Woods Equipment LU126 manual

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Table of contents for the manual

  • Page 1

    I NST AL LA TION MAN U AL SA VE THIS MANU AL! Include it with your Loader Manual. It contains safety , operation, and repair part information not found in other manuals. 111874 LOADER MOUNTING KIT for LU126, LU1 32, 1020, 1027 Loaders on New Holland ® T ractors TN55, TN60A,TN65 TN70, TN70A, TN75, TN75A and Case IH ® T ractors: JX1060C, JX1070C, J[...]

  • Page 2

    2 Introduction LMK (Rev . 7/20/2 007) T O THE DEALER : Assemb ly and prop er installation of this pro duct is the re sponsi bility of the Woods ® dealer . Read manua l instruc tions and sa fety rules . Make sure al l items o n the Dea ler ’s Pre -Delive ry and De live ry Check L ists in th e Loader Operator ’s Manual ar e compl eted be fore re[...]

  • Page 3

    Safety 3 Loader Mounti ng Kit SR 3 (4/25/200 3) INST ALLA TION  This Loader Mounting Ki t is to be used only fo r the loa d ers and tractor s specif ied in this man ual. Any other use or modif ication of this moun ting kit may result in serious injury or death.  Hydraulics must be connected as instructed in this manual. Do not substitute part[...]

  • Page 4

    4 Mount Inst allation MAN00 41 (Rev . 4/4/ 2008) LOADER MOUNT INST ALLA TION ■ Only use 1 1 1874 Loa der Mo unting Kit for mounting Woods LU126, LU132, 1020, 1027 l oaders on New Holland ® TN55, TN60 A TN65, TN70, T N70A, TN75, TN 75A trac tors and Case IH ® JX1060C, JX1070C, a nd JX 1075C tr actors. Any other u se or modification of this mount[...]

  • Page 5

    Mount Inst allation 5 MAN004 1 (Rev .4/4/2008) Inst all Right and Lef t Rear Mounts 1. Attach right r ear moun t (1) to tra ctor . 2. Secu re using one c ap scr ew (7) an d har dened fla t washer (9) in the to p hole . 3. Secu re to bott om holes using tw o cap screws (8) and hard ened flat wa sher s (9). 4. Sec ure to f orward h ole s usin g two c[...]

  • Page 6

    6 Mount Inst allation MAN00 41 (Rev . 4/4/ 2008) T orq ue Hard wa re T orque all ha rdware to s pecific ations li sted bel ow . NOTICE ■ Che ck torque valu e of mount hardwa re af ter 10 hours o f operation and again a ft e r every 5 0 hours of operation. Inst all W eather Cap on Exhaust Pipe NOTE: After the h ydrauli cs and lo ader a re install [...]

  • Page 7

    Hydraulic Inst a llation 7 MAN0041 (Rev . 4/4/2008) HOSE KIT INST ALLA TION  Keep hands and body away from pres surized lines. Use paper or cardboard, not hands or other body p a rt s to check for lea ks. Wear safety goggles. Hydraulic fluid under pressure can ea sily penetrate skin and will c ause serious injury or death.  Make sure that all[...]

  • Page 8

    8 Hydraulic Inst allation MAN0041 (Rev . 4/4/2008) 58025 Hose Ki t Assemble and Rou te Hose s 1. Attach a 9 0-degre e elbow (2 ) and mal e quic k cou- pler (3) to each l oader su pply hose (1). 2. Connect lo ader sup ply hos es to l oader feed lines as shown in Figu re 7. 3. Route hydr aulic h oses al ong loa der mount , under the righ t side of op[...]

  • Page 9

    Hydraulic Inst a llation 9 MAN0041 (Rev . 4/4/2008) 58025 Hose Kit Connect Hoses to T ractor 1. Connect ho ses to the tra ctor hy draulic c ouplers as shown in Figu re 9. Figure 9 . Hose Con nection t o T ractor Hydraulic Coupler s (T ypic al) Inst all Hose Hangers 1. Install hose ha ngers be neath th e tracto r chassis. NOTE: For forwa rd hanger ,[...]

  • Page 10

    10 Hydraulic Inst a llation MAN0041 (Rev . 4/4/2008) 58025 Hose Ki t V e rify Control Movement s 1. Mount loader to tractor: Remove mount pins from loa der uprigh ts. Align tr actor with l oader an d slowly drive trac tor into loader . S hut off tractor . 2. Connect l oader feed line hos es to tra ctor remot e control couplers . See Fi gure 9. 3. C[...]

  • Page 11

    Hydraulic Inst allation 11 MAN0041 (Rev . 4/4/2008) 46945 HOSE KIT General Des cription These set up i nstruct ions are fo r operating the 1020, 1027 loa der using single lev er contro l valv e mounte d to the loader rear mount as show n in Figure 13. T o use this hydrau lic co nnecti on the hoses m ust be co n- nected be tween th e contr ol va lve[...]

  • Page 12

    12 Hydraulic Inst a llation MAN0041 (Rev . 4/4/2008) 46945 Hose Ki t Att ach Hoses to Control V alve NOTICE ■ If h ydraulic lines are not connected as sh own in the mount inst alla tion manual or tractor man- ual, the loader contr ol valve may be damaged. A blocked outlet (RETURN) or improper hose con- nection will cause pressurized oil to enter [...]

  • Page 13

    Hydraulic Inst allation 13 MAN0041 (Rev . 4/4/2008) 46945 Hose Ki t Inst all Hydraulic Fitting and Hoses (Continued) 3. Install adap ter (3) an d elbow (5) to the RE TURN port. 4. Install elbow ( 6) to the PRESSURE port. 5. Install adap ter (4) and elbow (5 ) to the P BY port. 6. Attach hose fro m the IN port on the control valve to elbow (6) in th[...]

  • Page 14

    14 Hydraulic Inst a llation MAN0041 (Rev . 4/4/2008) 46945 Hose Ki t Inst all Hose Hanger 1. Remove lo wer bolt, wa shers, a nd nut tha t secu res right fender to the ROPS. 2. Keep lar ger was her and dis card the remain ing hardwar e. 3. Attach hose ha nger (9) , usin g spacer (10) , cap screw (12), fl at washer (from tr actor), loc k washer (13),[...]

  • Page 15

    Hydraulic Inst allation 15 MAN0041 (Rev . 4/4/2008) 46945 Hose Ki t V e rification of Control Movement s 1. Mount loader to tractor: Remove mount pins from loa der uprigh ts. Align tr actor with l oader an d lowly dr ive tract or into l oader . S hut off tracto r . 2. Connect loa der feedli ne hose s to control valve hydraulic couple rs (Se e Figur[...]

  • Page 16

    16 Hydraulic Inst a llation MAN0041 (Rev . 4/4/2008) 1010460 HOSE KIT General De scripti o n These set- up instruc tions are for opera ting the 1 020, 1027 loader using the tr actor hyd raulic remote control leve r . T o use this hydr aulic co nnection, the tractor must be equ ipped wi th a multi- function hydraul ic con- trol valve and remo te con[...]

  • Page 17

    Hydraulic Inst allation 17 MAN0041 (Rev . 4/4/2008) 101046 0 Hose Kit Assemble Loader Hoses 1. Attach ma le half o f quic k coup ler set (5) an d elbow (2 ) to eac h of the lo ader feedline h oses ( 4). See Figu re 27. 2. Attach load er fe edline h oses to the s teel feedlines on the loa der boom. See F igure 28. 3. Route h ydraulic hoses a long lo[...]

  • Page 18

    18 Hydraulic Inst a llation MAN0041 (Rev . 4/4/2008) 101046 0 Hose Kit V e rification of Control Movement s 1. Mount loader to tractor: Remove mount pins from loa der uprigh ts. Align tr actor with l oader an d lowly dr ive tract or into l oader . S hut off tracto r . 2. Connect loa der feedli ne hose s to control valve hydraulic couple rs (Se e Fi[...]

  • Page 19

    Hydraulic Inst allation 19 MAN0041 (Rev . 4/4/2008) 1023577 HOSE KIT General Des cription These se t-up instruc tions ar e for operating the LU126 or LU132 l oader us ing the tr actor h ydraulic remote control lever . T o use this h ydraulic connec tion, the tractor mus t be equipped wi th a multi-fu nction hyd rau- lic co ntrol v alve an d rem ote[...]

  • Page 20

    20 Hydraulic Inst a llation MAN0041 (Rev . 4/4/2008) 102357 7 Hose Kit Assemble Loader Hoses 1. Attach ma le half o f quic k coup ler set (5) an d elbow (2 ) to eac h of the lo ader feedline h oses ( 4). See Figu re 34 2. Attach load er fe edline h oses to the s teel feedlines on the loa der boom. See F igure 35. 3. Route h ydraulic hoses a long lo[...]

  • Page 21

    Hydraulic Inst allation 21 MAN0041 (Rev . 4/4/2008) 102357 7 Hose Kit V e rification of Control Movement s 1. Mount loader to tractor: Remove mount pins from loa der uprigh ts. Align tr actor with l oader an d lowly dr ive tract or into l oader . S hut off tracto r . 2. Connect loa der feedli ne hose s to control valve hydraulic couple rs (Se e Fig[...]

  • Page 22

    22 Hydraulic Inst a llation MAN0041 (Rev . 4/4/2008) 1023584 HOSE KIT General De scripti o n These se t-up instruc tions ar e for operating the LU126 or LU13 2 loa der usi ng the tract or hyd raulics. T o use this connec tion, the tractor mus t be equipped with two hydraulic lever s and fou r tract or hydraul ic cou plers a t the rear of the tra ct[...]

  • Page 23

    Hydraulic Inst allation 23 MAN0041 (Rev . 4/4/2008) 102358 4 Hose Kit Inst all Hose Hanger 1. Remove a bo lt from the bo ttom of righ t cab/oper ator ’s platfor m suppor t. 2. Attach ho se hange r (4) and sec ure w ith tractor hardwar e previous ly rem oved. 3. Place hoses in h ose h anger w hen r outin g hydraul ic hose s to th e tractor h ydra [...]

  • Page 24

    24 Hydraulic Inst a llation MAN0041 (Rev . 4/4/2008) 1023583 HOSE KIT General De scripti o n These set up instr uctions are for oper ating the L U126 or LU132 loa der using single lev er contr ol valv e mounted to the ri ght loader mo unt as shown in Figu re 43. T o us e this hydraul ic conne ction th e hoses must be conne cted be tween th e contro[...]

  • Page 25

    Hydraulic Inst allation 25 MAN0041 (Rev . 4/4/2008) 102358 3 Hose Kit Inst all Hydraulic Fittings and Hoses 1. Locate the hydraul ic ports on th e rear of the tr ac- tor . 2. Remove tube and fit tings from the PBY , PRESSURE, and RE TURN ports shown in Figure 45. 3. Install adapte r (4) in the PB Y port, ada pter (3) and elbo w (5) in t he RETURN p[...]

  • Page 26

    26 Hydraulic Inst a llation MAN0041 (Rev . 4/4/2008) 102358 3 Hose Kit Inst all Hose Hanger 1. Remove lo wer bolt, wa shers, a nd nut tha t secu res right fender to the ROPS. 2. Keep lar ger was her and dis card the remain ing hardwar e. 3. Attach hose ha nger (9) , usin g spacer (10) , cap screw (12), fl at washer (from tr actor), loc k washer (13[...]

  • Page 27

    Hydraulic Inst allation 27 MAN0041 (Rev . 4/4/2008) 102358 3 Hose Kit14 V e rification of Control Movement s 1. Mount loader to tractor: Remove mount pins from loa der uprigh ts. Align tr actor with l oader an d lowly dr ive tract or into l oader . S hut off tracto r . 2. Connect loa der feedli ne hose s to control valve hydraulic couple rs (Se e F[...]

  • Page 28

    28 Part s MAN004 1 (Rev . 4/4/2008 ) 1 1 1874 LOADER MOUNTING KIT R E F P ART QTY DESCRIPTION 1 1000468 1 Right rear mo unt 2 1000469 1 Left rear mo unt 3 40448 1 Grill guard kit (optiona l; included ite ms 4-6) 4 40449 1 Grill guard 5 30755 3 8 M20 x 2.5 x 50 mm HHCS R E F P ART QTY DESCRIPTION 6 2153 1 4 M20 Lock washer 7 1001377 2 M20 x 2.5 x 40[...]

  • Page 29

    Part s 29 MAN0041 (Rev . 4/4/2008) 1010460 HOSE KIT 102 0, 1027 LO ADER S 1023577 HOSE KIT LU126, LU132 LOADERS R E F P ART QTY DESCRIPTION 1 1010920 4 Adap ter , M22 x 1.5 x 3/4 JICM 1 1012055 4 Adap ter , M18 x 1.5 x 3/4 JICM 2 313015 4 E lbow , 3/8 NP TM x 3/ 8 NP TF 45° 3 315036 4 A dapter , 3/8 NPT M x 3/4 JICF 4 1009513 4 Hos e, 76" x 3[...]

  • Page 30

    30 Part s MAN004 1 (Rev . 4/4/2008 ) 46945 HOSE KIT 102 0, 1027 LO ADER S R E F P ART QTY DESCRIPTION 2 46947 3 Ho se, 120” x 3/4 JICF x 7/8 JICF 3 58081 1 Ad apter , M22 x 1.5M x 7/8 JICM 4 58647 1 Ad apter , M18 x 1.5M x 7/8 JICM 5 3150 24 2 Elbow , 7/8 JI CM x 7/8 J ICF 6 46054 1 El bow , 7/8 JI C M x 7/ 8 JICF 45° 7 54305 1 Ho s e guide 8 30[...]

  • Page 31

    Part s 31 MAN0041 (Rev . 4/4/2008) 1023583 HOSE KIT LU126, LU132 LOADERS NOTE: Not all par ts suppl ied with t his hose kit are used for this appl ication . R E F P ART QTY DESCRIPTION 1 1002862 2 Hose, 120" x 3 /4 JICF x 3/4 J ICF 90° 2 1023496 1 Hose, 120" x 3/4 JIC F x 7/ 8 JICF 3 1010920 1 Adapter , M22 x 1.5P x 3/4 JIC M 4 444 26 1 [...]

  • Page 32

    32 Part s MAN004 1 (Rev . 4/4/2008 ) 58025 HOSE KIT 102 0, 1027 LO ADER S R E F P ART QTY DESCRIPTION 1 5367 0 4 Hose, 150” x 3/4 JIC M x 3/4 J ICM 2 313053 4 Elbow , 3/4 JIC F x 1/2 N PTM 90° 3 6651 1 4 Quick coupler , Male 1/2" (not includ ed in kit) 6 3 0577 1 M8 x 1.25P x 25 mm HHCS GR8.8 7 2472 * 1 5/16 Loc k washer 8 5 8033 2 Hose han[...]

  • Page 33

    Part s 33 MAN0041 (Rev . 4/4/2008) 1023584 HOSE KIT LU126, LU132 LOADERS R E F P ART QTY DESCRIPTION 1 102349 3 4 Hose, 200 " x 3/4 JICM x 3/ 4 JICM 2 3 130 53 4 El bow , 3/4 JICF x 1/2 NPTF 90° 3 6651 1 4 Quick co upler , Ma le 1/2" (not incl uded in kit) 4 5952 0 1 Hose hang er bracket 5 5804 7 1 1/4 x 2-1 /2 Lock pin NS 39 5061 2 Plas[...]

  • Page 34

    34 Appendix Bolt T orque & Size Chart s (Rev . 3/28/2007) BOLT T O RQUE CHART Always tighten har dware to these v alues u nless a different torque v alue or tighteni ng proce dure is listed for a sp ecific applica tion . F ast eners must al wa ys be repla ced with t he sam e grade as sp ecified in the m anual par ts list. Always use the proper [...]

  • Page 35

    Appendix 35 Bolt T orque & Siz e Chart s (Rev . 3/28/2007 ) BOLT SIZE CHART NOTE: Chart s hows b olt thr ead siz es and c orres ponding he ad (wr ench) sizes f or standa rd SAE and met ric bol ts. ABBREVIATIONS AG .. ...... .......... ............. ....... .......... ............. . Agriculture ASABE ............ ........ American Society of Ag[...]

  • Page 36

    F-8494 (Rev . 6/23/2005) W ARRANTY (Replacement Parts F or All Models Except Mow’ n Machine TM Zero-T urn Mowers and W oods Boundary TM Utility V ehicles) W oods Equipm ent Company ( “WOODS”) w arrants this prod uct to be free from defect in mat erial and workmansh ip for a period of nin ety (90) days from the date of deli very of the prod uc[...]

  • Page 37

    F-3079 (Rev . 4/4/2008) W ARRANTY (All Models Except Mow’ n Machine TM Zero-T urn Mo wers and W oods Boundar y TM Utility V ehicles) Ple ase En ter In form at ion Be low and Save fo r Fu ture Refer enc e. Date P urch ased: _ ____ _____ ________ ____ _____ _ From (D ealer ): _ _____ _______ _____ _____ _______ _____ _____ ___ Model Number : _ ____[...]

  • Page 38

    P ART NO. MAN0041 © 2000 Woods Equipment Company . All rights reserved. WOODS, t he Woods logo, and "T ested. P roven. Unbeatable." are trademarks of Woods Equipment Company . All other trademarks, t rade names, or service m arks not owned by W oods E quipment Company that appear in this manual are the property of t heir respective compa[...]