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Windsor 10052530 manual

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Table of contents for the manual

  • Page 1

    PRV MODELS: SGJ32 10052530 A FTER SN: 100013640 4 86037680 11/05/08 PRV NO. 980230 N SCRUBBER Operating Instructions Read these instructions before using the machine[...]

  • Page 2

    MACHINE DATA LOG/OVERVIEW SGJ32 86037680 01/03/07 2 For the name and address of your dealer contact: Windsor Industries YOUR DEALER Name: ____________________ ___________________________________ ______________________________ _____________ Address: __________________ ___________________________________ ______________________________ ____________ Ph[...]

  • Page 3

    TABLE OF CONTENTS SGJ32 86037680 11/05/08 3 Machine Data Log/ Overview . ............................... 2 Table of Co ntents ................................................. 3 HOW TO USE THIS MANUAL How to use this Manual. ....................................... 1-1 SAFETY Important Safety Instructions ............................... 2-1 Hazard I[...]

  • Page 4

    HOW TO USE THIS MANUAL SGJ32 86037680 11/05/08 1-1 This manual contains the f ollowing sections: - HOW TO USE THIS MANUAL - SAFETY - OPERATIONS - MAINTENANCE - PARTS LIST The HOW TO USE THIS MANUAL section will tell you how to find important information for ordering correct repair parts. Parts may be ordered from authori zed Windsor dealers. When p[...]

  • Page 5

    SGJ32 86037680 01/03/07 2-1 IMPORTANT SAFETY INSTRUCTIONS When using an battery powered appliance, basic precaution must always be followed, including the following: READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE. To reduce the risk of fire, electric shock, or injury: Use only indoors. Do not use outdoors or expose to rain. Use only as described i[...]

  • Page 6

    HAZARD INTENSITY LEVEL SGJ32 86037680 01/03/07 2-2 The following symbols are used throughout this guide as indicated in their descriptions: HAZARD INTENSITY LEVEL There are three levels of hazard in tensity identified by signal words - WARNI NG and CAUTION and FOR SAFETY. The level of hazard intensity is determined by the following definitions: WAR[...]

  • Page 7

    SAFETY LABEL LOCATION SGJ32 86037680 01/03/07 2-3 PINCH POINT WARNING 86243830 PRV NO. 500663 (2) NOTE: These drawings indicate the location of safet y labels on the machine. If at any time the labels be come illegible, promptly replace them. SAFETY DECAL 86242480 PRV NO. 500111 BATTERY C AUTION 86248210 PRV NO. 500109 HORN DECAL 86248210 PRV NO. 8[...]

  • Page 8

    TECHNICAL SPECIFICATIONS SGJ32 86037680 01/03/07 3-1 ITEM DIMENSION/CAPACIT Y Nominal power 2.9 kW Rated Voltage 36 Volts DC Rated Amperage 80 amps Batteries 6 x 6 Volt 250-335 AH @20 hr. rate Scrub Brush Motors 2 x 1.0 HP (746 W) Vacuum Motor(s) 1 x .75 HP (560 W) Standard, second motor optional Propelling Motor 1.3 HP (932 W) Mass (GVW) 1810 lbs [...]

  • Page 9

    TECHNICAL SPECIFICATIONS SGJ32 86037680 01/03/07 3-2 ITEM MEASURE Height 1 51 inches (130 cm) Height 2 56.6 inches (144 cm) Length 63.5 inches (161 cm) Width without squeege e an d scrub head 31 inches (79 cm) Width of squeegee 33 inches (84 cm) Width of scrub path for 32 in. (81 cm) 32 inches (81 cm) The weighted root mean square a cceleration at [...]

  • Page 10

    HOW THE MACHINE WORKS SGJ32 86037680 01/03/07 3-3 The Saber Glide is a battery powered, self- propelled, hard floor scrubber intended fo r commercial use. The appliance applies a clea ning solution onto a hard floor, scrubs the floo r with brushes, and then vacuum s the soiled water back into the recovery tank. The machine's primary sy stems a[...]

  • Page 11

    COMPONENTS SGJ32 86037680 01/03/07 3-4 1. Control panel 2. Front cover 3. Side cover 4. Tank 5. Recovery tank cover 6. Recovery tank dome 7. Recovery tank drain hose 1 2 4 3 11 5 6 8 9 10 12 13 7 8. Scrub head 9. Scrub head side squeegee 10. Solution tank drain hose 11. Solution tank cover 12. Squeegee 13. Vacuum motor[...]

  • Page 12

    CONTROLS SGJ32 86037680 01/03/07 3-5 1 2 3 4 5 6 7 10 8 13 20 14 11 20 16 12 19 17 18 15 9[...]

  • Page 13

    CONTROLS SGJ32 86037680 01/03/07 3-6 1. Key switch 2. Emergency stop button 3. One touch switch 4. Brush pressure switch 5. Solution control switch 6. Vacuum/squeegee switch 7. Display toggle switch • Information Screen 1 • Information Screen 2 • Hour meter • Fault codes and special icons • Battery meter 8. Recycle switch (optional) 9. Re[...]

  • Page 14

    CONTROLS SGJ32 86037680 01/03/07 3-7 3. ONE TOUCH SWITCH This switch controls the scrub bru shes and vacuum all in one touch . To start scrubbing, press the one touch switch. The brush drive mot ors will turn on, the scrub deck will lower to the "light scrub" position, the solution will flow at “two bars” rate, the squeege e will lowe[...]

  • Page 15

    CONTROLS SGJ32 86037680 01/03/07 3-8 Indicates vac motor is runni ng 5. SOLUTION CONTROL SWITCH This switch controls the amount of solu tion flow to t he scrub deck. There are 7 different flow settings. To increase the solution flow, press the solution control sw itch (+). To decrea se solution flow, press the top of the switch (-). If the brush mo[...]

  • Page 16

    CONTROLS SGJ32 86037680 01/03/07 3-9 7. DISPLAY TOGGLE SWITCH The display toggle switch allows you to cha nge the in formation display screen. Two screens are available. • Fault codes/icon will appe ar on either display screen when the controller d etects a problem within the electrical system. The codes/icons a re used to assist u se rs a s well[...]

  • Page 17

    CONTROLS SGJ32 86037680 01/03/07 3-10 • The float switch is located inside the re covery tank. The purpose of the float switch is to notify the user that the recovery tank is full. When the float switch is activa ted, the scrub brush motors and solution flow will sto p, the scrub deck will raise, the squeegee will rise after 60 seconds, and the v[...]

  • Page 18

    CONTROLS SGJ32 86037680 01/03/07 3-11 8. RECYCLE SWITCH (OPTIONAL) This switch controls the solution re cycle pump. To start recycle pump, press the switch. A green light above the circuit breakers will indicate that pump is on. The solution co ntrol switch will control the speed of the pump and therefore the amount of soluti on flow to the scrub d[...]

  • Page 19

    CONTROLS SGJ32 86037680 01/03/07 3-12 11. BRAKE PEDAL The brake pedal is located on the floor to the right side of the steering colum n pedestal. The pedal operates the disc brake on the drive wheel. To slow or st op the vehicle, apply pressure to the brake pedal. 12. PARKING BRAKE LEVER The black knob located on the right side of the steerin g col[...]

  • Page 20

    CONTROLS SGJ32 86037680 01/03/07 3-13 14. STEERING WHEEL The steering wheel turns the front wh eel causing the machine to change dire ction. 15. STEERING TILT LEVER The steering tilt lever is located on the right side of the steering wh eel. To enga ge the tilt adjustment, pull on the lever and adjust the steering colum n to de sired position. Rele[...]

  • Page 21

    MACHINE OPERATION SGJ32 86037680 01/03/07 3-14 ! WA RNI NG PRE-RUN MACHINE INSPECTION 1. Do a pre-run inspection to find possi ble problems that could cau se poor performance or lost time from breakdown. Follow the same procedure each time to avoid missing steps. Visually check for exterior damage, leaks, damaged or worn tires. 2. Check brushes or [...]

  • Page 22

    MACHINE OPERATION SGJ32 86037680 01/03/07 3-15 ! CA UTI ON ! WA RNI NG TO BEGIN SCRUBBING When operating the machine around people, pay close attention for unexpec ted movement. Use extra caution around children. 1. Place right foot on brake pedal or che ck to make sure parking bra ke ha s be en set. 2. With directional pedal in neutral turn key sw[...]

  • Page 23

    MACHINE OPERATION SGJ32 86037680 01/03/07 3-16 EMPTYING AND CLEANING TANKS RECOVERY TANK 1. Touch the one-touch switch (#1) on the control panel to raise the scrub deck, stop the motors, and solution flow, raise the sque ege e and turn off vacuum motors. 2. Park the machine next to a floor drain. Drain hose is on left rear corner of machine. 3. Tur[...]

  • Page 24

    MAINTENANCE SGJ32 86037680 01/03/07 4-1 1. Batteries 2. Squeegee Adjustment 3. Side Squeegee Adjustment 4. Scrub Brushes 5. Vacuum Filter 6. Float Switch 7. Solution Strainer 8. Brake 9. Steering Chain Tensioner 10. Vacuum Motor 11. Brush Motor 12. Traction Motor 13. Fuse 14. Circuit Breaker 15. Squeegee Lift Actuator 16. Scrub Lift Actuator 1 2 3 [...]

  • Page 25

    MAINTENANCE SGJ32 86037680 01/03/07 4- 2 ! WA RNI NG ! WA RNI NG ! WA RNI NG SPECIFIC GRAVITY BATTERY CONDITION 1.265 100% CHARGED 1.225 75% CHARGED 1.190 50% CHARGED 1.155 25% CHARGED 1.120 DISCHARGED ! WA RNI NG 1. BATTERIES The batteries provide the power to ope rate the machine. The batteries require regul ar maintenance to keep them operating [...]

  • Page 26

    MAINTENANCE SGJ32 86037680 01/03/07 4-3 ! WA RNI NG ! WA RNI NG ! WA RNI NG ! WA RNI NG ! WA RNI NG TO CHARGE BATTERIES When servicing machine, avoid contact with acid. Batteries emit hydrogen gas. Explosion or fire can result. Keep sparks and open flame a way. Keep covers open when charging. Wear eye protection and protec tive clothing wh e n wo r[...]

  • Page 27

    MAINTENANCE SGJ32 86037680 01/03/07 4-4 ! CA UTION TO REMOVE BATTERIES 1. Stop the machine in a clean area next to the charger. 2. Turn off machine and set parking bra ke . FOR SAFETY: Before leaving or servicing machine, stop on level surface, apply parking brake, turn off machine and remov e k ey. 3. Raise the seat plate. 4. Remove side cover. 5.[...]

  • Page 28

    MAINTENANCE 4-5 SGJ32 86037680 01/03/07 2. SQUEEGEE ADJUSTMENT Adjusting the squeegee is a two-p art process. First, the squeegee tool must have corre ct pitch in orde r for the squeegee blade to have the same deflectio n at each tip as well as the center. The pitch adjustment is facilitated by the use of a spirit level mounted on the squeegee tool[...]

  • Page 29

    MAINTENANCE SGJ32 86037680 01/03/07 4- 6 TO REPLACE OR ROTATE REAR SQUEEGEE BLADES 1. With the squeegee in the up position, turn off the key switch and set the parking brake. FOR SAFETY: Before leaving or servicing machine; stop on level surface, turn off mac hine and remove key. 2. Unlock and pull open latch on rea r of squeegee tool. 3. Remove bl[...]

  • Page 30

    MAINTENANCE SGJ32 86037680 01/03/07 4-7 3. SIDE SQUEEGEE ADJUSTMENT TO REPLACE OR ROTATE SIDE SQUEEGEE BLADES 1. Loosen the locking knob and pivot the side squeegee out as if to expose the brush. 2. Loosen and remove the three nuts and bolts securing squeegee blade s. 3. Remove the retaining strap and squee gee blade and rotate or replace sque egee[...]

  • Page 31

    MAINTENANCE SGJ32 86037680 01/03/07 4-8 4. SCRUB BRUSHES There are five different types of brushes available to cover applications from cle aning heavily soiled floors to polishing. A pad driver is also available to take advantage of the many cleaning pads on the market and further add to the flexibility of the machine. Please refer to the followin[...]

  • Page 32

    MAINTENANCE SGJ32 86037680 01/03/07 4-9 5. VACUUM FILTER The vacuum filter is located inside the recovery tank. The vacuum filter prevents debris from entering the vacuum motor. Daily remove and clean filter of any debris for maximum airflow. 6. FLOAT SWITCH The float switch is located inside the recovery tank. The purpose of the float switch is to[...]

  • Page 33

    MAINTENANCE SGJ32 86037680 01/03/07 4-1 0 10. VA CUUM MOTOR (Refer to the Vacuum Group in the parts se ction of manual) Do not use a pressure w asher to clean around the vacuum motors. Use tap pressur e only. Care must be taken so that water is not directed into vacuum motor air intakes. CHANGING VACUUM MOTOR 1. Remove side cover. 2. Disconnect ele[...]

  • Page 34

    MAINTENANCE 4-11 SGJ32 86037680 01/03/0 7 ! WA RNING 11. BRUSH MOTOR (Refer to Brush Motor Group in part s se ction of manual). Do not use a pressure washer to clean a roun d the brush motors. Use tap pressure only. CHANGING BRUSH MOTORS 1. With the scrub deck in the stored positio n, disconnect brush motor wiring co nnector from harness. 2. Loosen[...]

  • Page 35

    MAINTENANCE SGJ32 86037680 01/03/07 4-12 ! WA RNING 12. TRACTION MOTOR Do not use a pressure washer to clean around the brush motors. Use tap pressur e only . TRACTION MOTO R CARBON BRUSH REPLACMENT FOR SAFETY: Before leaving or servicing m achine, stop on a level surface, turn off machine and remove key. 1. Disconnect batteries from machi ne. 2. T[...]

  • Page 36

    MAINTENANCE SGJ32 86037680 01/03/07 4-13 15. SQUEEGEE ACTUATOR REMOVAL/REPLACEMENT FOR SAFETY: Before leaving or servicing machine, stop on a level surface, turn off machine and set parking brake. 1. Remove squeegee to gain access to lift system. 2. Lower squeegee lift linkage, if possible, by pressing bottom of vacuu m/squeegee switch and turn key[...]

  • Page 37

    MAINTENANCE SGJ32 86037680 01/03/07 4-14 16. SCRUB DECK ACTUATOR REMOVAL/REPLACEMENT FOR SAFETY: Before leaving or servicing machine, stop on a level surface, turn off machine and set parking brake. 1. Lower scrub deck, if pos sible, by pressing one- touch switch and turn key to off position. 2. Remove lower clevis pin by removing rue ring from cle[...]

  • Page 38

    TRANSPORTING MACHINE SGJ32 86037680 01/03/07 4-15 TOWING OR PUSHING MACHINE The machine may be towed for short distance s at speeds not to exceed 5 mph. Be careful to avoid damaging machine. Attach towing devic e at tie down point. The machine may be pushed by hand from the rear. NOTE: To avoid damage caused by regenerative voltage, disconnect trac[...]

  • Page 39

    JACKING MACHINE SGJ32 86037680 01/03/07 4-16 MACHINE JACKING The machine may be jacked up for service or inspection by using the spe cified ja ck lo cations. Always block the tires when jacking up the machine. FOR SAFETY: Before leaving or servicing machine; Stop on level surface, set parking brake, turn off machine and remove k ey. The rear jack p[...]

  • Page 40

    MAINTENANCE SGJ32 86037680 01/03/07 4-17 SERVICE SCHEDULE MAINTENANCE BEFORE EACH WORK PERIOD AFTER EACH WORK PERIOD 50 HRS 100 HRS 200 HRS Check water level of batteries after charging; add distilled water if necessary * Check that recovery tank cover seals tightly * Visually check for damaged or wo rn tire s * Check brushes or pad s for proper in[...]

  • Page 41

    MACHINE TROUBLESHOOTING SGJ32 86037680 01/03/07 4-1 8 PROBLEM CAUSE ERROR CODE SOLUTION Battery disconnected Check co nnections of all battery cable connections Emergency shut-off activated Reset Battery cables corroded Clean connections Main fuse blown Replace fuse No power to machine Faulty key switch Replace switch Low battery charge Charge batt[...]

  • Page 42

    MACHINE TROUBLESHOOTING SGJ32 86037680 01/03/07 4-19 PROBLEM CAUSE ERROR CODE SOLUTION Vacuum motor does not run, or runs slowly Recovery tank full Drain recovery tank Recovery tank float switch dirty Clean float switch Loose motor connection 7700 Check motor wires an d connectio ns Worn vacuum motor brushes Replace brushes, check commutator Poor s[...]