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Woodstock W1828 manual

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Table of contents for the manual

  • Page 1

    OWNER'S MANUAL (FOR MODELS MANUFACTURED SINCE 4/11) MODEL  W1828   12"  DISC  SANDER Phone:  (360)  734-3482  • Online  Technical  Support:  tech-support@shopfox.biz COPYRIGHT  © MAY,  2011  BY WOODSTOCK  INTERNATIONAL,  INC. WARNING: NO  PORTION  OF THIS  MANUAL MAY  BE REPRODUCED?[...]

  • Page 2

    This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool. Save this document, refer to it often, and use it to instruct other operators. Failure to read, understand and follow the instructions in this manual may result in fire or serious personal injury—including amputation, e[...]

  • Page 3

    SE TUP EL EC T R I C A L M AINTE NANCE SE RVI CE PA R T S OPER A TIONS SA FE T Y INTRODUCTIO N USE THE QUICK GUIDE PAGE LABELS TO SEARCH OUT INFORMATION FAST! ACCESSORIES ...................................... 21 MAINTENANCE .................................... 22 General .......................................... 22 Cleaning ......................[...]

  • Page 4

    Model W 1 8 28 (F or Machi nes Mfg . S ince 4 / 1 1 ) -2- INTRODUCTIO N W oo dst oc k T ec h n ic a l S up port Th is mach ine has been speci al ly desig ned t o pr ovide ma ny ye ars o f tr oubl e- fr ee ser vic e . Cl ose a tte nti on to deta il , rugged ly buil t parts and a rigi d qual i ty con trol prog ram assu re saf e an d rel i ab l e oper[...]

  • Page 5

    Model W 1 8 28 (F or Machi nes Mfg . S ince 4 / 1 1 ) -3- INTRODUCTIO N Model W1828 Machine Specifications, Page 1 of 2 MODEL W1828 SHOP FOX 12" DISC SANDER Motors Main Type..................................................................................... TEFC Capacitor Start Horsepower.......................................................[...]

  • Page 6

    Model W 1 8 28 (F or Machi nes Mfg . S ince 4 / 1 1 ) -4- INTRODUCTIO N Model W1828 Machine Specifications, Page 2 of 2 Product Dimensions Weight........................................................................................................... 68 lbs. Width (side-to-side) x Depth (front-to-back) x Height.............................. 18 x [...]

  • Page 7

    Model W 1 8 28 (F or Machi nes Mfg . S ince 4 / 1 1 ) -5- INTRODUCTIO N C on t r o ls a nd F e a t ur es READ and u nder stan d t h i s en ti re m an ua l be fo re using this machine. Serious personal injury may occur if safety and operational information is not u nd er st oo d an d fo ll owe d. DO NO T risk your safety by not reading! Figure 1. Mo[...]

  • Page 8

    Model W 1 8 28 (F or Machi nes Mfg . S ince 4 / 1 1 ) -6- SA FE T Y Indicates a potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury. Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury. Indicates a potentially hazardous situation which, if not avoided, C[...]

  • Page 9

    Model W 1 8 28 (F or Machi nes Mfg . S ince 4 / 1 1 ) -7- SA FE T Y APPROVED OPERATION. Untrained operators can be seriously hurt by machinery . Only allow trained or properly supervised people to use machine. When machine is not being used, disconnect power , remove switch keys, or lock-out machine to prevent unauthorized use—especially around c[...]

  • Page 10

    Model W 1 8 28 (F or Machi nes Mfg . S ince 4 / 1 1 ) -8- SA FE T Y A dd i ti on a l Sa f e ty f o r D i sc Sa n de rs DISC DIRECTION. Only sand on the downward- moving left side of the sanding disc. Sanding on the upward-moving right side of the sanding disc forces the operator to rely only on hands (rather than the table) for support, which incre[...]

  • Page 11

    Model W 1 8 28 (F or Machi nes Mfg . S ince 4 / 1 1 ) -9- EL EC T R I C A L EL E C TR IC A L Availability Before install in g the machine , consid er the ava ilabil ity and pro ximi ty of the req ui red pow er supp ly circ uit . If an exi st ing cir cu i t does no t meet the requ irem en t s f or th is m a c h i ne , a n ew c i r c u i t m u s t b [...]

  • Page 12

    Model W 1 8 28 (F or Machi nes Mfg . S ince 4 / 1 1 ) -10- EL EC T R I C A L Grounding & Plug Requirements T h i s m a c h i n e M U ST b e g r ou n de d . I n t h e e v e n t o f c e rt a i n ma lf unct ion s or bre akdo wns, grou nd ing reduc es the r is k of el ectric shoc k b y pr ovidi ng a pa th of leas t resi stanc e f or electr ic curre[...]

  • Page 13

    Model W 1 8 28 (F or Machi nes Mfg . S ince 4 / 1 1 ) -11- SE TUP Keep machine disconnected from power until instructed otherwise. SE TUP Th is mach ine has been ca ref ul l y pack ag e d for saf e tra nspo rtat ion . I f you not ice the ma chi ne has b een da ma ged during sh ipp ing , ple ase con tact y our auth orized Shop Fo x dea ler immed ia [...]

  • Page 14

    Model W 1 8 28 (F or Machi nes Mfg . S ince 4 / 1 1 ) -12- SE TUP • W orkbench Loa d : Th is ma ch ine d istribu tes a he avy loa d in a sma ll foo tprint . Some workben ches ma y requ ir e add iti onal braci ng to support bot h ma chi ne and workpi e c e . • W orking Cl earanc es: Consi der exi sti ng and an tici pat ed needs, siz e of ma teri[...]

  • Page 15

    Model W 1 8 28 (F or Machi nes Mfg . S ince 4 / 1 1 ) -13- SE TUP W e str ongl y rec ommend tha t you moun t you r san der to a workben ch to pr even t i t f rom mo v in g durin g opera tion . Bef ore doi ng so , r emov e the inc luded f eet . An unexpect ed mov emen t coul d res ul t in an in j ur y or pr operty dama ge . When you ha ve chosen the[...]

  • Page 16

    Model W 1 8 28 (F or Machi nes Mfg . S ince 4 / 1 1 ) -14- SE TUP P o wer Connec tion Af ter you ha ve comp l et ed al l pre v ious setu p in structi ons and cir cui t requi reme nts, the ma chi ne is rea dy to be c onnect ed to the powe r su ppl y . T o a voi d unexpect ed startu ps or prope rty dama ge , use the fo l l owin g st eps whene ver con[...]

  • Page 17

    Model W 1 8 28 (F or Machi nes Mfg . S ince 4 / 1 1 ) -15- SE TUP T est r un your mach ine to ma k e sure it runs pro perl y and is rea dy f or regul ar opera tio n . The t est run co nsi sts of verifyin g the fo ll owin g : 1 ) The mot or pow ers up and runs c orr e ct ly , a nd 2 ) the sa fe ty di sabl ing mecha n ism on the swit ch works corr ec[...]

  • Page 18

    Model W 1 8 28 (F or Machi nes Mfg . S ince 4 / 1 1 ) -16- OPER A TIONS OP ER A TIONS G enera l Th is mach ine w i ll perf orm man y types of ope ra tions tha t a re beyond the sc ope of th is m anu al . Man y of th ese opera tio ns can be da nger ous or dea dl y if per f ormed inc orrect ly . The i nst ructions in th is secti on ar e writ ten wi t[...]

  • Page 19

    Model W 1 8 28 (F or Machi nes Mfg . S ince 4 / 1 1 ) -17- OPER A TIONS Di sab l in g O N/ OF F S wi tc h Figure 12 . R emoving switch key from paddle switch. Ch il dren or un trained people can be seriously in jur ed b y thi s mach ine . Th is risk inc reases with unsuperv ised o per - ati on. T o help pre ven t unsuper vised opera tion , disable [...]

  • Page 20

    Model W 1 8 28 (F or Machi nes Mfg . S ince 4 / 1 1 ) -18- OPER A TIONS C hoo s i ng Sa nd p ape r S t oc k In sp ecti on an d Requir emen t s The Model W1 828 uses a 1 2" ad hesi v e- back ed sand ing disc . Ther e ar e ma ny types of sand in g d iscs to choose fr om. We rec ommend al um inum oxide f or gene ra l wo r kshop envir onmen t s . [...]

  • Page 21

    Model W 1 8 28 (F or Machi nes Mfg . S ince 4 / 1 1 ) -19- OPER A TIONS A t ta c h i ng Sa n dp ape r The Model W1 828 san der uses 1 2" d iame ter press ur e sens i ti ve adhes ive - bac ked ( PSA) sand in g di scs. These ar e av a ila ble in a va riety of gri ts. The sandp aper can be re pla ced wi thou t remo v in g the tabl e . T o attac h[...]

  • Page 22

    Model W 1 8 28 (F or Machi nes Mfg . S ince 4 / 1 1 ) -20- OPER A TIONS Di sc San di ng To use the sanding disc, d o these steps : 1. DISCONNECT SANDER FROM POWER! 2. Set the angle of the table and miter gauge for your operation. Make sure the table is about 1 ⁄ 16 " away from the sanding disc. 3. Connect the sander to power , turn it ON , a[...]

  • Page 23

    Model W 1 8 28 (F or Machi nes Mfg . S ince 4 / 1 1 ) -21- OPER A TIONS A C CES SOR IES Di sc San der A c c es so r i es The f ol l owin g Disc Sander ac cessories ma y be ava i lab le th rough your loca l Wood st o ck In te rna ti ona l Inc . Dea ler . I f you do not ha ve a dea l er in you r ar ea , these products are also a va ila bl e thr ough [...]

  • Page 24

    Model W 1 8 28 (F or Machi nes Mfg . S ince 4 / 1 1 ) -22- M AINTENANCE M AINTENANCE Lubr ication S inc e a ll be arin gs ar e sea led an d permane n tl y l ubrica ted , si mpl y l ea ve the m a lone unti l they need to be repl ac ed. Do no t l ubrica te th em . T ables can be kept rust-free with regular applications of products like SLIPIT ® . Fo[...]

  • Page 25

    Model W 1 8 28 (F or Machi nes Mfg . S ince 4 / 1 1 ) -23- SE RVI CE S E RV I CE Th is section cov ers the most c ommon serv ic e ad j ustm en t s or pr ocedu res tha t ma y need to be made during the l if e of your mach ine . If you r equir e add iti onal mac hin e serv ic e no t in cl uded in thi s section , pl ease c ontac t W oodstoc k Int erna[...]

  • Page 26

    Model W 1 8 28 (F or Machi nes Mfg . S ince 4 / 1 1 ) -24- SE RVI CE Mi t er Gaug e Ca l i br a t io n The m it er gaug e shou ld be perpen dicu lar t o th e f ace of the disc when i t is set at 90 ° an d moun ted in the ta bl e sl ot . If no t, fo l l ow thi s proc edure . T ools Needed Qty T ry Square or Machinist's Square .................[...]

  • Page 27

    Model W 1 8 28 (F or Machi nes Mfg . S ince 4 / 1 1 ) -25- SE RVI CE T roub lesho oti n g Th is section cov ers the most c ommon pr oble ms and c orr e ct ion s wit h thi s type of ma ch ine . W ARNING! DO NOT mak e any adj ustments un til pow er is disc onnected and moving parts ha ve c ome to a comp lete stop ! PROB LE M POSSIBLE C AUSE C OR RECT[...]

  • Page 28

    Model W 1 8 28 (F or Machi nes Mfg . S ince 4 / 1 1 ) -26- PA R T S PROB LE M POSSIBLE C AUSE CORRECTI VE A CTI ON Sandpaper clogs quickly or burns. 1. Sandpaper grit is too fine for the job. 2. W orkpiece is too moist. 3. Sanding depth too aggressive. 4. P aint, varnish, pitch, or other coat- ing is loading up sandpaper . 5. Sanding soft workpiece[...]

  • Page 29

    Model W 1 8 28 (F or Machi nes Mfg . S ince 4 / 1 1 ) -27- SE RVI CE These pa ges ar e curr en t at the ti me of pr i nt ing . How ev er , in the spi r i t of im prov emen t, we ma y ma k e ch anges to the elect r ic a l syst ems of fu tur e ma chi nes. S tudy thi s dia gram car efu ll y . If you not ice di ff eren c es between your ma ch ine and t[...]

  • Page 30

    Model W 1 8 28 (F or Machi nes Mfg . S ince 4 / 1 1 ) -28- SE RVI CE ON/OFF Switch (viewed from behind) Neutral Hot Ground 110V NEMA 5-15 Plug (As R ecommended) Start Capacitor 100MFD 265V AC Ground Motor Junction Box 110V AC Motor Neutral Wi r i ng Di agr am STOP Read Page 27 Befo re Wiring[...]

  • Page 31

    Model W 1 8 28 (F or Machi nes Mfg . S ince 4 / 1 1 ) -29- PA R T S 1 2 3 4 5 5-1 5-2 5-3 5-4 5-5 6 6 7 8 9 10 11 12 12 13 14 15 16 16-1 18 17 19 20 21 19 22 22-3 22-2 22-4 22-5 22-1 23 23 23 23 23 24 26 26 25 27 27-1 41 42 28 29 30 21 23 26 31 32 32 33 34 35 36 37 38 39 40 34 43 44 PA R T S M ai n[...]

  • Page 32

    Model W 1 8 28 (F or Machi nes Mfg . S ince 4 / 1 1 ) -30- PA R T S Ma i n P a r ts L is t REF PART # DESCRIPTION REF PART # DESCRIPTION 1 X1828001 SHOP FOX LOGO LABEL 22-1 X1828022-1 MITER GAUGE BODY 2 XLABEL-12 READ MANUAL LABEL 22-2 X1828022-2 GAUGE SLIDE 3 XLABEL-11 SAFETY GLASSES LABEL 22-3 X1828022-3 KNOB BOLT M6-.1 X 22 4 X1828004 MACHINE ID[...]

  • Page 33

    [...]

  • Page 34

    T APE ALONG EDGES--PLEASE DO NOT ST APLE FOLD ALONG DOTTED LINE FOLD ALONG DOTTED LINE Woodstock international inc. p.o. box 2309 bellingham, Wa 98227-2309 Place Stamp Here[...]

  • Page 35

    W ARR ANT Y Woodstock International, Inc. warrants all Shop Fox machinery to be free of defects from workmanship and materials for a period of two years from the date of original purchase by the original owner. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence or accidents, lack of maintenance, or reimb[...]

  • Page 36

    High Quality Machines and Tools Woodstock International, Inc. carries thousands of products designed to meet the needs of today's woodworkers and metalworkers. Ask your dealer about these fine products:[...]