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Windsor D100 manual

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Table of contents for the manual

  • Page 1

    Read these instructions bef ore operating the machine MODEL: D100 10070090 86038260 – AA 07/09/08 PRV NO. 98636 CARPET EXTRACTOR Operating Instru ctions (ENG )[...]

  • Page 2

    MACHINE DATA LOG D100 86038260 05/21/07 2 For the name and address of your dealer contact: Windsor Industries YOUR DEALER Name: ____________________ ___________________________________ ______________________________ _____________ Address: __________________ ___________________________________ ______________________________ ____________ Phone Number[...]

  • Page 3

    TABLE OF CONTENTS D100 86038260 05/21/07 3 Machine Data Log ......................................... 2 Table of Contents .......................................... 3 HOW TO USE THIS MANUAL How to use this Manual. ................................ 1-1 SAFETY Important Safety Instructions ........................ 2-1 Hazard Intensity Level. .........[...]

  • Page 4

    HOW TO USE THIS MANUAL D100 86038260 05/21/07 1-1 This manual contains the f ollowin g sections: - HOW TO USE THIS MANUAL - SAFETY - OPERATIONS - MAINTENANCE - PARTS LIST The HOW TO USE THIS MANUAL section will tell you how to find important information for ordering correct repair parts. Parts may be ordered from authori zed Windsor dealers. When p[...]

  • Page 5

    SAFETY INSTRUCTIONS D100 86038260 05/21/07 2-1 IMPORTANT SAFETY INSTRUCTIONS When using an electrical appliance, basic precaution must always be followed, including the following: READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE. This machine is for commercial use. To reduce the risk of fire, electric shock, or injury: Connect to a properly grounded[...]

  • Page 6

    HAZARD INTENSITY LEVEL D100 86038260 05/21/07 2-2 The following symbols are used throughout this guide as indicated in their descriptions: HAZARD INTENSITY LEVEL There are three levels of hazard in tensity identified by signal words - WARNI NG and CAUTION and FOR SAFETY. The level of hazard intensity is determined by the following definitions: WARN[...]

  • Page 7

    GROUNDING INSTRUCTIONS D100 86038260 05/21/07 2- 3 THIS PRODUCT IS FOR COMMERCIAL USE ONLY. ELECTRICAL: In the USA this machine operates on a standard 15 amp 115V, 60 hz, A.C. power circuit . The amp, hertz, and voltage are listed on the data label found on each machine. Using voltages above or below those indicated on the data label will cause ser[...]

  • Page 8

    TECHNICAL SPECIFICATIONS D100 86038260 05/21/07 3-1 ITEM DIMENSION/CAPACITY Electrical 115V, 60Hz, 15A Electric Vacuum Motor 2HP, 3 Stage Waterlift 137” (348 cm) Solution Pump 100 psi Solution Capacity 17 gallons (64.3 l) Recovery Capacity 15 gallons (56.75 l) Dimensions - Weight 69 lbs. (31.4 kg) Dimensions – Length 20” (50.80 cm) Dimensions[...]

  • Page 9

    OPERATIONS D100 86038620 05/21/07 3- 2 CARPET INSPECTION: Determine precisely what areas you are going to clean. Note problem areas in the carpet or tack strip. Look for loose carpet, heavily damaged areas, discolored stains, or grease spots that will require prespotting. Note the carpet type. Check the availability of hot water, drains, and suitab[...]

  • Page 10

    MAINTENANCE D100 86038620 05/21/07 4-1 DAILY MAINTENANCE: (At the end of each working day) : 1) Flush the entire system, including floor tool, hand tool, etc., with 1 to 3 gallons of clean, hot water. 2) Vacuum out the solution tank . 3) Rinse tank with fresh water. Periodically inspect the recovery tank and decontaminate if necessary, using a Hosp[...]

  • Page 11

    MAINTENANCE D100 86038260 05/21/07 4- 2 ! WARNING ONLY QUALIFIED MAINTENANCE PERSONNEL ARE TO PERFOR M THE FOLLOWING REPAIRS. VACUUM MOTOR REPLACEMENT 1. Turn off all switches and unplug machine. 2. Remove recovery tank. 3. Locate the vacuum motor wires and disconnect at the connector. 4. Remove the vacuum motor. 5. Reverse process to install vacuu[...]

  • Page 12

    MAINTENANCE D100 86038260 05/21/07 4-3 ! WARNING: SOLUTION PUMP REPLACEMENT 1. Turn off all switches and unplug the machine. 2. Remove recovery tank. 3. Remove solution hoses from fittings in pump. 4. Remove the (2) screws that fasten the pump to the frame. 5. Reverse process to install pump. Pump Head Replacement 65187 Valve Asm 84161 Diaphram 292[...]

  • Page 13

    TROUBLESHOOTING D100 86038260 05/21/07 4- 4 PROBLEM . CAUSE SOLUTION No power to machine. Faulty power cord. Replace. Dead electrical circuit. Check building circuit breaker or fuse bo x. Electrical shock. Equipment not grounding. Follow grounding instructions exa ctly. Receptacle not grounded. Contact an electrician to check building’s wiring. I[...]

  • Page 14

    WIRING DIAGRAM D100 86038260 07/09/08 4-5[...]

  • Page 15

    MAINTENANCE D100 86038260 05/21/07 4- 6 SERVICE SCHEDULE MAINTENANCE DAILY WEEKLY QUARTERLY Check machine for cord damage * Check recovery dome an d gasket for damage and cleanliness * Check hose s f or wear, bloc kag es, or damage * Check handles, swit ches, and knobs for damage * Check vac motor intake filter and clea n * Run one gallon of water [...]

  • Page 16

    RECOVERY TANK ASSEMBLY D100 86038260 05/21/07 5-1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 14 15 16 17 22 23 12 23 24 18 19 20 21[...]

  • Page 17

    RECOVERY TANK ASSEMBLY D100 86038260 05/21/07 5- 2 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86033260 05151 1 TUBE ASM, RECOVERY TANK 2 86242230 500009 1 LABEL, WARNING EXPLOSION HAZ’D 3 86002620 260-64A 1 ACCESS COVER CLEAR 6” W/RIM 4 86275800 70546 6 SCR, 8 X 3/4 PFHT/S BLK ZINC 5 86199840 090-12A 1 FLOAT CAGE ASSY COMPLET[...]

  • Page 18

    SOLUTION TANK ASSEMBLY D100 86038260 07/09/08 5-3 1 2 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 53A 31 17 9 30 33 30 31 9 42 36 37 38 40 39 41 42 43 44 45 46 47 48 49 50 51 34 35 46 3 4 52 55 54 56 22 57 32 53B 59 9 42[...]

  • Page 19

    SOLUTION TANK ASSEMBLY D100 86038260 07/09/08 5- 4 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86002390 20063 1 CLAMP , 1.75” WORM GEAR X .312 2 86031640 85049 1 VAC MTR ASM , D/B SLTN 115V 3ST - 86135320 140687 - BRUSH SET , 120V VAC WINDSOR * SERVICE ONLY - 86135300 140676 - BRUSH SET , 120V 3ST VAC AMETEK SERVICE ONLY 3 86282[...]

  • Page 20

    SUGGESTED SPARE PARTS D100 86038260 07/09/08 5-5 PART NO. PRV NO. DESCRIPTION SERIAL NO. FROM NOTES 86135320 140687 BRUSH SET, 120V VAC WINDSOR * 86135300 140676 BRUSH SET, 120V 3ST VAC AMETEK 86031640 85049 VAC MOTOR ASM, 115 3ST D/B 86031590 65215 PUMP ASM, 100 PSI 86256960 72142 SWITCH, SPST 15A EURO ROCKER 86202250 040-06 WHEEL, 8” BLK OFF-SE[...]