Woods Equipment 1023000 manual

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Table of contents for the manual

  • Page 1

    I NST AL LA TION MAN U AL SA VE THIS MANU AL! Include it with the backhoe manual. It contains safety , operation, and repair part information not found in other manuals. 1023000 4-POINT SU B-FRAME MOUNTI NG KIT On Kubot a ® M8540, M 9540 2WD and FW A Cab T ractors For BH90 -X Backhoe With W oods LU1 32, 1020, 1027 Loader s Or Kubot a LA1 153 Loade[...]

  • Page 2

    2 Introduction SFMK (Rev . 6/6/2005) T O THE DEALER : Assemb ly and prop er installation of this produc t is the resp onsibil ity of the Woods ® dea ler . Read ma nual in structi ons and safet y rules . Make sure al l items on the Dealer ’s Pr e-Deliver y and Del ivery Che ck Lists in the Ope rator ’s Manual are com pleted befo re rele asing e[...]

  • Page 3

    Safety 3 4-Point SFMK (Rev . 5/8/2006) S AFETY RULE S ATTENTION! BECOME ALER T! Y OUR SAFETY I S IN VOLVED!  This Sub-Frame Mounting Kit is only fo r the backhoes and tractors specified in the Su b-Frame Mount Installation secti on of this manual . Any other use or modific ation of this moun ting kit ma y result in se rious injury or death.  [...]

  • Page 4

    4 Safety 4-Po int S FMK ( Rev . 5/8 /20 06) SAFETY RULES ATTENTION! BECOME ALER T! YOUR SAFETY IS IN V OLV ED! (Safety R ules co ntinued from previous page)  Make su re all h ydraulic hoses, f ittings, and valves are in good condition and not leaking before st arting power unit or using equipment. Check and route hoses car ef ully t o prevent da[...]

  • Page 5

    Inst allation 5 MAN057 9 (1/19/ 2007) BACKHOE SUB-FRAME INST ALLA TION T ractor Prep aration ■ Only us e 1023000 4-Po int Sub-F rame M ount- ing Kit for mounting Woods BH90-X backhoe on Kubot a ® M8 540 and M9540 2W D and F W A cab tractor s with either Woods LU 132, 1020 , 1027 loaders or Kubota LA1 153 loader . Do not mount backhoe to tr actor[...]

  • Page 6

    6 Installation MAN05 79 (1/19/20 07) Inst all Cylinder Bracket s 1. Att ach cyl inder br acket ( 22) to th e right side of t h e axle hous ing and cy linder usi ng tractor hardwa re previo usly re moved. 2. Repe at step to inst all se cond cylind er bracket on left side of t ractor . 22. 1023001 Cylinder b racket Figure 2 . Cylinder Bracket I nstal[...]

  • Page 7

    Inst allation 7 MAN057 9 (1/19/ 2007) Inst all Right and Lef t T ractor Bracket s 1. Hook right t ractor bracket (1 ) over re ar axle. Secu re to the bottom of the axle housing us ing four cap scr ews (15) and harde ned flat washer s (17). 2. Place space rs (9) betwee n cylinde r bracket (2 2) and trac tor bracke t (Figure 6). Secure to cylind er b[...]

  • Page 8

    8 Installation MAN05 79 (1/19/20 07) Inst all Crossmember 1. Place c rossmemb er (7) in front o f drawbar bracke t and secur e using tw o cap scr ews (15) and hard ened flat wa shers ( 17). 2. Secure to right and left tractor brac kets using four (two per side) ca p scre ws (12) , eight (f our per side) h ardened fl at washer s (17) a nd hex nuts ([...]

  • Page 9

    Inst allation 9 MAN057 9 (1/19/ 2007) Att ach Backhoe B racket s to Ba ckhoe NOTE: Leave all hardware l oose until backhoe has been mount ed to the tractor . 1. Attach righ t backhoe b racket (3) and left ba ckhoe bracke t (4) to bac khoe fra me. 2. Secu re into posi tion usin g six (three pe r bracket) cap sc rews ( 10), harden ed fla t washe rs ([...]

  • Page 10

    10 Installation MAN05 79 (1/19/20 07) HYDRAULIC INST ALLATION  Keep hands and body away from pres surized lines. Use p aper or cardboard, not hands or other body p arts to check for leaks. W ear safety gog- gles. Hydrauli c fluid under pressure can easily penetrate skin and will cause ser ious injury or death.  Make sure that all operating an[...]

  • Page 11

    Inst allation 11 MAN057 9 (1/19/ 2007) Inst all Hydraulic Fittings and Hoses (Continued) 4. Locate t he hydr aulic t ee on the right side of the tractor an d remove the hydr aulic c ap (Fi gure 12). 5. Route hose ( 2) over rear a xle and connec t oppo- site end of hose to hydraul ic tee ( Figure 13) . Figu re 12 . Remove H ydrauli c Cap (T ypic al)[...]

  • Page 12

    12 Installation MAN05 79 (1/19/20 07) Inst all Backhoe V alve Hoses 1. Install adap ters (8) to the bac khoe va lve I N and OUT ports. 2. Att ach mal e quick co upler (6) to the end of ho se (3). 3. Attach oppo site end of hos e (3) to back hoe valve IN port. 4. Attach femal e half o f quick couple r set (5) to en d of seco nd hose (3). 5. Attach o[...]

  • Page 13

    Inst allation 13 MAN057 9 (1/19/ 2007) Mount Backhoe to T ractor  This mounting kit is designed to provide secure moun ting and adequ ate operator c lear- ance for most operators when properly installed. Check clearance dimensions shown below to be sure you have installed seat bracket correct ly . In some cases it may be necess ary to adju st th[...]

  • Page 14

    14 Installation MAN05 79 (1/19/20 07) Mount Backhoe to T r actor ( Continued) Refer to Figure 17. 4. Using th e backh oe hydr aulics, p osition the b ack- hoe brackets at a s light angle , appro ximately 5- to 10-degrees . 5. Raise bac khoe up by lo wering stabili zers and boom secti on until backhoe mou nting pins on backhoe brackets are slightl y[...]

  • Page 15

    Inst allation 15 MAN057 9 (1/19/ 2007) Remove Backhoe from T ractor  The only time the bac khoe may be operated from a position other than the operator seat is during backhoe a tt achme nt and removal. Opera- tor must: • Read Mounting Kit Manual instructions on att aching and removing backhoe and use extreme c are. • Always stand betwee n re[...]

  • Page 16

    16 Installation MAN05 79 (1/19/20 07) STORAG E Connect Hydraulic Hoses TRACTOR: Discon nect hydr aulic ho ses from between bac khoe and tractor . BACKHOE: Co nnect hoses toge ther to prevent dirt from acc umulati ng in quic k coupl ers. -OR- Remo ve hydr aulic pum p from t he PT O shaf t if equipped. S tore pu mp on backho e platform to prev ent di[...]

  • Page 17

    Inst allation 17 MAN057 9 (1/19/ 2007) NOTES[...]

  • Page 18

    18 Part s MAN05 79 (1/19/2007 ) 1023000 4-POINT SUB-FRAME MOU NTING KIT W ARNING PINCH POINT Keep hands clear . 1006885 28 - P N 1006885 Serial Number Plate MODEL NO. SE R IAL NO. W oods Equipment Company Oregon, Illinois, U.S.A.[...]

  • Page 19

    Part s 19 MAN057 9 (1/19/ 2007) 1023000 4-POIN T SUB-FRAME MOU NTING KIT P ART S LIST R E F P ART QTY DESCRIPTION 1 1 023004 1 Right tractor brac ket 2 1 023005 1 Lef t tractor bracke t 3 1 02300 6 1 Right backhoe bracket 4 1 023007 1 Left backh oe bracket 5 1 024050 1 Right top bra cket 6 1 024051 1 Lef t top bracket 7 10240 52 1 Crossmem ber 8 1 [...]

  • Page 20

    20 Part s MAN05 79 (1/19/2007 ) 1024317 HOSE KIT R E F P ART QTY DESCRIPTION 1 1021003 † 1 Bulkhead adap ter mounting brac ket (ROPS tractor only ) 2 1021004 1 Hose, 45" x 3/4 JICF x 7/8 JICF 90° 3 1024314 2 Hose, 64" x 1/2 N PTM x 3/4 J ICF 4 1006144 1 Adapter , Bulkhead 3/8 N PTM x 3/4 JICM 5 26124 1 Quick coupler set, 1/ 2 6 6651 1 [...]

  • Page 21

    Appendix 21 Bolt T orque & Size Chart s (Rev . 10 /10/2005) BOLT T OR QUE CHA R T Always tighten har dware to these v alues unless a different torque v alue or tighteni ng proce dure is li sted for a sp ecific applica tion. F ast eners must al wa ys be repla ced with t he same grade as spec ified in the manual par ts list. Always use the proper[...]

  • Page 22

    22 Appendix Bolt T orque & Size Char ts (Rev . 10/10/2005) BOLT SIZE CHART NO TE: Char t shows bo lt thread sizes and correspo nding head (wrenc h) sizes for standard SAE and metri c bolts. ABBREVIATIONS A G ................... ............. ................... ......... A gricultu re A T F ........... ............. ...... Automatic T ransmissi[...]

  • Page 23

    F-3079 (Rev . 1/16/2007) W oods Equipment Company 260 6 South Illinois Route 2 Post Office Box 1000 Oregon, Il linois 61061 800-319-663 7 tel 800-3 99-663 7 fax www .W oodsEquipment.com W ARRANTY (All Models Except Mow’ n Machine TM Zero-T urn Mo wers and W oods Bou ndary TM Utility V ehicles) Please Ent er Info rmat ion Be low and Save for Fut u[...]

  • Page 24

    F-8494 (Rev . 6/23/2005) W oods Equipm ent Company 260 6 South Illinois Route 2 Post Office Box 1000 Oregon, Illinoi s 610 61 800-319-663 7 tel 800 -399-66 3 7 f ax www .W oodsEquipme nt.com ©2007 Woods Equipment Company . All rights reserved. WOODS, the Woods logo, and "T est ed. Proven. Unbeatable." are tradem arks of Woods Equipment C[...]