–05003 33 – 17 90464–07M40 6– 3 9 90464–13073 44 – 27 90464–14003 34 – 18 90464–14009 33 – 15 90464–14010 44 – 28 90464–15157 35 – 36 44 – 18 9046[...]