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Woodstock W1831 manual

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Table of contents for the manual

  • Page 1

    OWNER'S MANUAL (FOR MODELS MANUFACTURED SINCE 3/12) MODEL  W1831   SHOP  FOX ® OSCILLATING  SPINDLE  SANDER Phone:  (360) 734-3482  • Online  Technical  Support: tech-support@shopfox.biz COPYRIGHT  ©  MARCH,  2012  BY  WOODSTOCK  INTERNATIONAL.  REVISED  APRIL,  2013  (TR) WARNING: NO  PORT[...]

  • Page 2

    This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool. Save this document, refer to it often, and use it to instruct other operators. Failure to read, understand and follow the instructions in this manual may result in fire or serious personal injury—including amputation, e[...]

  • Page 3

    SE T U P EL EC T R I C A L M AINTENANCE SE RV I CE PA R T S OPER A TIONS SA FE T Y INTRODUCTIO N USE THE QUICK GUIDE PAGE LABELS TO SEARCH OUT INFORMATION FAST! INTRODUCTION ..................................... 2 W oodstock T echnical Support .................. 2 SAFETY ............................................... 6 Standard Machinery Safety In[...]

  • Page 4

    -2- Model W 1 8 3 1 (F or Machi nes Mfg . Sinc e 2/ 1 2 ) INTRODUCTIO N W oodstoc k T ech ni ca l Suppor t Th is m ac h ine h as b een speci a l l y desi gned to pr ovide ma n y ye ars o f troub l e- fr e e ser vic e . Cl ose at te n ti on to de tai l, rug gedl y bui lt p arts and a rigi d qua li ty con trol p rog ram assur e saf e and r el ia ble [...]

  • Page 5

    -3- Model W 1 8 3 1 (F or Machin es Mfg . Sinc e 2/ 1 2 ) INTRODUCTIO N Model W1831 Machine Specifications, Page 1 of 2 MODEL W1831 SHOP FOX ® OSCILLATING SPINDLE SANDER Product Dimensions Weight............................................................................................. Not Available lbs. Width (side-to-side) x Depth (front-to-ba[...]

  • Page 6

    -4- Model W 1 8 3 1 (F or Machin es Mfg . Sinc e 2/ 1 2 ) INTRODUCTIO N Model W1831 Machine Specifications, Page 2 of 2 Spindle Sander Info Sanding Drum Diameters...................................................... 1/2, 3/4, 1, 1-1/2, 2, 3 in. Sanding Drum Length................................................................................ 4-1/[...]

  • Page 7

    -5- Model W 1 8 3 1 (F or Machin es Mfg . Sinc e 2/ 1 2 ) INTRODUCTIO N Co nt rol s an d F e atu res Figure 1 . Machine identification. Spindle Hex Nut Spindle Drum and Sanding Sleeve ON/OFF P addle Switch w/Disabling Key T able Insert T able T able Inserts Sander Body P ower Cord Dust P ort Drums and Sanding Sleeves Spindle W asher For Your Own Sa[...]

  • Page 8

    -6- Model W 1 8 3 1 (F or Machin es Mfg . Sinc e 2/ 1 2 ) SA FE T Y Indicates a potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury. Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury. Indicates a potentially hazardous situation which, if not avoided, C[...]

  • Page 9

    -7- Model W 1 8 3 1 (F or Machin es Mfg . Sinc e 2/ 1 2 ) SA FE T Y WEARING PROPER APPAREL. Do not wear clothing, apparel, or jewelry that can become entangled in moving parts. Always tie back or cover long hair . W ear non-slip footwear to avoid accidental slips, which could cause loss of workpiece control. HAZARDOUS DUST. Dust created while using[...]

  • Page 10

    -8- Model W 1 8 3 1 (F or Machin es Mfg . Sinc e 2/ 1 2 ) SA FE T Y A ddi tion a l S a f ety f or S an d ers READ and understand this entire manual before using this machine. Serious per - sonal injury may occur if safety and operational information is not under - stood and followed. DO NOT risk your safety by not reading! USE this and other machin[...]

  • Page 11

    -9- Model W 1 8 3 1 (F or Machin es Mfg . Sinc e 2/ 1 2 ) EL EC T R I C A L E L EC T R I C A L Ci rcu it R e q u i re m e n t s Th is m ac h ine m ust be c onnected t o the co rrect s iz e and type of pow er suppl y cir cui t , or fir e or el ectrica l dam ag e ma y occu r . Rea d thr ough th is sect ion to de te rm ine i f an adeq ua te pow er s u[...]

  • Page 12

    -10- Model W 1 8 3 1 (F or Machin es Mfg . Sinc e 2/ 1 2 ) EL EC T R I C A L 5-15 Receptacle 1-15 Plug Neutral Hot Figure 2. NEMA 1-15 plug & receptacle. E x tension Cor d s Po l a r iz e d Plu g W e do not r eco mmen d usi ng an ext ens ion c ord wi th th is ma ch ine . Ex te nsi on cor ds cause v ol tag e dr op , wh ic h may da ma ge el ectri[...]

  • Page 13

    -11- Model W 1 8 3 1 (F or Machin es Mfg . Sinc e 2/ 1 2 ) SE TUP Keep machine disconnected from power until instructed otherwise. Th is m ac h ine h as b een ca r ef ull y pack ag ed f or saf e tra nspo rtat ion . If y ou no ti c e the m ac h in e has been da ma ged du ring sh ipp ing , pl ease c onta ct you r au tho rized Shop F ox de al er i mme[...]

  • Page 14

    -12- Model W 1 8 3 1 (F or Machin es Mfg . Sinc e 2/ 1 2 ) SE TUP M ach ine Plac em ent Cle a ni n g M a c hin e The tab l e an d ot her u npa in ted pa r ts of you r ma ch ine ar e coa ted with a w ax y gr ease th at pr ot ect s them f rom c orros ion du ring sh ipmen t. Cl ean t h is g r ease o ff wi th a sol ven t cl e ane r or ci trus -based de[...]

  • Page 15

    -13- Model W 1 8 3 1 (F or Machin es Mfg . Sinc e 2/ 1 2 ) SE TUP The base o f th is mac h in e has moun tin g hol es tha t al l ow i t to be f asten ed to a w orkbenc h or o the r moun ting s urfa ce to p re v en t i t f rom movi ng durin g opera tion a nd caus in g accide ntal injur y o r d amage . The st ro nges t moun ting op tion i s a "T[...]

  • Page 16

    -14- Model W 1 8 3 1 (F or Machin es Mfg . Sinc e 2/ 1 2 ) SE TUP Pl ac e the sp in dl e hex nu t , ta bl e inserts, sa nd in g drums and s leev es , and sp in dl e washers i n the a ppr opria te s iz ed ac cessory sl ots bene ath t he ta bl e . N o t e: A sand ing drum does no t need to be ins ta l l ed un ti l a ft er the tes t r un . A ss e m bl[...]

  • Page 17

    -15- Model W 1 8 3 1 (F or Machin es Mfg . Sinc e 2/ 1 2 ) SE TUP Onc e the asse mbl y is c ompl et e , tes t run you r ma ch ine t o ma k e sur e it runs pr operl y and i s rea dy to opera te . Note: Y ou do not need to install a drum to perform the test run. The t est run c ons is ts of v er ifyin g the f ol l owin g : 1 ) The mot or powe rs up a[...]

  • Page 18

    -16- Model W 1 8 3 1 (F or Machin es Mfg . Sinc e 2/ 1 2 ) OPER A TIONS OP ER A TIONS G enera l Th is m ac h ine wi l l perf orm ma n y types of oper a ti ons tha t ar e bey ond th e sco pe of th is ma nua l. Man y of these opera tion s ca n be dan ger ous or dea dl y if perf ormed inc orrect l y . The in st ructi ons i n th is section a re writ te[...]

  • Page 19

    -17- Model W 1 8 3 1 (F or Machin es Mfg . Sinc e 2/ 1 2 ) OPER A TIONS S and in g Sa n di ng Drum/ S l ee v e Inst al lation T o ens ure the w orkpiec e is support ed during sa nd in g opera - ti ons , use the tab l e in sert tha t ma tches t he c orr espon di ng drum a nd sl eeve ( se e Fi g ure 11 ). It is important to keep the gap between the t[...]

  • Page 20

    -18- Model W 1 8 3 1 (F or Machin es Mfg . Sinc e 2/ 1 2 ) M A INTENANCE A C CES SOR IES S a n d e r A cce s s o r i e s The f oll owing San der a c c essories m a y be a vai labl e throu gh y our l oca l Woods toc k In tern a ti onal I nc . Dea ler . If y ou do no t ha ve a de al er i n you r ar ea , these p rodu cts ar e a lso a va ila bl e thro [...]

  • Page 21

    -19- Model W 1 8 3 1 (F or Machin es Mfg . Sinc e 2/ 1 2 ) M A INTENANCE M AINTENANC E Cle a ni n g S ch e d ule MAKE SURE that your machine is unplugged during all maintenance pro- cedures! If this warning is ignored, seri- ous personal injury may occur. T o c l ea n you r ma ch ine , vacuum e xc ess wood ch ips and sa w dust , and wip e of f a ny[...]

  • Page 22

    -20- Model W 1 8 3 1 (F or Machin es Mfg . Sinc e 2/ 1 2 ) SE RV IC E S E RV I C E Th is sect ion c ove rs the mo st c ommon ser vic e ad jus tme n ts or pr oc edur es tha t ma y need to be ma de during th e l if e of yo ur m achine . If y ou requi re add iti onal m ac h in e serv ic e no t in cl uded in th is secti on , ple ase con tact W oodst oc[...]

  • Page 23

    -21- Model W 1 8 3 1 (F or Machin es Mfg . Sinc e 2/ 1 2 ) SE RV IC E T ools Requ ir ed : Qty Screwdriver P hillips #2 ........................ 1 T o cha nge motor brus hes : 1. DISCONNECT SANDER FROM POWER. 2. T urn machine on its side, and remove the screws securing the base plate, then remove the base plate to allow access to the motor . 3. Disc[...]

  • Page 24

    -22- Model W 1 8 3 1 (F or Machin es Mfg . Sinc e 2/ 1 2 ) SE RV IC E T roub lesho oting Th is sect ion c ove rs the mo st c ommon prob l ems a nd c orrecti ons wi th th is type of m a c h i n e. W ARNING! DO NOT mak e an y ad ju stmen t s unti l power is disc onnected and moving parts ha ve come to a compl ete stop ! PROB LE M POSSIBLE C AUSE C OR[...]

  • Page 25

    -23- Model W 1 8 3 1 (F or Machin es Mfg . Sinc e 2/ 1 2 ) SE RV IC E Wir in g D iag ra m Single-P hase Silicon Bridge R ectifier KBPC1504 Motor 120V P ADDLE SWITCH (Viewed from Behind) W1831 Wiring Diagr am 120 V AC 1-15 Plug + Incorrectly wiring or grounding this machine can cause electrocution, fire, or machine damage. To reduce this risk, only [...]

  • Page 26

    -24- Model W 1 8 3 1 (F or Machin es Mfg . Sinc e 2/ 1 2 ) PA R T S 91 90 85 84 83 82 74 73 75 76 77 12 11 10 9 8 6 5-1, 5-2, 5-3, 5-4, 5-5, 5-6 4-1, 4-2, 4-3, 4-4, 4-5 3 (3-1, 3-2, 3-3, 3-4, 3-5, 3-6) 2-1, 2-2, 2-3 1 7 13 14 16 15 17 18 66 19 20 21 22 23 24 25 72 56 55 54 53 52 51 49 47 50 48 46 45 42 43 44 41 57 59 60 61 62 65 64 63 58 71 69 68 6[...]

  • Page 27

    -25- Model W 1 8 3 1 (F or Machin es Mfg . Sinc e 2/ 1 2 ) PA R T S Ma i n P a r ts L i s t REF PART # DESCRIPTION REF PART # DESCRIPTION 1 X1831001 SPINDLE HEX NUT M10-1.5 39 XPW05M FLAT WASHER 4MM 2-1 X1831002-1 SPINDLE WASHER 5/8" OD 40 X1831040 TAP SCREW M4 X 110 2-2 X1831002-2 SPINDLE WASHER 7/8" OD 41 XPHTEK8M TAP SCREW M4 X 20 2-3 [...]

  • Page 28

    -26- Model W 1 8 3 1 (F or Machin es Mfg . Sinc e 2/ 1 2 ) PA R T S L ab el P lac e ment REF PART # DESCRIPTION REF PART # DESCRIPTION 92 X1831092 WARNING LABEL 94 X1831094 MACHINE HAZARDS LABEL 93 X1831093 MACHINE ID LABEL 99 XLABEL-04B ELECTRICITY LABEL Safety labels warn about machine hazards and how to prevent serious personal injury. The owner[...]

  • Page 29

    Model W 1 8 3 1 (F or Machin es Mfg . Sinc e 2/ 1 2 )[...]

  • Page 30

    T APE ALONG EDGES--PLEASE DO NOT ST APLE FOLD ALONG DOTTED LINE FOLD ALONG DOTTED LINE Woodstock international inc. p.o. box 2309 bellingham, Wa 98227-2309 Place Stamp Here[...]

  • Page 31

    W ARR ANT Y Woodstock International, Inc. warrants all Shop Fox machinery to be free of defects from workmanship and materials for a period of two years from the date of original purchase by the original owner. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence or accidents, lack of maintenance, or reimb[...]

  • Page 32

    High Quality Machines and Tools Woodstock International, Inc. carries thousands of products designed to meet the needs of today's woodworkers and metalworkers. Ask your dealer about these fine products:[...]