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Windsor ADM8 manual

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Table of contents for the manual

  • Page 1

    MODEL: ADM8 10080170 Operating Instructions CARPET EXTRACTOR Read these instructions bef ore operating the machine RR 86038320 03/16/07 PRV NO. 98628[...]

  • Page 2

    MACHINE DATA LOG/OVERVIEW ADMIRAL 86038230 03/16/07 MODEL _____________________________________ __ DATE OF PURCHASE __________________________ SERIAL NUMBER ______________________________ SALES REPRESENTATIVE # _____________________ DEALER NAME _____________________________ ___ OPERATIONS GUIDE NUMBER ___________________ PUBLISHED _____________ ___[...]

  • Page 3

    TABLE OF CONTENTS ADMIRAL 86038230 03/16/07 2 Machine Data Log/ Overview . ............................... 1 Table of Co ntents ................................................. 2 HOW TO USE THIS MANUAL How to use this Manual. ....................................... 1-1 SAFETY Important Safety Instructions ............................... 2-1 Hazard[...]

  • Page 4

    HOW TO USE THIS MANUAL ADMIRAL 86038230 03/16/07 This manual contains the f ollowing sections: - HOW TO USE THIS MANUAL - SAFETY - OPERATIONS - MAINTENANCE - PARTS LIST The HOW TO USE THIS MANUAL section will tell you how to find important information for ordering correct repair parts. Parts may be ordered from authori zed dealers. When placing an [...]

  • Page 5

    SAFETY INSTRUCTIONS IMPORTANT SAFETY INSTRUCTIONS When using an electrical appliance, basic precaution must always be followed, including the following: READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE. This machine is for commercial use. To reduce the risk of fire, electric shock, or injury: Connect to a properly grounded outlet . See Ground ing In[...]

  • Page 6

    HAZARD INTENSITY LEVEL ADMIRAL 86038230 03/16/07 2-2 The following symbols are used throughout this guide as indicated in their descriptions: HAZARD INTENSITY LEVEL There are three levels of hazard in tensity identified by signal words - WARNI NG and CAUTION and FOR SAFETY. The level of hazard intensity is determined by the following definitions: ![...]

  • Page 7

    GROUNDING INSTRUCTIONS THIS PRODUCT IS FOR COMMERCIAL USE ONLY. NOTE: In Can ada, th e use of a temp orary adaptor is no t p ermit te d by the Canadia n Electri cal Co de PROPER GR OUNDI NG Meta l Sc r e w A daptor Grounded Out let Box Fig. A Fig. B Fig. C Tab For Gr ounding S crew Grounded Outlet Grounding P in A dapto r ELECTRICAL: In the USA thi[...]

  • Page 8

    TECHNICAL SPECIFICATIONS POWER TYPE ELECTRICAL: 115 V, 15 A, 60 HZ ELECTRIC VACUUM MOTOR: (1) –3 stage, 1 hp, 99 cfm (2.80 cubic meters/min.) Waterlift –117 ” (297 cm) BRUSH: (1) 15” (38.1 cm.) SOLUTION PUMP: 100 PSI, diaphragm style, internal bypass SOLUTION CAPACITY: 8 gallon s (3 0.3 ltr) RECOVERY CAPACITY : 8 gallons (3 0.3 ltr) BRUSH S[...]

  • Page 9

    CONTROLS/COMPONENT LOCATIONS 1. Main Handle. Used to pull and maneuver machine. 2. Handle Adjustment. Used to adjust height of handle. 3. Electrical Cord. 4. Solution Switch. Turns on pump. Continuous position (bottom) activates electro-valve to dispense solution to floor through jets. Intermittent position (up) requires operator to depress 1 of 3 [...]

  • Page 10

    CONTROLS/COMPONENT LOCATIONS 1. Solution Accessory Tool Hookup. Used for various auxiliary cleaning t ools. 2. Vacuum Hose Door. Used to connect various auxiliary 1 ½ inch cleaning tool vacuum hoses. 3. Brush Height Adjustment. Used to regulate brush height from storage positio n to variou s carpet heights. 4. Recovery Tank. Used to colle ct dirty[...]

  • Page 11

    CONTROLS/COMPONENT LOCATIONS 1. Solution Intake Cover. 2. Vacuum Intake Cover. 3. Float Shut-Off. 4. Clean-Out Opening. 5. Pour Spout. 6. Lift Handle. 6 1 2 4 3 5 6 ADMIRAL 86038230 03/16/07 3-4[...]

  • Page 12

    FILLING OPERATIONS RECOVERY TANK SOLUTION TANK STEP 1 Remove recover y tank 140°F ( 60°C ) 8 gal. ( 30.3 ltr. ) A dd water or STEP 2 FILLING THE ADMIRAL FILL LINE STEP 3 A dd cleaning chemical 8 – 16oz. (237ml – 473ml) NOTE: Use clean bucket of water to fill solution tank Do not put defoamer, solvents, spotter or prespray chemical s in the so[...]

  • Page 13

    OPERATIONS Remove electrical co rd an d literature from recovery tank. Fill solution tank (see filling instructions page 3-5). STEP 1 Adjust brush to proper setting. Note: For good operation the brush must skim the carpet. If circuit breaker trips raise brush to p revent damage to m otor or ca rpet. Plug cord into grounded ou tlet. Note: Be sure do[...]

  • Page 14

    OPERATIONS STEP 5 Adjust handle to comfortable operating position. Tip machine back by main handle to move to starting point. Lower machine to floor. STEP 6 Select contin uou s setting to st art solution spray or select intermittent setting to enable use of trigger switches to sta rt solution spra y. The intermittent setting requires the operator t[...]

  • Page 15

    CLEANING PROCEDURE Start at wall closest to power outlet. Pull straight back without pushi ng do wn on handle. STEP 1 Release intermittent trigger switches or turn off continuous setting on sol ution switch approximately 1 foot before en ding cleaning pass. Push down on handle to raise vacuum shoe and brush before moving to the next cleaning pass. [...]

  • Page 16

    CLEANING PROCEDURE To speed drying, use a Windblo wer ™ fan. Empty recovery tank by releasing dum p hose. Use a hose with cold water to clean out the recovery tank. Also drain solution tank after each use. STEP 7 STEP 8 After cleaning, turn off all controls, return brush to storage position a nd ca refully unplug machine. STEP 6 Use right side of[...]

  • Page 17

    ACCESSORY TOOL USAGE ADMIRAL 86038230 03/16/07 3-10 APRV NO. Turn on vacuum motor swit ch and set solution switch to intermittent position. Note: Be sure brush switch is in off position and brush is in storage position. Squeeze handle on accessory tool to begin cleaning. STEP 3 STEP 4 STEP 1 STEP 2 Use only one of the following acceptable accessory[...]

  • Page 18

    MAINTENANCE SERVICE SCHEDULE MAINTENANCE DAILY WEEKLY QUARTERLY Check machine for cord damage * Check recovery dome an d gasket for damage and cleanliness * Check brush – sho uld be clean with no lint or strings attached * Inspect vac shoe for blockage; remove fibers with coat hanger, etc. * Check hose s f or wear, blockag es, or damage * Check h[...]

  • Page 19

    MAINTENANCE PERIODIC MAINTENANCE Twice a month, flush a white vinegar sol ution (One quart vinegar to two gallons of water) or anti- browning solution (mixed as directe d) through the extractor. This will prev ent build-up of alkaline residue in the system. If spray jets become clog ged, remove the spray tips, wash them thoroughly, and blow-dry. NO[...]

  • Page 20

    MAINTENANCE ONLY QUALIFIED MAINTENANCE PE RSONNEL ARE TO PERFORM THE FOLLOWING REPAIRS. ! WARNING: VACUUM MOTOR REPLACEMENT 1. Turn off all switches and unplug machin e. 2. Remove recovery tank. 3. Remove the (2) screws that fasten the solution tank to the frame, and tilt tank bac k to expose the inside of the frame. 4. Locate the vacuum motor wi r[...]

  • Page 21

    MAINTENANCE ADMIRAL 86038230 03/16/07 4-4 ONLY QUALIFIED MAINTENANCE PE RSONNEL ARE TO PERFORM THE FOLLOWING REPAIRS. WARNING: ! BELT REPLACEMENT 86249420 PRV NO. 62759 1. Turn off all switches and unplug machine. 2. Remove recovery tank and brush. 3. Remove the (2) screws that fasten the solution tank to the frame, and tilt tank back to expose the[...]

  • Page 22

    MAINTENANCE ADMIRAL 86038230 03/16/07 4- ARNING: 5 ! W ` SOLUTION PUMP REPLACEMENT ONLY QUALIFIED MAINTENANCE PERSONNEL ARE TO PERFORM THE FOLLOWING REPAIRS. 1. Turn off all switches and unplug the machine. 2. Remove re covery tank. 3. Remove the (2) screws that fasten the so lution tank to the frame, and tilt tank back to ex pose the inside of the[...]

  • Page 23

    WIRING DIAGRAM 86238820 PRV NO. 41 351 86268290 PRV NO. 88229 86268460 PRV NO. 88333 86268430 PRV NO. 88323 86238840 PRV NO. 41356 8638830 PRV NO. 41355 86266890 PRV NO. 88655 86266720 PRV NO. 880043 ADMIRAL 86038230 03/16/07 4-6[...]

  • Page 24

    TROUBLESHOOTING CHART PROBLEM CAUSE SOLUTION Is the cord plugged in. Plug in cord. Circuit breaker tripped in building. Reset breaker. Faulty switch. Call for service. No Power, Nothing Runs Faulty power cord or pigtail. Call for service. Vacuum circuit breaker tripped. Reset breaker. Faulty main vacuum switch. Call for service. Loose wiring. Call [...]

  • Page 25

    NOTES: ADMIRAL 86038230 03/16/07 4-8[...]

  • Page 26

    FRAME ASSEMBLY ADMIRAL 86038230 03/16/07 5-1 2 16 27 29 20 8 5 22 11 10 15 7 13 14 24 25 4 3 26 34 21 18 19 A 12 33 9 6 B 30 31 32 C 28 (SEE PG. 5-9) (SEE PG. 5-11)[...]

  • Page 27

    FRAME ASSEMBLY ADMIRAL 86038230 03/16/07 5- 2 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 OPEN - - 2 86003620 34341 1 FRAME, CLP FAMILY 3 86004340 39528 1 HOSE ASM, 1.5 BLK VAC X 15.5 4 86001660 41236 2 HUBCAP, 5/8" SHAFT 5 86238820 41351 1 HARNESS, MAIN, CLP/ADM 6 86239610 41354 1 HINGE, TANK TO FRAME 7 86026150 53640 1 MOTO[...]

  • Page 28

    BRUSH ASSEMBLY ADMIRAL 86038230 03/16/07 5-3 25 9 3 2 46 5 17 23 36 17 34 45 47 44 25 20 29 30 13 43 33 32 1 14 16 26 15 18 24 30 30 11 25 29 25 7 16 31 10 21 22 40 35 28 42 3 6 19 37 41 27 4 26 12 38 39 8[...]

  • Page 29

    BRUSH ASSEMBLY ADMIRAL 86038230 03/16/07 5- 4 REF PART NO. PART NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86000730 03110 1 AXLE, ROLLER 2 86227100 0408 4 1 ADAPTER, BRUSH BRG. 3 86000900 09019 2 BEARING, 1.125ODX.500IDX.375 4 86001100 11045 1 BELT, 180J6 MICRO-V 5 86001140 1251 4 1 BRUSH, 15L X 3.38OD 6 86001300 140343 1 BRKT, BRUSH PULLEY 7 860[...]

  • Page 30

    PUMP ASSEMBLY ADMIRAL 86038230 03/16/07 5-5 3 4 13 10 16 6 5 11 15 19 18 1 20 7 16 8 21 17 9 2 14 12 25 26 23 28 24 26 D 20 (SEE PG. 5-11) 27[...]

  • Page 31

    PUMP ASSEMBLY ADMIRAL 86038230 03/16/07 5- 6 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86002470 22072 1 COUPLING, 1/4 ANCHOR W/1" HEX 2 86002480 22090 2 CONNECTOR, 1/8FPT X 1/4 TUBEQC 3 86003470 31072 1 ELBOW, SWIVEL, 1/4MPTX1/4TUBE 4 86003490 31074 1 ELBOW, SWIVEL, 3/8MPTX3/8TUBEQC 5 86004570 44067 2 JET BODY, MINI PROMAX [...]

  • Page 32

    VACUUM SHOE ASSEMBLY ADMIRAL 86038230 03/16/07 5-7 4 7 13 3 10 7 5 6 11 8 2 1 12 11[...]

  • Page 33

    VACUUM SHOE ASSEMBLY ADMIRAL 86038230 03/16/07 5- 8 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86227350 05016 4 ARM, VAC SHOE PARALLEL 2 86234760 27674 1 COVER, ACCESSORY PORT 3 86005810 57245 4 NUT, 1/4-20 HEX NYLOCK SS 4 86006790 70351 2 SCR, 10-32 X 3/8 HHTR W/STAR 5 86275120 70360 4 SCR, 1/4-20 X.75 PPHMS PHIL 6 86006840 7039[...]

  • Page 34

    CONTROL PANEL ASSEMBLY ADMIRAL 86038230 03/16/07 5-9 13 17 6 12 4 10 15 5 14 16 20 7 1 19 18 11 8 3 9 2 36 33 32 31 30 29 28 27 26 25 24 23 22 21 35 34 C (SEE PG. 5-1) 38 37 39 41 29 40 42 43 44 45 46[...]

  • Page 35

    CONTROL PANEL ASSEMBLY ADMIRAL 86038230 03/16/07 5-1 0 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86001240 14020 1 TERMINAL BLOCK, 115V (3-4-3) 2 86001980 14700 1 BREAKER, 15A 250VAC 50VDC 3 86230210 14832 1 BREAKER, 6A VDE CIRCUIT 4 86002010 14942 2 BOOT, 3/8 CIRCUIT BREAKER 5 86233240 20084 2 CLAMP, HANDLE LOCK 6 86234320 23679[...]

  • Page 36

    SOLUTION TANK ASSEMBLY ADMIRAL 86038230 03/16/07 5-11 6 14* 27 16 5* 4 2 8 24* 17* 11 15 20 12B 7 3 13 16 10 1 9 19 18 A B D 7* (SEE PG. 5-1) (SEE PG. 5-5 ) 22* 21* 23* 18 26 25 28 16 27 29 30 31 32 12A 12 (SEE PG. 5-1)[...]

  • Page 37

    SOLUTION TANK ASSEMBLY ADMIRAL 86038230 03/16/07 5-1 2 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86233140 20041 2 CLAMP, 2.0" WORM GEAR 2 86233150 20042 1 CLAMP, 3/8 HOSE (D-SLOT) 3 86003080 27809 1 COVER, VAC MOTOR 4 86003090 27810 1 COVER, BELT 5 86235500 31081 1 ELBOW, 3/8 MPT X 3/8 TUBE, PLASTIC 6 86003790 35175 2 GASKE[...]

  • Page 38

    RECOVERY TANK ASSEMBLY ADMIRAL 86038230 03/16/07 5-13 16 11 7 E 9 2 6 17 13 8 4 15 5 12 E 18 10 1 14 12 3 1B 10B 11B 14B 12[...]

  • Page 39

    RECOVERY TANK ASSEMBLY ADMIRAL 86038230 03/16/07 5-1 4 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1A 86002400 20064 1 CLAMP, 2.0" WORM GEAR X .312 1000083447 1B 86002350 20002 1 CLAMP, 2.0” NYLON RATCHET 2 86233140 20041 1 CLAMP, 2.0" WORM GEAR 3 86008400 78499 1 TETJER, DRAIN PLUG 4 86003110 27816 2 COVER, REC. TANK 5 [...]

  • Page 40

    SUGGESTED SPARE PARTS ADMIRAL 86038230 03/16/07 5-15 PART NO. PRV NO. DESCRIPTION SERIAL NO. FROM NOTES: 86001140 1251 4 BRUSH, 15L X 3.38OD WAS 12031 86001100 11045 BELT, 180J6 MICRO-V 86000900 09019 BEARING, 1. 125ODX.500IDX.375 86004570 44067 JET BODY, MINI PROMAX BODY 86241680 44073 JET, MINI PROMAX 8003 WAS 44072 86026390 65201 PUMP ASM, CLP/A[...]