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Windsor WAV 10125050 manual

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Table of contents for the manual

  • Page 1

    86038510-Y 01/10/09 PRV NO. 98780 Operating Instructions (ENG) MODEL: WAV 10125050 Power Source: 115V Electric Beginning with Serial No. 1000039213 Read instructions before operating the machine. ®[...]

  • Page 2

    MACHINE DATA LOG/OVERVIEW WAV 86038510 05/15/07 1 For the name and address of your dealer contact: Windsor Industries YOUR DEALER Name: ____________________ ___________________________________ ______________________________ _____________ Address: __________________ ___________________________________ ______________________________ ____________ Phon[...]

  • Page 3

    TABLE OF CONTENTS WAV 86038510 05/15/07 2 Machine Data Log/Overview. ........................ 1 Table of Contents .......................................... 2 HOW TO USE THIS MANUAL How to use this Manual. ................................ 1-1 SAFETY Important Safety Instructions ........................ 2-1 Hazard Intensity Level. .................[...]

  • Page 4

    HOW TO USE THIS MANUAL WAV 86038510 05/15/07 1-1 This manual contains the f ollowin g sections: - HOW TO USE THIS MANUAL - SAFETY - OPERATIONS - MAINTENANCE - PARTS LIST The HOW TO USE THIS MANUAL section will tell you how to find important information for ordering correct repair parts. Parts may be ordered from authori zed Windsor dealers. When pl[...]

  • Page 5

    WAV 86038510 05/15/07 2-1 IMPORTANT SAFETY INSTRUCTIONS When using an electrical appliance, basic precaution must always be followed, including the following: READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE. To reduce the risk of fire, electric shock, or injury: Use only indoors. Do not use o utdoors or expose to rain. Use only as described in t hi[...]

  • Page 6

    HAZARD INTENSITY LEVEL WAV 86038510 05/15/07 2-2 The following symbols are used throughout this guide as indicated in their descriptions: HAZARD INTENSITY LEVEL There are three levels of hazard in tensity identified by signal words - WARNI NG and CAUTION and FOR SAFETY. The level of hazard intensity is determined by the following definitions: WARNI[...]

  • Page 7

    GROUNDING INSTRUCTIONS WAV 86038510 05/15/07 2-3 THIS PRODUCT IS FOR C OMMERCIAL USE ONLY. ELECTRICAL: In the USA this machine operates on a standard 15 amp 115V, 60 hz, A.C. power circuit . The amp, hertz, and voltage are listed on the data label found on each machine. Using voltages above or below those indicated on the data label will cause seri[...]

  • Page 8

    CONTROLS WAV 86038510 05/15/07 3-1 1 Main Handle. Adjusts for operator comfort and storage. 2 Brush on/off lever. Activates brush wh en depressed. 3 Accessory vacuum hose and wand. Allows operator to clean edges, rece ssed, ledges, upholstery, etc. 4 Detail tools Dusting brush, crevice and upholstery tools for above the floor clea ning. Dusting bru[...]

  • Page 9

    OPERATIONS WAV 86038510 05/15/07 3-2 FILTE R /B A G C OM P A R TM E N T WAVE SET UP 1. Take machine out of storage position by lowering onto all four wheels. 2. Adjust handle to comfortable position at waist level by opening adjustment lever on left side of machine and moving handle. Lock back into position by closing adjustment lever. 3. Install c[...]

  • Page 10

    OPERATION WAV 86038510 05/15/07 3-3 BR US H P O SI T I O N HOW IT OPERATES This machine is a portabl e, easy to use wide area vacuum designed for u se i ndoors, in a commercial or light industrial environment. When operating as a carpe t vacuum, soil is lifted from the carpet surface by a rotating b rush and carried into a removable bag by the vacu[...]

  • Page 11

    MAINTENANCE WAV 86038510 05/15/07 4-1 NOTE: T HE FOLLOWING SERVICE IT EMS SHOULD BE PERFORMED BY AN AUTHORIZED SERVICE FACIL ITY OR AUTHORIZED SERVICE PERSONNEL . A LL PARTS REFER RED TO IN THESE INSTRUCTION S CAN BE IDENTIFIED BY USING THE PA RTS LISTS AND ILLUSTRATION S ON THE FOLLOWING PAGES . REMOVE MACHINE POWER CORD FR OM ELECTRICAL SOURCE BE[...]

  • Page 12

    MAINTENANCE WAV 86038510 05/15/07 4-2 DAILY MAINTENANCE 1. Shake down bag daily. 2. Check power cord for damaged or frayed insulation. 3. Return brush adjustment lever to “STORE” position when the machine is not in use. 4. Check for and remove any lint or debris around br ush a nd brush housing. REGULAR/PERIODI C M AINTENANCE 1 . Every 4 to 6 m[...]

  • Page 13

    WIRING DIAGRAM WAV 86038510 05/15/07 4-3 880246 880250 POWER CORD BLK GRN BLK WHT 88349 EXHAUST SCREEN 76149 GROUND POST 87016 57104 880247 57104 BLK 880247 SWITCH MAIN 88220 WHT MOTOR VAC WHT BLK BLK 76070 SWITCH BOX SCREW 880253 GRN BRUSH 3 AMP 880248 BLK C.B. BLK VAC 13 AMP C.B. RED BLK HANDLE 88231 WHT MICRO SWITCH MOTOR RED 880118 88220 VAC MO[...]

  • Page 14

    MAINTENANCE WAV 86038510 05/15/07 4-4 SERVICE SCHEDULE MAINTENANCE DAILY WEEKLY MONTHLY QUARTERLY Check bag and replace if necessa ry * Check filters and repla ce if necessary * Check hose s f or wear, blockag es, or damage * Inspect base for clogs * Check swivel neck f or clogs; remove clogs with fingers (if appropriate ) * Check major gaskets for[...]

  • Page 15

    WAV 86038510 05/15/07 4-5 THIS PAGE LEFT BLANK INTENTIONALLY[...]

  • Page 16

    BRUSH AND DRIVE GROUP WAV 86038510 04/08/08 5-1 BRUSH DRIVE MOTOR ASSEMBLY Vacuum Door Assembly 16 15 25 26 27 5 3 12 6 9 7 4 11 12 28 18 43 44 42 41 38 40 39 37 38 19 21 20 21 22 10 30 22 36 2 35 34 VACUUM DOOR ASSEMBLY 18 33 33 18 8 22 21 45 17 13 32 31 14 24 A,B BRUSH SET BRUSH DRIVE MOTOR ASSEMBLY 23 1 BRUSH ASSEMBLY -DETAIL- BRUSH ASSEMBL Y 29[...]

  • Page 17

    BRUSH AND DRIVE GROUP PARTS LIST WAV 86038510 10/23/08 5-2 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86031700 14384 1 BODY, WAV 2 86011010 89199 1 WELDMENT, HOSE CONNECT 3 86229050 14342 2 BEARING BLOCK 4 86008210 73998 2 SPACER, .75OD X .5ID X .5L 5 86000900 09019 2 BEARING, 1. 125OD X .50ID X .375 6 86001130 12039 1 BRUSH 7 86[...]

  • Page 18

    BRUSH HEIGHT AND WHEEL GROUP WAV 86038510 07/24/07 5-3 MAIN FRAME ASSEMBLY 4 8 14 10 6 22 20 20 24 21 19 16 5 23 24 12 7 17 24 3 21 19 9 1 2 19 15 18 11 13[...]

  • Page 19

    BRUSH HEIGHT AND WHEE L GROUP PARTS LI ST WAV 86038510 07/24/07 5-4 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86005860 57273 1 NUT, 1/4-20 X 12MM HEX BARREL 2 86008200 73996 1 SPACER, .50O D X .37ID X .44L SS 3 86006660 70190 1 SCR, 1/4-20 X 1/2 BHCS DL 4 86008750 80673 1 KNOB, WITH 1/2-13 F-INSERT 5 86001170 140054 1 BUSHING, B[...]

  • Page 20

    VACUUM GROUP WAV 86038510 05/15/07 5-5 6 5 14 13 4 9 10 7A, 7B (BRUSH SET) 17 8 11 15 16 12 1 2 3[...]

  • Page 21

    VACUUM GROUP PARTS LIST WAV 86038510 05/15/07 5-6 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86276040 70586 5 SCR, 1/4-20 X 3/4 BLK PPHTC 2 86064180 36185 1 GUARD, BELT 3 86010650 87018 4 WASHER, #10 X 9/16 OD 4 86068760 140196 2 BRKT, VAC MOTOR MOUNTING 5 86215090 140949 2 BAG, PAPER WIDE AREA VAC 6 86001200 140164 1 BAG, CLOTH [...]

  • Page 22

    HANDLE GROUP WAV 86038510 05/15/07 5-7 23 31 29 5 21 32 34 27 25 33 3 4 24 HANDLE ASSEMBLY - DETAIL - 19 22 27 9 14 28 20 11 35 36 18 10 26 17 30 13 12 8 15 16 6 7 28 27 1 HANDLE ASSEMBLY 2 37[...]

  • Page 23

    HANDLE GROUP PARTS LIST WAV 86038510 01/10/09 5- 8 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86274640 70253 1 SCR, 10-32 X 1.25 PPHMS 2 86076510 38272 1 HANDLE, MAIN 3 86268300 88231 1 WIRE, 6" GRN/18 76008 X 76011 4 86091470 140309 1 BAR ASM, BRUSH SWITCH 5 86069190 140310 1 BRKT, SWITCH MOUNTING 6 86198480 27371 4 CLIP, P[...]

  • Page 24

    LID/DECAL GROUP WAV 86038510 05/15/07 5-9 17 18 14 15 13 4 1 2 3 10 8,9 5 16 12 6 7 11[...]

  • Page 25

    LID/DECAL GROUP PARTS LIST WAV 86038510 05/15/07 5-10 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86003780 35171 1 GASKET, ACCESSORY PORT 2 86234760 27674 1 COVER, ACCESSORY PORT 3 86006500 70024 2 SCR, #8 X 1/2 SHT METAL SS 4 86031930 51335 1 LID, WAV 5 86237590 35207 2 GASKET, FOAM 1/2 X 10 6 86255240 73838 1 SPRING, .24OD X 2.0[...]

  • Page 26

    ELECTRICAL PANEL AND COVER GROUP WAV 86038510 05/15/07 5-11 1 2 3 4 5 4 18 7 10 11 12 13 14 16 17 19 15 NUTS SUPPLIED WITH CIRCUIT BREAKER NUT SUPPLIED WITH SWITCH 6[...]

  • Page 27

    ELECTRICAL PANEL & CO VER GROUP PARTS LIST WAV 86038510 05/15/07 5-12 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86234300 23672 1 CORD ASM, 115V 2 86279220 87104 1 WASHER, 1/2 EXT. STAR 3 86261560 880250 1 WIRE ASM, MAIN SWITCH/BREAKER 4 86005670 57040 2 NUT, 1/2 NPT CONDUIT 5 86261570 880253 1 WIRE ASM, BRUSH/HANDLE SWIT CH [...]

  • Page 28

    SUGGESTED SPARE PARTS WAV 86038510 05/15/07 5-13 PART NO. PRV NO. DESCRIPTION SERIAL NO. FROM NOTES: 86001090 11041 BELT, 220 J-6 POLY-V 86215090 140949 BAGS, PAPER (PKG. OF 10) 86003510 34012 FILTER, VAC MOTOR 86236040 34309 FILTER, EXHAUST 86001200 140164 BAG, CLOTH 86135260 140211 BRUS H SET, VAC MOTO R 86001250 140212 BRUS H SET, 90 VDC 1/4 HP [...]